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Mesh Router
User's Guide
Rev. B
December 2012
P/N F04-4002-000

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Summary of Contents for Rae Mesh Router

  • Page 1 Mesh Router User’s Guide Rev. B December 2012 P/N F04-4002-000...
  • Page 2 Mesh Router User’s Guide © Copyright 2012 RAE Systems, Inc.
  • Page 3: Table Of Contents

    Physical Description .............. 10 LCD Display (Monitoring) ........11 Specifications ................. 12 Operation................13 Turning The Mesh Router On ........13 Turning The Mesh Router Off ......... 15 Battery Charge Indicator .......... 15 Button Functions ..............16 Backlight ..............16 Deploying Mesh Routers ............
  • Page 4 Clear Relays ..........35 Internal Battery Replacement ......... 36 11.1 Proper Battery Disposal ........... 37 Troubleshooting .............. 38 Mesh Router Alarm Signal Summary ......40 Appendix A: Mesh Router Installation ......41 14.1 Magnet-Mount Installation ........41 14.2 Fixed Installation ............. 42 14.3...
  • Page 5: Warnings

    Warning: Use only the Lithium battery or external rechargeable battery provided by RAE Systems. This instrument has not been tested in an explosive gas/air atmosphere having an oxygen concentration greater than 21%. Substitution of components may impair suitability for intrinsic safety.
  • Page 6 Mesh Router User’s Guide Marking The Mesh Router is certified according to the IECEx scheme, ATEX and CSA for US and Canada as protected by intrinsic safety. The product is marked with the following information: RAE SYSTEMS 3775 N. 1 .
  • Page 7: Operation Area And Conditions

    Hazardous Areas classified by Zones 1.1.1 Mesh Router is intended to be used in hazardous areas or mines susceptible to firedamp classified zone 0, zone 1 or zone 2, within the temperature range of -40º C to +50º C, where gases of explosion groups IIA, IIB or IIC and T4 may be present.
  • Page 8: Standard Kit

    User’s Guide General Information The Mesh Router is a dedicated router for relaying the wireless signals in a Mesh network and does not include a toxic gas sensor. The Mesh Router enables a flexible, robust wireless network that provides reliable, low-cost operation.
  • Page 9: Key Features

    Mesh Router User’s Guide Key Features Up to 45 days continuous operation using external battery box  IEEE 802.15.4 Mesh network functionality with 64-bit encryption  Mesh network with auto network forming and configuration  Operating distance: up to 300 m, line of sight ...
  • Page 10: Physical Description

    Mesh Router User’s Guide Physical Description LED alarm LCD (with backlighting) Buzzer alarm Battery cover (on bottom) Y/+, MODE, and N/- keys Antenna...
  • Page 11: Lcd Display (Monitoring)

    Mesh Router User’s Guide LCD Display (Monitoring) Online/Offline status Pan ID Channel EUI (Extended Unique Identifier) Battery strength indicator (percentage) Signal strength indicator (percentage) When you press [MODE], Online/Offline status is replaced by signal strength:...
  • Page 12: Specifications

    Mesh Router User’s Guide Specifications FCC Part15 Certifications R&TTE Directive 1995/5/EC Display Customized LCD (1 x 1.5″) with backlight Audible alarm 90dB @ 30cm Visual alarm 2 super-bright red LEDs Calibration None necessary RF IEEE 802.15.4/Zigbee with mesh stack EM Immunity No effect when exposed to 0.43mW/cm interference (5-watt transmitter at 12")
  • Page 13: Operation

    The Mesh Router only operates in RTR mode. Therefore, when it is turned on, it is always operational. Whenever you start Mesh Router, it tries to rejoin the last network it was part of. Therefore, if the network is within range and if the channel and Pan ID have not changed, the Mesh Router should be able to rejoin the network without action on your part.
  • Page 14 It includes the Pan ID, EUI (Extended Unique Identifier), channel number, and battery charge (percentage): If the Mesh Router is unable to find a radio network to connect with, it searches, but if it is unsuccessful, it displays this screen: If you see this screen, check the following: ...
  • Page 15: Turning The Mesh Router Off

    Battery Charge Indicator The Mesh Router’s internal battery is designed to provide power for up to 10 days. When the battery gets low, the Mesh Router beeps once per minute and the battery icon is empty. It is recommended that the battery be changed immediately, to minimize disruption.
  • Page 16: Button Functions

    Mesh Router User’s Guide Button Functions The three buttons provide fast access to functions in the Mesh Router.  Press [MODE] to view signal strength.  Press [Y/+] to initialize connection with the network.  Press [N/-] to ping the network.
  • Page 17: Deploying Mesh Routers

    When deploying a MeshGuard network that utilizes Mesh Routers, follow this setup order: 1. Turn on the FMC2000 Controller. 2. Turn on a Mesh Router and use it to measure signal strength at each prospective detection location. Press [MODE] on the Mesh Router to see the signal strength: Signal strength a.
  • Page 18: With Portable Monitors

    Mesh Router User’s Guide 3. Follow this procedure until all MeshGuard or MeshGuard LEL detectors in the network are deployed. Check communication reliability for all detectors and routers at the FMC2000. With Portable Monitors When deploying a wireless network that utilizes Mesh Routers, portable monitors (such as the ToxiRAE Pro, MultiRAE family, etc.), and an EchoView Host, check that all units on the network...
  • Page 19: Programming The Mesh Router

    [MODE] and then using [Y/+] and [N/-] to change the number in each position. Note: The default password is 0000. If your password is incorrect, you see this screen: After a few seconds, the Mesh Router exits to its main screen.
  • Page 20 When you have successfully entered Programming Mode, you see this screen: Note: If you do not make a selection in 60 seconds, the Mesh Router automatically exits to the main screen. Press [Y/+] or [N/-] to scroll to “Settings,” “Wireless,” or “Exit.” Then press [MODE] to select your choice.
  • Page 21: Lcd Contrast

    Mesh Router User’s Guide Six choices (including Exit) are available:  LCD Contrast  Serial Number (read-only)  Firmware Version (read-only)  Factory Reset  Edit Password  Exit To make a selection, scroll until the circle to the left of your choice is black, and then press [MODE].
  • Page 22: Serial Number

    Mesh Router User’s Guide Serial Number 9.1.2 This shows the Serial Number of the Mesh Router. To view it, press [MODE] when “Serial Number” is highlighted (dark circle): The serial number is shown in the display: Press [MODE] to return to the Settings menu. If you do not make a selection in 60 seconds, the unit automatically exits to the menu.
  • Page 23: Factory Reset

    To perform the reset, press [Y/+]. To exit without performing the reset, press [N/-]. While the Mesh Router is being reset to its original factory settings, the screen shows that the activity is taking place: When the reset is complete, this screen appears:...
  • Page 24: Edit Password

    Mesh Router User’s Guide Note: If you perform a factory reset, all of your settings are removed and cannot be retrieved. Edit Password 9.1.5 You can change the password by selecting “Edit Password.” At this screen, input your new password over the old one (or the default): ...
  • Page 25: Exit

    Mesh Router User’s Guide Saving the password takes a moment, and a screen indicates that it has been successfully saved: Exit 9.1.6 Scroll until “Exit” is selected. Press [MODE] to return to the Programming Menu. Note: If you do not make a selection in 60 seconds, it automatically exits to the menu.
  • Page 26: Ping Net

    Scroll until “Ping Net” is selected. Press [MODE] to ping the network. This message appears: Press [Y/+]. The Mesh Router broadcasts a ping signal to its network. All devices in the network that receive the ping signal respond with a beep if...
  • Page 27: Pan Id Setup

    Mesh Router User’s Guide they are within the range. You can also ping from an instrument in the network. If it is within range, the Mesh Router responds with a beep and an LED light flash. If a network ping is unsuccessful, check the following: ...
  • Page 28: Join Net

    Mesh Router User’s Guide  Save your changes by pressing [Y/+].  Exit without saving changes by pressing [N/-].  Step back to the first digit by pressing [MODE]. Note: If you do not press a key within 60 seconds, the screen reverts to the programming Menu screen showing Settings, Modem, and Exit.
  • Page 29: Channel Setup

    Channels 1 through 10 2.4GHz (for use with MeshGuard detectors): Channels 11 through 26 Note: You can use “Form Net” to automatically have the Mesh Router select the least-congested channel. Scroll until “Channel Setup” is selected. Press [MODE] to view or change the channel. The range of available channels is shown in parentheses.
  • Page 30 If you have saved the channel number successfully, you see this screen: Important! Remember that the range of allowed channels for instruments on a Mesh Router’s network depends on the wireless modem frequency. Therefore, you may not be able to change the channel to a number outside of its assigned set of numbers.
  • Page 31: Exit

    Mesh Router User’s Guide Exit 9.2.5 To exit Wireless and return to the main Programming Menu, scroll until “Exit” is shown: With “Exit” selected, press [MODE]. The Mesh Router now returns to the Programming Menu screen.
  • Page 32: 10 "Panic" Function

    Mesh Router User’s Guide “Panic” Function The Mesh Router has a “Panic” function, where you can manually trigger the relays at the main FMC2000 controller in the network. This must be configured in the Mesh Router in advance. This function allows you to trigger any individual relay or all relays simultaneously.
  • Page 33 Mesh Router User’s Guide 6. Press [MODE] to make your selection. You are asked to confirm your selection. 7. Press [Y/+] to save it or [N/-] to cancel any change. The change is registered, and you see the “success” screen: After a few seconds, it returns to the menu screen with “Operating Mode”...
  • Page 34: Using The "Panic" Function

    Mesh Router User’s Guide Using The “Panic” Function 10.2 The “Panic” function is designed so that it is very difficult to invoke by accident. Start from the normal operating mode screen: 1. From the normal operating mode screen, press and hold all three buttons until you see this screen: 2.
  • Page 35: Clear Relays

    Mesh Router User’s Guide Note: The relay on the FMC2000 controller remains triggered until it is cleared, either at the FMC2000 or at the Mesh Router. Also, the word “ONLINE” on the Mesh Router flashes on and off until you clear the relays.
  • Page 36: Internal Battery Replacement

    Mesh Router User’s Guide Internal Battery Replacement Battery compartment Maintenance tool (P/N 019-2044-000) 3-pin end Hexagonal end 1. Use the 3-pin end of the tool to unscrew and open the battery cover by turning it counterclockwise. 2. Remove the battery.
  • Page 37: Proper Battery Disposal

    Mesh Router User’s Guide Note: Only Change battery in a safe location and use the battery RAE Systems provided. After changing the battery, wait at least 60 seconds before turning the Mesh Router on. Battery Battery cover Warning Only change internal battery in non-hazardous locations and use the battery RAE Systems provides (P/N: 500-0111-000), EVE ER34615 or XENO XL-205F).
  • Page 38: Troubleshooting

    Mesh Router User’s Guide Troubleshooting Failure Symptom Cause Solution Cannot turn on Battery charge too low Replace battery Battery has been Wait at least 60 changed seconds to turn on Mesh Router New battery needs to Check RAE Systems be discharged before...
  • Page 39 Mesh Router User’s Guide The Mesh Router is out close to a working of its RF range. controller or reader and Press [Y/+] Replace battery Battery is low Others Turn Mesh Router off and on again. Consult RAE Systems Customer Service.
  • Page 40: Mesh Router Alarm Signal Summary

    Mesh Router User’s Guide Mesh Router Alarm Signal Summary Alarm Buzzer When Mode & LED 1 beep (“empty” battery Battery Low < 3.2V icon) minute 1 beep Battery < 3.1V Exhausted second...
  • Page 41: Appendix A: Mesh Router Installation

    Mesh Router User’s Guide Appendix A: Mesh Router Installation Two methods for mounting Mesh Router make it easy to install. The first method uses a magnet that screw onto the rear of the Mesh Router, making ideal for moving from one location to another. The second method uses a specially designed stainless-steel enclosure that is permanently mounted.
  • Page 42: Fixed Installation

    Mesh Router User’s Guide 14.2 Fixed Installation Four reinforced holes in the rear of the enclosure allow for a screw to pass through to the mounting brackets. Mounting Holes Side Front View View The enclosure can be mounted to a vertical or horizontal pole.
  • Page 43 Mesh Router User’s Guide Slip the screws through the two holes that are side by side in order to mount the enclosure to a vertical pole. Otherwise slip the screws through the two vertically aligned holes to attach the enclosure to a horizontal pole.
  • Page 44 Next, place the Mesh Router into the enclosure: 1. Lift up the hinged cover of the enclosure. 2. Slide the Mesh Router into the enclosure from the top. 3. Close the cover of the enclosure. 4. Insert the hex screw into the cover’s locking portion, and tighten...
  • Page 45: Magnetic Mount Alternative Installation

    Mesh Router User’s Guide 14.3 Magnetic Mount Alternative Installation The magnet-mount disc can be attached to the steel enclosure instead of the clamps. This approach provides the protection of the enclosure with the ease of installation afforded by the magnetic mounting.
  • Page 46: Appendix B: Mesh Router External Battery Replacement

    15.1 External Battery Usage An external battery unit, the RAE Systems RAE PowerPak, is used to power a Mesh Router in fixed installations or in situations where extended battery life is necessary. The connector from the external battery screws into the Mesh Router’s battery compartment.
  • Page 47 (a screw through the back mates with the Mesh Router) and then securing the enclosure to a solid surface such as a wall or the metal mounting plate that holds both the Mesh Router and the...
  • Page 48 Front, side, and rear views of the steel enclosure show how the Mesh Router is secured for mounting. With the Mesh Router securely in its housing, you can remove the cover over the battery compartment so that you can place the connector from the RAE PowerPak into the Mesh Router.
  • Page 49: External Battery Replacement Process

    1. Unplug the battery connector. 2. Loosen the safety screw holding the battery. 3. Mount a new battery on the mounting bracket. 4. Tighten the safety screw. 5. Connect the Mesh Router to the battery. 6. Switch on the Mesh Router.
  • Page 50 Mesh Router User’s Guide Year Of Manufacture To identify the year of manufacture, refer to the serial number of the instrument. The letter in the serial number indicates the year of manufacture. For example, “M” indicates the manufacturing year is 2010.
  • Page 51 Web Site: www.raesystems.com RAE Systems Europe Kirstinehøj 23A, DK-2770 Kastrup • Denmark Tel: +45.8652.5155 • Fax: +45.8652.5177 RAE Systems (Hong Kong) Ltd. Units 1516-18, 15/F, Delta House, 3 On Yiu Street Shatin, N.T. Hong Kong Web: www.raesystems.cn • Email: asiasales@raesystems.com Phone: +852.2669.0828...

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