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S5000 Signal Management System and Power Supply User Guide Doc# 14797 November 2004...
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In no event shall SIGMA ELECTRONICS be liable for any damages resulting from loss of data, loss of use, or loss of profits and SIGMA ELECTRONICS further disclaims any and all liability for indirect, incidental, special, consequential or other similar damages. This disclaimer of liability applies to all products, publications, and services during and after the warranty period.
14797 • November 2004 • Front Matter TECHNICAL SUPPORT SIGMA ELECTRONICS has made every effort to ensure that the equipment you receive is in perfect working order. In the event that problems arise which you cannot resolve, or if there are any questions regarding this equipment or information about...
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14797 • November 2004 • Front Matter The following information is included for reference only. Please consult local electrical codes for specific information relating to your situation. The power cords supplied with this equipment provide the only means of mains disconnection. The socket-outlet should be installed near the equipment and should be easily accessible as well as clearly marked.
PRODUCT SCOPE The S5000 is shipped with (1) power supply and (2) backplane adapters. Three styles of rear backplane are available From SIGMA ELECTRONICS as well as a wide variety of distribution and processing modules. Modules and the appropriate mating backplane options are summarized below.
• If any damage is discovered, notify the shipping carrier immediately. Compare what you received against the packing slip. If anything is missing or has suffered damage unrelated to shipping, contact SIGMA ELECTRONICS Technical Support immediately. Contact information is located at the front of this manual.
14797 • November 2004 • Backplane Configuration BACKPLANE CONFIGURATION The S5000 can be easily reconfigured in the field if requirements change. Typically the rear backplanes need to be replaced to accommodate a different module loading. If you obtained the S5000 with no rear backplanes installed, or simply need to replace one refer to the steps and figure below.
14797 • November 2004 • S5000 Frame Description S5000 FRAME DESCRIPTION The S5000 Signal Management System (part number S5000) consists of a 2 rack unit (RU) high metal frame assembly that installs in a standard 19” wide equipment rack. The frame includes a built-in motherboard (EM0328) that provides module interconnections and a power distribution board (EM0326) for distributing power from the AC inputs to the power supplies.
14797 • November 2004 • S5000 Frame Description Frame Rear View Figure 4 illustrates the S5000 Frame rear view. The following list, which is keyed to the figure, explains the purpose of the connectors on the rear panel. Œ Video Reference Inputs: Analog NTSC or PAL looping 75 ohm reference video input. Not used with DA modules.
Figure 5 and follow these steps: Warning: The power cords supplied with the S5000 provide the only means of AC mains disconnection. The equipment must be located near the AC source power outlet and the outlet must be easily accessible to allow power to the equipment to be disconnected quickly in an emergency.
14797 • November 2004 • Installing the Frame in a Rack Frame Door Installation and Removal The frame door includes latches on both sides that must be pressed inward in order to remove the door. Caution: Be careful not to drop and damage the door when you release the latches. The latches are the only mechanism holding the door in place.
14797 • November 2004 • Installing the Frame in a Rack Power Supply and Communication Interface Installation and Removal The Power Supply modules and Communication Interface install in the slots in the center of the frame. If you have only one power supply module, install it in the bottom center slot.
14797 • November 2004 • Installing Modules INSTALLING MODULES Before you insert the printed circuit modules into the frame, make sure you are using the correct I/O backplane. Table 3. S5000 Backplanes Module Type Model Number Required I/O Backplane Quad AES A-D Converter...
T 1.25A 250V FUSES LOCATED ON POWER SUPPLIES NTWK EIA-485 P/S 2 ALARMS SIGMA ELECTRONICS, INC. 5000 SERIES CONTROL NO. 9K50 90-130/180-250V~ PROFESSIONAL 1.2A/0.6A 50/60Hz VIDEO/AUDIO 105 WATTS MAX Figure 8. S5000 Frame I/O Backplane (RP305 SWB I/O) Page 12...
14797 • November 2004 • Making Connections to the Frame Signal Input and Output Connections Make connections to the AES audio, SDI video, or HD-SDI video signal input connectors as shown in Figure 9. Use 75 ohm cable for BNC connectors or 110 ohm shielded twisted pair cable for Phoenix connectors.
Caution: The power supply for the alarm circuit must not exceed 30 VDC or 150 mA. Load resistor value varies depending on voltage. S5000 Example Circuit S5000 Internal Rear Alarm LEDs switch ON to indicate fault Connector 9 - 18 VDC...
14797 • November 2004 • Power Supply Module (PS5000) POWER SUPPLY MODULE (PS5000) The Power Supply module accepts and adjusts automatically to a wide range of AC input voltages (90-130/180-250 VAC, 50/60 Hz). Regulators on the module rectify the AC to produce +/- 7 and +/- 15 VDC which is distributed to the other modules in the frame.
14797 • November 2004 • Power Supply Module (PS5000) Power Supply Test Points There are four test points on the front edge of the power supply modules. When checking the test points, test both the main and redundant supplies. The approximate range of voltages that may be expected at these points is listed below.
14797 • November 2004 • Communications Interface Setup COMMUNICATIONS INTERFACE SETUP The CI5705 can be used to control operation of modules within the S5000 frame. This is accomplished via communications through a 9-pin D-subminiature connector located on the back of the unit labeled NTWK EIA-485. Communications to the S5000 must adhere to the RS-485 or RS-422 communications protocol.
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14797 • November 2004 • Communications Interface Setup Table 6. Frame ID Setting FRAME ID RESERVED Depending upon the controlling device’s operating parameters, the CI5705 may need to have its communication speed changed. DIP switches SW4 and SW5 of S2 located at the front of the CI5705 card are used to set the communication speed as detailed in Table 6 below- Table 7.
S5000 SYSTEM THEORY OF OPERATION Figure 12. The S5000 frame is a relatively simple system consisting of a metal rack frame, replaceable I/O backplanes on each side of the back of the frame, a power distribution board, and a motherboard. A variety of modules may be inserted into the frame as desired to create a complete signal distribution and processing system.
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14797 • November 2004 • S5000 System Theory of Operation Motherboard Assembly Power Distribution Board Card Corner Connectors Connect Here AC Connectors Figure 12. S5000 Frame Exploded View Page 21...
14797 • November 2004 • Maintenance MAINTENANCE The S5000 does not require any periodic electrical or physical maintenance. You may want to check the system’s indicators occasionally to ensure that the system is operating normally and to make sure cooling air flow through the fan in the front of the frame is unobstructed.
Try troubleshooting the system yourself, and if you are not successful, call Sigma Electronics Technical Support, as explained near the front of this manual. In the event that a problem is caused by a bad circuit board, swapping the bad board with a replacement circuit board is the quickest solution.
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