SBS -6000 User Manual

Battery analyzer

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SBS-6000

Battery Analyzer

User's Manual

V2.0

Storage Battery Systems, Inc.

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Summary of Contents for SBS SBS-6000

Page 1 SBS-6000 Battery Analyzer User’s Manual V2.0 Storage Battery Systems, Inc.
Page 2 Exception Clause This information and all other documents in printed or electronic form are only provided for reference. Although efforts have already been made to confirm the integrality and accuracy of this information, the Storage Battery Systems, Inc. Just offers this information and all other documents “ As Is (the original) ”...
Page 3 unless otherwise expressly provided in this software license agreement. © All rights reserved 2005 – 2012. Storage Battery Systems, Inc. DADI Science & Technology District, Liuzhou New & High-tech industrial Development Zone, Liuzhou, Guangxi, China All rights reserved. Printed in China. Trademark Dadi is the registered trademark of the Storage Battery Systems, Inc.
Page 4: Battery Charging
Warning Battery charging Charging the battery must use the charger from the manufacturer. You can’t use any unauthorized charger, lest cause tester damage or accident. Battery replacement Please use the manufacturer configured Li batteries. You can’t operate the tester in inflammable or explosive environment. Do not use the tester in environment with inflammable or explosive liquid or steam.
Page 5: Table Of Contents
Catalogue Chapter 1 General ................7 Chapter 2 Inspection ................7 Unpack the Instrument ............7 Accessory and Option ............. 8 Power Supply ................8 Chapter 3 General operation and use guide ........9 Operation standard ..............9 Use notes ................10 Chapter 4 Menu .................
Page 6 5.4.4 Compare Functions ............. 42 5.4.5 Re-test Functions............44 5.4.6 Gear Setup ..............45 5.4.7 Data save function............47 System setting ..............48 5.5.1 Network setting ............49 5.5.2 Time setting ..............50 5.5.3 Key voice setting ............50 5.5.4 Regularly shutdown setting .........
Page 7: Chapter 1 General
Chapter 1 General SBS-6000 Storage Battery Impendence Analyzer is the most powerful and well performed storage battery test equipment. It is a multipurpose impendence instrument and micro ohm meter with the most complete functions and supports the domestic and foreign standards.
Page 8: Accessory And Option
Accessory and Option Accessories to the SBS-6000, please refer to the packing list. If received articles are not the same with what is specified in the packing list, please inform us immediately so as not to make any influence on using.
Page 9: Chapter 3 General Operation And Use Guide
Longtime unused If the tester is longtime unused, the battery characteristics will getting worse, or the battery need charging. If the charging time is very short and operation time is also short, the tester has to be replaced. SBS-6000...
Page 10: Use Notes
 If the tester is moved to the environment which has higher temperature or temperature changing quickly, the tester will generate condensing. So, the best way is to leave the tester in the new environment one hour before operation. SBS-6000...
Page 11: Chapter 4 Menu
Chapter 4 Menu instrument front view Host appearance Test cable SBS-6000...
Page 12: Instrument's Buttons
Confirm key: press it for confirmation. Number key: 0-9 ten numbers, press this key to input corresponding number. instrument upside and interface Power Adaptor interface Instrument power adaptor, input 50Hz AC 220V commercial power, SBS-6000...
Page 13: Other Parts
PC. When Ethernet connection is normal, Ethernet indicator on RJ45 interface is on. RS232 Serial cable Serial cable equipped with the instrument is RS232 Serial cable, it is connected with PC for tester parameter setting and reading records. SBS-6000...
Page 14: Chapter 5 Operation Instructions
Power off instrument: A long press the power on/off button, about 5 seconds. Instruction of tester’s LCD display It will show the main display when power on the tester. It includes: Battery indicator, Date and time, status bar and function icon. SBS-6000...
Page 15: Test Setting
How to use Select the related setting items, click <Enter> icon enter into the right display. When the display shows in gray color it means that the display was under browse mode without any parameters setting. Detail as follow: SBS-6000...
Page 16: String Setting
<Enter> icon to process the String testing. When you process the String Mode, the battery type, alarm threshold, reference value and others all in gray color, it shows that the string is already exist and you can not make change. Please amend Group No. SBS-6000...
Page 17 2011-05-10 09:01:23 TEST SETTING 1. String Mode: 2. Cell Mode: Station：01 3. Conn Mode: String：01 4. Save Mode: V Type：2 V- 0500AH 5. Set Warning: V Warning：02.10V 6. Set Test Type： REF： 7. Sample Test: 000.483mΩ 8. Zero Setting: More SBS-6000...
Page 18 TEST SETTING 1. String Mode: 2. Cell Mode: Station：01 3. Conn Mode: String：01 4. Save Mode: V Type：2 V- 0500AH 5. Set Warning: V Warning：02.10V 6. Set Test Type： REF： 7. Sample Test: 2027S 8. Zero Setting: Srlect Input Enter SBS-6000...
Page 19: Cell Setting
Select threshold value. Select threshold means choose the Built-in set value. The Build-in values can get directly from the sampling battery testing or the configured download software. Details please take the chapter “Sampling Battery” for reference. Display of Cell setting as follow: SBS-6000...
Page 20 6. Set Test Type： 7. Sample Test: 8. Zero Setting: More Comparison threshold value setting include: Manual Input directly or Select threshold value. Select threshold means choose the Built-in set value. The Build-in values can get directly from the sampling battery SBS-6000...
Page 21 2011-05-10 09:01:23 TEST SETTING 1. String Mode: 2. Cell Mode: V Type：2 V- 0500AH 3. Conn Mode: V Warning：02.10V 4. Save Mode: 5. Set Warning: REF： 2027S 6. Set Test Type： 7. Sample Test: 8. Zero Setting: Srlect Input SBS-6000...
Page 22: Conn Setting
Please amend Group No. or Station No. to build a new string and then set the related string parameters. It is Manual input type of Conn reference value setting. Pole No. means SBS-6000...
Page 23 2011-05-10 09:01:23 TEST SETTING 1. String Mode: 2. Cell Mode: Station: 01 3. Conn Mode: String：01 4. Save Mode: REF：20000 S 5. Set Warning: Post Per JAR：2 6. Set Test Type： 7. Sample Test: 8. Zero Setting: Enter SBS-6000...
Page 24: Data Storage Setting
6. Set Test Type： Conn Mode: Manual 7. Sample Test: 8. Zero Setting: Manual Auto Enter Click up & down key to select the items you want to setting, click <Manual> <Auto> function key to choose the saving type. SBS-6000...
Page 25: Alarm Threshold Setting
1.5REF means the instrument will warning and alarm when the testing results 1.5 times greater and 2 times less than the reference value. 2.0REF means the instrument will process replacement alarm when the testing value 2 times greater than the measured value. SBS-6000...
Page 26: Test Type Setting
Set the test type. There are two type for setting: Resistance and Conductance. Note: Change test type is only effective for Cell testing. For the String and Conn testing, the test type can not changed, as the test type is SBS-6000...
Page 27: Battery Sampling
PC software configuring a reference value. Totally, for reference values, storage capacity is over 300 items. How to use Select battery sampling and click the confirm key to enter into the below interface: SBS-6000...
Page 28 5. Set Warning: Capability：0500AH 6. Set Test Type： V-Type：2V 7. Sample Test: Test Range：4 mΩ 8. Zero Setting: Sampling Click Up/down key to select setup options, and according to battery actual parameter to setup the sample parameter. We suggest to use SBS-6000...
Page 29 According to actual needs, click <Save Ave>or<Save Min> keys to setup the average value or min value as reference value and complete the battery sampling’s operation. As long as click <Esc> key you could drop out battery sampling, of course, reference values are not be saved at last. SBS-6000...
Page 30: Impedance Zero Adjustment Function
Note: In below description that mentioned zero adjustment board is in good conductive metal plate, when zero adjusting, you have to try two test clip or probe as close as possible. How to use Check below clip testing cable and setting board connection diagram. SBS-6000...
Page 31 When using probes testing cable for zero setting, four probes have to insert to related four holes, below is probes and setting board connection diagram. Select and confirm impedance zero setting function key enter into SBS-6000...
Page 32 TEST SETTING 1. String Mode: Zero Adjust 2. Cell Mode: 3. Conn Mode: Adjusting Zero 4. Save Mode: 5. Set Warning: 0.007（mΩ） 6. Set Test Type： Range：4mΩ 7. Sample Test: Function OFF 8. Zero Setting: Func Off Range Func On SBS-6000...
Page 33 8. Zero Setting: Func Off Range Func On If zero setting is not correct or power on this function during the test, it will cause test results are not accurate, meanwhile, it needs to zero setting once more for incorrect gear. SBS-6000...
Page 34: Test Functions
“Battery sampling” Chapter. How to use Connect the top of unit “TEST CABLE” interface by a test cable and fix it. The other end clip the battery positive/negative, red clip connect positive, while black clip connect the negative as below: SBS-6000...
Page 35 Station：01 String：01 Cell No.002 String\NO. 2 . 1 1 2 (V) Test results Test indicate 0 . 5 37 (mΩ) Content Reference 25.0 (℃) Range REF : <0.483mΩ> 1.11 REF Range：4 mΩ Comparison function Cancel Range Save results keys SBS-6000...
Page 36 Battery Time Display current time and battery left capacity. Indication Test method Test method includes two types: Manual test and indication auto test, manual test must need press keys by hand that can save test data, auto test that tester SBS-6000...
Page 37 Tested impedance marked as means test results are exceeded replaced value of configured threshold. When impedance marked as that means compare result is greater than warning value of setup alarm threshold. SBS-6000...
Page 38: String Testing
When test cable connected improperly or tested item value is over exceed the test range it will display “------“. 5.4.1 String Testing Functions description When perform the string testing, can test battery voltage, impedance, and temperature at the same time. SBS-6000...
Page 39: Cell Testing
Each string can save 430 items battery, in the condition of manual test, save data has to wait until test data to be stabilized. 5.4.2 Cell Testing Functions description When tester performs Cell testing, that can test battery voltage, SBS-6000...
Page 40: Conn Testing
Cell are valid. Cell testing can save at least 800 items test results. In the condition of manual testing, save data have to wait until results data to be stabilized. 5.4.3 Conn Testing Functions description When tester perform Conn testing, it can test impedance and SBS-6000...
Page 41 Data save method can be changed during string testing. Each string can save at least 480 items data. Under the circumstances of manual testing, manual save data have to wait for data is stable. SBS-6000...
Page 42: Compare Functions
Once impedance marked as compare results is larger than warning value of alarm threshold but lower than replaced value of alarm threshold, that indicates battery needs more maintenance, as follows: SBS-6000...
Page 43 If conductivity is checked by icon means compare results lower than warning value of alarm threshold but higher than replaced value, in this case battery need more maintenance, as follows: SBS-6000...
Page 44: Re-Test Functions
How to use In the circumstances of auto test, if last test data is not correct, you can test battery again by clicking re-test key when test clip is connected with battery, this function can be use repeatedly as follows: SBS-6000...
Page 45: Gear Setup
“Gear” to test How to use In the test interface click <Range> functional keys to setup gears. After click gear key the functional keys would change to gear setup keys, as follows: SBS-6000...
Page 46 2 . 1 1 2 (V) 0 . 5 37 (mΩ) 25.0 (℃) Range：4 mΩ REF : <0.483mΩ> 1.11 REF 4 Ω 40 Ω 400 Ω More Confirm selection by clicking related gear, click <More> functional keys would display other gears setup, as follows: SBS-6000...
Page 47: Data Save Function
By manual save, the three test methods all have data save function. Data save function will put the test data in inventory. How to use By manual save, press the <Save> function key, the test data will be saved, and the test Numbers will add 1 automatically, as following: SBS-6000...
Page 48: System Setting
Back Light setting, and software version No. view. How to use Click system setting icon, you will enter into system setting choose window. The setting content in gray says that it is in browsing mode, and doesn’t set specific parameters, as following: SBS-6000...
Page 49: Network Setting
As following: 2011-05-10 09:01:23 SYSTEM 1. Net Set： 2. Time Set： 3. Sound Set： IP :010. 001. 092. 141 4. Self-off： MASK:255. 255. 255. 000 5. Language： PORT : 06800 6. Factory： 7. Backlight： 8. Version： Enter SBS-6000...
Page 50: Time Setting
Move to the number which you want to modify by direction key, press number key to input numbers, press<Enter> to save, press<Esc>to quit the time setting, and won’t save it. 5.5.3 Key voice setting Functions description It is used to set the switch of key voice. SBS-6000...
Page 51: Regularly Shutdown Setting
5.5.4 Regularly shutdown setting Functions description It is used to set the time of timing shutdown. How to use After choose the timing shutdown setting item, press<Enter>, you will enter into the Regularly shutdown setting window. As following: SBS-6000...
Page 52: Language Setting
5.5.5 Language setting Functions description Setting the tester using language, now the SBS-6000 supports Chinese and English. How to use After choose the language setting item, press<Enter>, you will enter into the language setting window.
Page 53: Restore Default Setting
As following: 2011-05-10 09:01:23 SYSTEM 1. Net Set： 2. Time Set： 3. Sound Set： Restore factory 4. Self-off： settings 5. Language： Determined to restore 6. Factory Set： the factory settings? 7. Backlight： 8. Version： Cancel Enter SBS-6000...
Page 54: Back Light Setting
Press<+1>or<-1>to set Back Light, press<Enter> to save, press<Esc>to quit the Back Light setting, and won’t save it. 5.5.8 Software Version Functions description It is for the review of the software version. How to use Review the software version by selecting the “Version”. SBS-6000...
Page 55: Data Browsing
There is no data analysis for cell which can just review the testing data. How to use Select the icon of data browsing and click <Enter> to the interface. There are three kinds of testing records, string data, cell data connector in this interface. SBS-6000...
Page 56: String Data Browsing
The string tests the deletion of a string and strings. Browse the testing data of each string, testing data analysis, voltage Chart and resistance Chart. How to use Select the icon of string data and press <Enter>. SBS-6000...
Page 57 0.570 25.0 25.0 25.0 25.0 T (℃) 25.0 1.17 n*REF 1.17 1.17 1.17 1.18 Result PASS PASS PASS PASS PASS TimeH/M 09:02 09:02 09:02 09:03 09:03 DateM/D 06/02 06/02 06/02 06/02 06/02 REF : <0.483mΩ> Analyse Next Page Up SBS-6000...
Page 58 Chart will be showed under the current analysis mode. The max value, min value and average value will be showed in the voltage Chart. There are 32 batteries in each page and shift page by pressing previous page and next page. SBS-6000...
Page 59 If conductance is tested in the string, a conductance Chart will be generated. And the max value, min value and average vale will be found in it. t shows 32 batteries in each page and the user can shift pages by the corresponding keys. SBS-6000...
Page 60: Cell Data Browsing
DATA BROWSE -> STRING BROWSE NO TEST DATA OF STRING 5.6.2 Cell Data Browsing Functions description It is used for the review of cell test data. The use can view all the data by shifting pages. All cells test data deletion. SBS-6000...
Page 61 Select the target testing serial by arrow keys and press <Enter>. The user can shift pages for more records. All cell testing data can be deleted by <Clear>. The user can press arrow keys to select the target records. SBS-6000...
Page 62: Conn Data Browsing
If there is no cell data or the data has been deleted, it shows the following interface. 2011-05-10 09:01:23 DATA BROWSE -> CELL BROWSE NO TEST DATA OF CELL 5.6.3 Conn Data Browsing Functions description To review all the records in connector, it will show the base station SBS-6000...
Page 63 String data supports cell deletion. The selected data can be deleted by <DEL One> and all data can be deleted by <Clear>. The user can press arrow keys to select the target records. SBS-6000...
Page 64 T (℃) 25.0 25.0 1.17 1.18 Result State PASS PASS H/M/S 09:05:10 09:02:30 Y/M/D 10/06/02 10/06/02 REF : <0.483mΩ> Chart A Chart can be displayed in the interface of data analysis. Press <Chart> will generate the Chart of current data. SBS-6000...
Page 65 If test type of Connector is conductance, it will show the conductance Chart with max value, min value, average value, reference line and alarm line. Each page will display 32 batteries and the user can shift pages for more records. SBS-6000...
Page 66 Average：1750 Min:1754 Max:1766 2070 Warn 1754 退出 Next Page Up If there is no data of Connector or all data has been deleted, it shows the following: 2011-05-10 09:01:23 DATA BROWSE -> CONN BROWSE NO TEST DATA OF CONNECTOR SBS-6000...
Page 67: Pc Analysis Software Operation
PC analysis software operation 5.7.1 Profile BatteryManage is a PC management software developed by SBS for SBS-6000. It can communicate with SBS-6000 by RS-232 serial interface or TCP/IP network interface. Main functions: (1) Read the testing records and save them in the computer.
Page 68 Step 2. Select the target language and click “Next”. Step 3. Pop up the box of “Installation - Battery Test Manage” and click “Next”. SBS-6000...
Page 69 Click “browse” to locate the software and click “Next”. If locate as default, click “Next”. Step 5. Shortcut for the location of program, recommend to use default setting and click “Next”. Step 6. The options for adding shortcuts, recommend to use default setting and click “Next”. SBS-6000...
Page 70 Step 7. Installation preview. Click “Installation”. Step 8. Click “Finish” to retreat the program and complete the installation. SBS-6000...
Page 71: Menus
Click “Yes” in the popping up dialogue box of Battery Test Manage. Step 3. Click “OK” to retreat the program and complete the uninstall. 5.7.3 Menus There are 4 menus in this software and refer to the following table for SBS-6000...
Page 72 Open “string data” window to read Testing Read string data testing data in current data communication mode. Open “Conn data” window to read Read Conn data testing data in current communication mode. Display the version number and Help About copyright. SBS-6000...
Page 73 Save string data (Save the string testing data read String Data from the equipment to computer and display them in historic data window.) Resistance analysis（display the selected resistance Chart and analyzer the max value, min value and average value. SBS-6000...
Page 74 Resistance analysis（display the selected resistance Chart and analyzer the max value, min value and average value. Set serial interface communication parameters Communication (Set serial interface ID, Serial interface Parameter communication baud rate) SBS-6000...
Page 75: Functions Of Windows
The serial communication parameters are used to set up a computer system communicating with the equipment's serial number. Communication speed (serial communication baud rate) 115200. SBS-6000 doesn't support the other baud rate. The network communication parameter should confirm with communication parameter of the equipment which means the IP...
Page 76 The function of device parameter setting is to write IP address, subnet mask, port number, voltage type, battery type, the reference standard and battery capacity information of equipment parameter window in the equipment. SBS-6000...
Page 77 3. Conn Data The window of Connector is for reading, deleting, saving the testing data of Connector and resistance analysis. Please refer to the following picture: The function of Connector test data reading is to read all the Connector SBS-6000...
Page 78 Resistance analysis is to analyzer the selected testing data of Connector and analyzes the max value, min value and average value. 4. Cell data The cell data window provides the reading, deleting and saving cell testing data. Please refer to the following picture: SBS-6000...
Page 79 If the testing time is wrong (e.g. 2011-13-01 00:26:39 ) , this record is discarded. 5. String Data String data window has the function of reading, deleting and saving string testing data, resistance analysis and voltage analysis. Please refer to the following picture: SBS-6000...
Page 80 Voltage analysis is to analyzer the selected string testing data and displays the max value, min value, average value and resistance Chart. 6. Historic Data Historic data window has the function of reading, deleting and printing the testing data saved in the computer. Please refer to the following picture: SBS-6000...
Page 81 Chart(Only string data and Connector data have this function). Voltage analysis is to analyzer the voltage results of selected strings and displays the max value, min value, average value and resistance Chart. SBS-6000...
Page 82: Instrument Charging
Replace instrument battery Because the battery is specially designed for the instrument by the factory, you cannot buy it in the market, please contact SBS when you need to change it. How to replace: place the instrument face down, turn the central fixed screw which under the battery box with the screwdriver, open the battery cover, pull the battery out of the socket.
Page 83: Chapter 6 Summary Of Faults
RS232 serial cable 2.set PC software and get data from connects or not. battery tester according tester 2. Set parameter to user manual . correctly or not. 3.Save the test data on 3. Whether the the instrument. internal have data already. SBS-6000...
Page 84: Chapter 7 Technical Parameter
Precision: ±0.1%rdg ±6dgt Range: -30℃ ~ +100℃ Test temperature Precision: ±1℃ Stored Records About 220 thousands records Operation keyboard RJ45 Ethernet Interface Communication Interface RS232 Serial Interface Operating -10℃ ~ +50℃ Temperature Range Storage Temperature -20℃ ~ +70℃ Range SBS-6000...
Page 85: Service Information
External Power: Power Adapter Battery: Rechargeable Lithium Battery(8.4V/4400mAh) Power Battery Operation Time: About 8 hours Battery Charging Time: About 6 hours for full discharge Service Information www.sbsbattery.com Web Site: Business Telephone: (262) 703-5800 Technical Support Telephone: (800) 554-2243 techsupport@sbsbattery.com SBS-6000...

SBS -6000 User Manual

Chapter 1 General

Chapter 2 Inspection

Chapter 3 General Operation and Use Guide

Chapter 4 Menu

Chapter 5 Operation Instructions

Chapter 6 Summary of Faults

Chapter 7 Technical Parameter

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Summary of Contents for SBS SBS-6000

Table of Contents