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After wiring the light bar check for clearance. Make sure
the wires can not get pinched when the fork is turned to a
full fork lock left and right.
Check all lights for proper operation.
Check the tightness of all fasterners that have been
involved in this installation.
MAINTENANCE
The high quality chrome finish of your National Cycle light
bar can be maintained with any quality chrome cleaner and
/or polish.
ADJUSTMENT
1. HORIZONTAL AIM
A.To adjust the Spotlights or Turnsignals right or left gently
rotate the lamp into the correct position. In the event that the
lamps become loose, refer to the procedure for vertical adjust-
ment.
2. VERTICAL AIM
A. Disconnect wire connections inside the Headlight Shell.
B. Pull the wires out of the Light Bar tube.
C. Turn the Turn signal to provide access to the mounting
screws.
D. Unscrew the Turn signal mounting screws and remove the
Turnsignal (Hex Key).
E. Push the Spotlight wire up into the Spotlight Shell.
F. Loosen the nut on the Spotlight stud (Deep Socket).
G. Now, adjust the Spotlight. Reconnect the spotlight wire and
illuminate to verify its projection.
H. Push wire into the Spotlight Shell.
I. Firmly retighten the nut on the Spotlight stud.
J. Pull the wire out of the Spotlight Shell.
K. Reassemble in reverse order of disassembly.
L. Adjust the Spotlights and Turn signals horizontally by rotat-
ing into position.
M.Verify operation of the lights.
708-343-0400 / Fax: 708-343-0625 / www.nationalcycle.com / e mail: info@nationalcycle.com
©2002 National Cycle, Inc. PO Box 158, Maywood, IL 60153-0158 USA
REPLACEMENT PARTS and ACCESSORIES
Order parts through your local dealer or contact National Cycle.
Description
Light Head Assembly
Lamp Assembly E13/DOT
Reflector, Lens and Bulb
Turn Signal
Assembly
Turn Signal Lens
Turn Signal Bulb Only: Bulb 1157 Available at Most Auto Parts Stores.
Light Bar Accessories
Chrome Visor
Alternate Thumb Switch
To adjust vertical aim you will need these
additional tools: Hex Key, 5/32" or 4mm
Deep Socket and Socket, 9/16" (14mm) or a 9/16"
Slotted Socket.
NOTE: As a substitute for the deep socket you may use a slotted socket such
as Snap On Brand part number FRX181 used in the auto trade as an OXY
Sensor Socket. This eliminates the need to disconnect and move the wires.
Installing optional N9005 Light
Head Visor.
1. Loosen the rim of the light
head assembly. (Phillips Screw
Driver).
2. Slip taps of Visor under rim.
Item E.
3. Shape Visor / Visor Tabs to
conform to contours of light head
assembly.
4. Retighten rim.
Page 2 of 2
Part No.
90-910501-000
90-901011-000
90-930920-000
90-930213-000
N9005
N9001
E
10-110744-000
11/02
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