Chloride LT041XAT Operating Manual

Linear plus series uninterruptible power supply
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Uninterruptible Power Supply
LT041XAT
LT061XAT
LPBP610-2
Linear Plus Series
Operating Manual
LT081XAT
LT101XAT

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Summary of Contents for Chloride LT041XAT

  • Page 1 Linear Plus Series Uninterruptible Power Supply Operating Manual LT041XAT LT081XAT LT061XAT LT101XAT LPBP610-2...
  • Page 2 Chl or ide Power Pr ot ect ion: 28430 N Ballard Drive, Lake Forest, IL 60045 USA Tel ephone: ( 847) 990-3228 Toll Free: (800) 388-4234 Facsimile: (800) 833-6829 www.chlorideups.com...
  • Page 3: Important Safety Instructions

    Linear Plus Series UPS User Instruction Manual IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS. Please read and save these instructions. This manual contains important instructions for Chloride models: • LT041XAT • LT061XAT • LT081XAT • LT101XAT • LPBP610-2 Follow these instructions during installation and maintenance of the UPS and batteries.
  • Page 4: Table Of Contents

    Introduction ..................................1 Registering Your UPS ................................1 Technical Support ................................1 FCC Compliance ................................1 Safety Compliance ................................1 About This Manual ..............................2 Symbols ..................................2 Safety ....................................3 Intended Use ................................3 General Warnings ..............................3 Safety Notices ................................3 Leakage Currents ...............................4 Batteries ..................................4 Repacking of Unit ..............................4 Setup ....................................4 Delivery ..................................4 Unpacking .................................4...
  • Page 5 Batteries .................................. 30 Limitations of Warranty ............................30 Exclusive Remedies ..............................30 Return Procedure ..............................30 Appendix A: Features and Specifications ........................31 Features .................................. 31 Specifications ................................32 Appendix B: Paralleling UPS Devices ..........................34 Installing a Parallel System ............................37 Linear Plus Series User Instruction Manual...
  • Page 6: Introduction

    Technical Support Chloride offers 24-hour technical support. To contact Chloride Power Protection Technical Services call: • North America: (847) 990-3229 Please check with Chloride Technical Services before attempting to repair or return any Chloride product.
  • Page 7: About This Manual

    About This Manual This manual contains information regarding the installation, operation and use of the Uninterruptible Power Supply (UPS). Consult this manual before installation of the equipment, which should be performed only by qualified personnel. This User’s Manual should be kept for later reference for operation and maintenance of the UPS.
  • Page 8: Safety

    Safety Safety This device serves as an uninterruptible power supply for connected loads. The UPS is in compliance with all relevant safety regulations concerning information technology equipment, for use in an office Intended Use environment. Depending on the type and rating of UPS, certain configurations of battery extensions may be connected. These battery extensions may only be connected to the compatible basic UPS unit.
  • Page 9: Leakage Currents

    Setup • The maintenance bypass switch is intended for use by experienced service personnel only. It is located at the back of the unit, behind a safety cover (refer to Figure 9). Open the safety cover to locate and operate the maintenance bypass switch. Instructions for operating the maintenance bypass switch must be followed or damage to UPS may occur.
  • Page 10 Setup Fig. 1: Step 1: Remove Strapping Fig. 2: Step 2: Lift Crate Linear Plus Series User Instruction Manual...
  • Page 11 Setup Fig. 3: Step 3: Remove Bracing Fig. 4: Step 4: Slide Down Ramp Included with the UPS are two L-shaped tie-down brackets to prevent the UPS from being moved. These brackets are secured to the unit and then to the floor where the UPS will be positioned. ATTENTION: To ease movement over short distances the UPS is fitted with wheels.
  • Page 12: Long Term Storage

    Setup Long Term Storage If the UPS is to be stored prior to use, it should be stored in a clean, dry environment and away from temperature extremes. It is recommended that the equipment be stored in a temperature controlled, moderate humidity environment.
  • Page 13: Installation

    Installation Installation WARNING: Before connecting any input wiring to the UPS, take precautions to insure that all circuits being worked on are de-energized and proper lock-out/tag-out procedures have been followed. This is to ensure that the live input source cannot accidentally be connected to the UPS during installation. WARNING: Installation and operation should only be performed by qualified electrical personnel and in conformity with local and national codes and applicable safety standards.
  • Page 14: Connections

    Installation Connections WARNING: Confirm that all circuit breakers/switches feeding power to UPS are “Open” and locked out per lock-out/tag-out procedures. Bypass Switch Input Breakers Terminal Area Safety Cover Fig. 6: Linear Plus Series UPS Rear View 1. Open UPS input breakers (Main 1 & Bypass), Fig. 6. 2.
  • Page 15 Installation Rear Panel Rear Wiring Box Protection Panel Cable Entry Fig. 7: Side view WARNING: Connect the ground cable first. WARNING: Ensure that the UPS is isolated from ALL AC & DC sources before removing panels. Connecting Power Cables (Refer to section titled Table 4, “Cable Sizes,” on page 12) 5.
  • Page 16: Rear Panel

    Installation NOTE: Once installation has been completed, the vertically adjustable feet on the UPS must be used to fix it in position. Rear Panel COM 3 Interface RPO Contacts Slot Interface COM (optional) Ports for Parallel Operation Maintenance Bypass Switch Fans Input Circuit Breaker for Main Input Input Circuit breaker for Bypass Input...
  • Page 17: Cable Sizes And Current

    Installation Cable Sizes and ® The following table indicates the recommended sizes of conductors in accordance with the NEC . (Air Current temperature surrounding the conduits not greater than 86°F (30°C).) NOTE: Cable sizes are suggested and based on standard configurations. Installers should verify correct ®...
  • Page 18: Output Terminal Voltage

    Installation Output Terminal Voltage Table 5. 120/208/240 Output Terminal Voltage Configurations Terminal Voltage (-)120 (+)120* (+)120* 120 Volts (from X2 and X3 to X5 and X6) 208 Volts (from X1 to X4) 240 Volts (from X1 to X6) ATTENTION: *X2 & X3 are wired together, and X5 and X6 are wired together to provide full nameplate rated current at 120 V (50 A for 6 kVA model and 83 A for 10 kVA model).
  • Page 19: External Battery Installation

    UPS Operation External Battery Installation Fig. 10: Connecting External battery Cabinets For unpacking the battery cabinets, see “Unpacking” on page 4. See page 7 to page 8 for installation considerations. NOTE: The battery cabinet should be placed close to the UPS while still allowing the UPS adequate ventilation.
  • Page 20: Bypass Mode

    UPS Operation topology is used to isolate the critical load (e.g. servers, switches, routers, etc.) from a variety of power line problems, including the total loss of input AC power. Bypass Mode In the unlikely event of a component failure within the UPS or a brief overload, the electronic bypass will be activated to continue supplying the load directly from the input line.
  • Page 21 UPS Operation Fig. 12: Block Diagram (120/208/230/240 Volt output)–Typical for models with I in the part number Linear Plus Series User Instruction Manual...
  • Page 22 UPS Operation Fig. 13: Block Diagram (100/200 Volt output)–Typical for models with J in the part number Linear Plus Series User Instruction Manual...
  • Page 23: Control Panel

    UPS Operation Control Panel The front panel can be adjusted to be flush with the front of the UPS or set at an angle for easier viewing. To move front panel between positions, press the panel on the lower edge. To restore panel to flush position, reach behind panel and press center of support bracket while pressing panel down.
  • Page 24: Control Panel Menu Flow Chart

    UPS Operation Control Panel Menu Flow Chart Turn UPS Turn UPS to Online ON/OFF Reset Fault Turn UPS to Bypass Control Menu Buzzer Control 10 Second Test Manual Battery Test X Minute Test Start Window Test Till Battery Low Status menu See Status Menu table on page 21 System Status...
  • Page 25: Control Panel Menus And Displayed Text/Options

    UPS Operation Control Panel Menus and Displayed Text/ Options Window Description UPS XX kVA Self testing please wait Start Window Wait about 6 seconds Window Description UPS XX kVA UPS: “UPS Mode/Warning Table/Fault Table” Menu System NOTE: All UPS Mode/Warning Table/Fault Table Status will alternate once a second.
  • Page 26 UPS Operation Window Description Measured Value Unit L1 Input Volt Input Frequency 0.1 Hz Output Volt Output Frequency 0.1 Hz Output Load Output Watt Status Output VA Menu Battery Volt Battery Capacity Back Up Min., Sec. Run Time day:hr:min:sec UPS ID Plus BUS Minus BUS Window...
  • Page 27: Warning And Fault Indicators

    UPS Operation Warning and Fault If a warning indication appears, the UPS continues to operate. The warning message alternates with UPS Indicators mode once a second. The various warnings indicators and their corrective steps are listed in Table 9 below. Table 9.
  • Page 28: Ups Start-Up & Shut Down

    UPS Start-Up & Shut Down UPS Start-Up & WARNING: The operation of the UPS may only be carried out by qualified technical personnel according to local and national electric codes such as NEC. Shut Down 1. Ensure all switches and circuit breakers upstream (input) and downstream (output) of the UPS are UPS Start-Up open.
  • Page 29: Return From Maintenance Bypass Procedure

    UPS Start-Up & Shut Down 6. Press “OK” to switch off the inverter. 7. The display reads: “UPS Bypass Output” and Bypass LED is illuminated. 8. Remove the safety cover from the Maintenance Bypass Switch and switch from “UPS” to “Bypass.” ATTENTION: At this point the critical load is no longer protected by battery backup during interruptions and disturbances on the mains supply.
  • Page 30: Maintenance

    Maintenance 3. Select submenu “MANUAL BATT TEST” and press “OK.” A single acoustic signal confirms testing and the load will be supplied by the battery. NOTE: During the test an acoustic signal will be heard as though the UPS is operating in battery mode. If the test is successful, the “BATT”...
  • Page 31: Interfaces

    Interfaces The manufacturer’s service center is fully equipped to deal with such batteries, in accordance with the law and with the greatest respect for the environment. Contact Technical Support to arrange for maintenance and/or battery replacement. The typical battery life cycle is 3 to 5 years, at an ambient temperature of 77°F (25°C), however battery life is also dependent on the frequency and duration of mains failures or battery discharge cycles.
  • Page 32: Serial Interface Com 3

    Interfaces Serial Interface COM 3 The 9-pole SUB-D connector (pin contacts) contains RS232 compatible signals. NOTE: The interface COM 3 is electrically isolated from primary UPS circuits. Fig. 16: Serial Interface RS232 Table 12. RS232 Pins Pin 2 RxD (receive RS232 compatible signals) Pin 3 TxD (transmit RS232 compatible signals) Pin 4...
  • Page 33: Optional Isolated Contacts Card

    Interfaces Optional Isolated Below are the descriptions of the interface signals for the isolated contacts card that may be installed into Contacts Card the COM slot. This optional card provides potential-free signaling contacts and a shutdown input. Fig. 17: Isolated Contacts Card Interface Signals INV SHUTDOWN This input (pin 3) is enabled with a high signal (+5 V to +12 V with respect to pin 4 (0 V)) and when enabled, switches off the UPS after a mains failure has occurred.
  • Page 34: Troubleshooting

    Troubleshooting Troubleshooting If, in spite of the high reliability of this UPS, problems should occur, please check the following points before contacting Technical Support: • Is the mains voltage present at the UPS input? • Is the input fuse blown or have circuit breakers tripped? When contacting Technical Support, please have the following information ready: •...
  • Page 35: Warranty

    Appendix A: Features and Specifications Appendix A: Your Chloride Linear Plus Series UPS features an on-line double conversion integrated isolation transformer. This provides the highest level of protection from power line disturbances available. Features and • Hot-swappable, field replaceable batteries Specifications •...
  • Page 36 Appendix A: Features and Specifications Specifications Table 14. Specifications UPS Model Linear Plus Linear Plus Linear Plus Linear Plus Part number LT041XAT LT061XAT LT081XAT LT101XAT Maximum load (VA/W) 4000 VA/2800 W 6000 VA/ 4200 W 8000 VA/5600 W 10000 VA/7000 W...
  • Page 37 Internal Battery Internal Battery Model Number Internal Battery Plus 1 Ext Battery Plus 2 Ext Battery Per Power Head Per Power Head LT041XAT half load/full load (min) 37/15 156/66 310/130 LT061XAT half load/full load (min) 21/9 84/39 175/78 LT081XAT half load/full load (min)
  • Page 38 Appendix B: Paralleling UPS Devices Appendix B: Larger loads may be supported with 12, 16, and 20 kVA Linear Plus kits, created by paralleling two 6, 8, or 10 kVA units respectively. By adding a third UPS, a parallel-redundant system is created. Paralleling UPS General information for paralleling UPSs: Devices...
  • Page 39: Appendix B: Paralleling Ups Devices

    Appendix B: Paralleling UPS Devices Fig. 19: Paralleling Linear Plus with A in the part numbers) Linear Plus Series User Instruction Manual...
  • Page 40 Appendix B: Paralleling UPS Devices Fig. 20: Paralleling Linear Plus (models with I in the part number) Linear Plus Series User Instruction Manual...
  • Page 41 Appendix B: Paralleling UPS Devices Fig. 21: Paralleling Linear Plus (models with J in the part number) Installing a Parallel Step A System 1. Ensure that the mains supply distribution is switched OFF. 2. Ensure that all the main1/bypass input breakers are switched to “OFF” on all UPSs. All terminals, breakers and plugs of UPS can be found on the respective rear panels of UPS/batteries.
  • Page 42: Installing A Parallel System

    Appendix B: Paralleling UPS Devices Step C 1. Remove cover of the parallel port of all parallel devices for linking between UPSs. 2. Use the 25-pin standard control cable to connect to one of the parallel ports (the cable is supplied with the UPS).
  • Page 43 Appendix B: Paralleling UPS Devices Linear Plus Series User Instruction Manual...
  • Page 44 Appendix B: Paralleling UPS Devices Linear Plus Series User Instruction Manual...

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