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Amada ADF4 Installation And Operation Manual

Cartridge filter dust collector
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Amada
Installation and Operation Manual
with Replacement Parts List
Cartridge Filter Dust Collector
Amada ADF4
Includes Installation, Operation, Service Instructions
and Replacement Parts List
IMPORTANT
This manual contains specific precautionary statements relative to worker
safety. Read thoroughly and comply as directed. It is impossible to list all
potential hazards of dust control equipment. Discuss the use and application
of this equipment with an Amada representative. Instruct all personnel
involved with this equipment on safe use and maintenance procedures.
© 1999 Amada
IOM-75458-01
1
Revision 1

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Summary of Contents for Amada ADF4

  • Page 1 Read thoroughly and comply as directed. It is impossible to list all potential hazards of dust control equipment. Discuss the use and application of this equipment with an Amada representative. Instruct all personnel involved with this equipment on safe use and maintenance procedures.

  • Page 2: Notes And Cautions

    These recommendations and installation of the materials may present a fire or explosion proper fire extinguishing equipment. hazard. A prudent user of Amada Amada equipment does NOT contain equipment should consult and must fire extinguishing equipment.

  • Page 3: Table Of Contents

    1.1.1 Normal Operation ........5 Figure 5 - Filter Cartridge Replacement ..15 1.1.2 Filter Cleaning ........5 Parts Drawing 1 - ADF4 Dust Collector ..24 Quick Start ..........5 Parts Drawing 2 - Cover Assembly ....26 Installation ..........6 Parts Drawing 3 - Manifold Assembly ....

  • Page 4: Figure 1 - Typical Installation

    Regulator Setting: 90 to 100-psi Customer-Supplied Coalescing Filter 208V, 3 Ph Power Supply and Disconnect Switch Customer-Supplied Compressed Air Locate as close to collector as possible. Figure 1 Typical Installation © 1999 Amada...

  • Page 5: Introduction

    Whether in answer to the problem of air During normal operation, contaminated air pollution, or as part of a manufacturing process, enters the ADF4 dust collector through the inlet this collector provides highly efficient, and passes down and through the filter continuous, on-line dust collection.

  • Page 6: Installation

    (See Figure 1) causing the corresponding diaphragm valve to send a pulse of compressed air through the filter The Amada dust collector is usually mounted on cartridge from the inside outward, removing the a reinforced concrete foundation; however, roof collected contaminants from the outside surface mounting is also possible.

  • Page 7: Assembly Of Standard Equipment

    Check the parts received enclosure. against the packing slips. If there are parts missing, the carrier and your local Amada • Do not operate with enclosure open. Representative should be notified immediately. CAUTION...

  • Page 8: Figure 3 - Delta P Display

    The low- pressure connection goes to the clean-air side of the collector. Figure 3 Delta P Control Display © 1999 Amada...

  • Page 9: Figure 4 - Printed Circuit Board

    Alarm Disable Hi/Lo Timer Control Relay Alarm or Auxiliary Relay Voltage Choice Jumpers Remote Alarm Reset Power Connections Disable Programming Units ("wg or mm wg) Figure 4 Printed Circuit Board © 1999 Amada...

  • Page 10: Electrical Operation

    Locate the SENSOR (TB4) terminal block in the upper left quadrant of the printed circuit board. This connector provides a 1 to 5 VDC output proportional to the 0 to maximum span of the pressure sensor, 10K ohm load minimum. © 1999 Amada...

  • Page 11: Compressed Air Supply Installation

    3. Be sure that all compressed-air components are adequately sized to meet the maximum system requirements of 1.1 scfm per pulse at 90- psi supply pressure. © 1999 Amada...

  • Page 12: Start-Up

    Control Display). damper on the chamber silencer discharge. 4. Release the three keys. The new calibration automatically stores in the memory. NOTE Too much airflow can cause electrical system failure and result in eventual blower motor failure. © 1999 Amada...

  • Page 13: Timer Board Adjustment, Nema 4 Enclosure

    Over amperage will cause damage. Pulse ON time can be checked or adjusted by NOTE consulting your local Amada representative. At initial start-up with any new filter cartridges, the fan motor may overload because of airflow higher than design level.

  • Page 14: Operating Checks

    • Shut off and bleed compressed air supply before servicing any compressed air components. • No welding should be performed inside the unit without fire protection. © 1999 Amada...

  • Page 15: Figure 5 Filter Cartridge Replacement

    Access Port Filter Suspension Yok e Knob Access Cover Filter Cartridge Figure 5 Filter Cartridge Replacement © 1999 Amada...

  • Page 16: Filter Cartridge Installation

    (See Replacement Parts List) first, facing toward the clean-air section or leakage will occur. The filter cartridges provided by Amada are the only replacement filter cartridges that will • Access cover knobs must be securely provide the high level of performance that you tightened.

  • Page 17: 8.0 Troubleshooting Guide

    Replace with proper value heater elements if needed. 1b. Tighten access covers by b. Collector access covers hand securely. are off or not closed tight. 1c. Install bin to hopper c. Hopper discharge open discharge. to atmosphere. © 1999 Amada...
  • Page 18 2. Replace the filter dents in the end caps, cartridges. Use only Torit gasket damage or holes in Ultra-Web II FR filter pleated media. cartridges. 3. Access covers are loose. 3. Tighten access cover knobs securely by hand. © 1999 Amada...
  • Page 19 Replacement and Section 7.1, Filter Cartridges. Reference the Replacement Parts List. b. Lack of compressed air. 4b. Check compressed air supply for 90 psig minimum. See Figure 1, Typical Installation. Increase pressure as described in Section 6.0, Operating Adjustments. © 1999 Amada...
  • Page 20 Also check for solenoid leakage and/or damage. If pulse valves or solenoid valves and solenoid tubing are damaged replace parts. See the Replacement Parts List. © 1999 Amada...
  • Page 21 See Section 3.5, Electrical Operation and reference Replacement Parts List. c. Pulse control timer 5c. See Section 3.5, Electrical board is out of Operation. adjustment. © 1999 Amada...

  • Page 22: Replacement Parts List

    Replacement Parts List...
  • Page 23 Manifold Assembly See Parts Drawing 5 Parts Drawing 1 ADF4 Dust Collector © 1999 Amada...

  • Page 24: Parts Drawing 1 - Adf4 Dust Collector

    Filter Element Blue Ultra-Web II Flame Retardant (FR) ® Ultra-Web (P19-0818) 4MA-57840-01 Yoke Weld 6MM-76578-01 Access Panel, Front 6MM-76603-01 Access Panel, Rear 8PP-36586-00 Leveling Mount Foot Pad 6MA-79651-02 Access Panel, Roof, Rear Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...
  • Page 25 3EA-31233-01 Cover Knob Assembly, DF 3EA-22427-00 Knob, 3-Lobe 8PP-22423-00 Gasket Washer, 0.81" ID 8PP-31798-00 Gasket, Cover, Filter Access 8PP-25377-00 Gasket, 3/8 x 1/2" - 10.12" ID 8PP-22422-00 Clip, 0.668" ID Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 26: Parts Drawing 2 - Cover Assembly

    Replacement Parts List Ref. Part Description 3EA-76544-01 Manifold Assembly 4MA-76545-01 Manifold Weldment 8PP-18835-00 Diaphragm Valve, RCA 20T 8PP-21462-00 Connector Elbow, 1/4" OD x 1/8" NPT 8PP-21464-00 Tubing, Poly, 1/4" OD Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 27: Parts Drawing 3 - Manifold Assembly

    NEMA 4 Solenoid Enclosure 8PP-21461-00 Connector, Male, 1/4" Tube x 1/8" MPT 8PP-25409-00 Replacement Solenoid Coil, Type QT 8PP-24636-00 Solenoid Valve Rebuild Kit, NEMA 4, 3D2 8PP-22958-00 Solenoid Valve Complete Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 28: Assembly, Nema 4

    8PP-16477-00 Elbow, 90°, Plastic, Male, 1/8" NPT 8PP-23260-00 Elbow, 90°, Brass, Female, 1/8" NPT 8PP-21574-00 Adapter, 1/8" NPT x 1/8" FPT 5PM-23342-00 Plastic Tubing 8PP-23245-01 Static Pressure Tap Tee, Brass Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 29: Parts Drawing 5 - Delta P Control

    Control Box Assembly Parts Drawing 6 ADF4 Control Box Replacement Parts List Ref. Part Description 8PP-70462-01 Control Box with Delta P Control Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 30: Parts Drawing 6 - Adf4 Control Box

    Plastic Venturi Parts Drawing 7 Venturi Replacement Parts List Ref. Part Description 8PP-58894-01 Plastic Venturi Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 31: Parts Drawing 7 - Venturi

    Parts Drawing 8 Dust Bin Replacement Parts List Ref. Part Description 3EA-76596-01 Dust Bin Assembly 5PM-76601-01 Seal, Rubber Gasket 5PM-76601-02 Seal, Rubber Gasket 8PP-58367-01 Caster, 1 5/8" Diameter, Rubber 8PP-55159-02 Clamp, Body Torit Express Parts and Service Line 800-365-1331 © 1999 Amada...

  • Page 32: Parts Drawing 8 - Dust Bin

    Notes © 1999 Amada...
  • Page 33 Notes © 1999 Amada...

  • Page 34: Parts Ordering Information

    For replacement filters and parts, call: 800-365-1331 Parts Ordering Information When ordering parts, give model number and serial number, part number, description and quantity of parts desired. IOM-75458-01 Revision 1, May 2001 © 1999 Amada Printed in USA © 1999 Amada...

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