Carrier 2.4L 35kW Owner's Manual
  1. Manuals
  2. Brands
  3. Carrier Manuals
  4. Portable Generator
  5. 2.4L 35kW
  6. Owner's manual
Carrier 2.4L 35kW Owner's Manual

Carrier 2.4L 35kW Owner's Manual

Standby generator
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Serial Number

STANDBY GENERATOR
OWNER'S MANUAL
ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION!
0G5407
No.
Part
Not intended for use in critical life support applications.
—CAUTION—
DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY!
A new standard of reliability
Catalog No. OMASPES035-045-1
2.4L
35/45kW
Models
This manual should remain with the unit.
10/07
C
Rev.
Cover115

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 2.4L 35kW and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Carrier 2.4L 35kW

Summary of Contents for Carrier 2.4L 35kW

  • Page 1: Serial Number

    Serial Number 2.4L 35/45kW Models STANDBY GENERATOR OWNER'S MANUAL A new standard of reliability   Not intended for use in critical life support applications. —CAUTION— ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION! DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY! This manual should remain with the unit.

  • Page 2: Table Of Contents

    Standby Generator Sets Table of Contents OPERATION ............9-1 SECTION PAGE Generator Control and Operation ........9-1 SAFETY RULES ..........1-1 Operating Unit with Manual Transfer Switch ....9-1 INTRODUCTION .............1-3 Engine Start-up and Transfer ........9-1 Read this Manual Thoroughly ........1-3 Retransfer and Shutdown .........9-1 Operation and Maintenance ........1-3 Operating Unit with Automatic Transfer Switch ...9-1 How to Obtain Service ..........1-3...

  • Page 3: Safety Rules

    Standby Generator Sets Important Safety Instructions   SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment. ...

  • Page 4: Fire Hazards

    Standby Generator Sets Important Safety Instructions • Before performing any maintenance on the gen- • Generators installed with an automatic transfer erator, disconnect its battery cables to prevent switch will crank and start automatically when accidental start-up. Disconnect the cable from the normal (utility) source voltage is removed or is battery post indicated by a NEGATIVE, NEG or (–) below an acceptable preset level.

  • Page 5: Introduction

    Standby Generator Sets Important Safety Instructions INTRODUCTION  This symbol points out potential explosion Thank you for purchasing this model of the standby hazard. generator set product line.  This symbol points out potential fire hazard. Every effort was expended to make sure that the ...

  • Page 6: Identification Record

    Standby Generator Sets General Information IDENTIFICATION RECORD NOTE: For actual information related to this particular DATA LABEL model, please refer to the Manual Drawing Listing located at the end of this manual, or to the data Every generator set has a DATA LABEL that contains label affixed to the unit.

  • Page 7: Equipment Description

    Standby Generator Sets Equipment Description EQUIPMENT DESCRIPTION COOLANT RECOMMENDATIONS This equipment is a revolving field, alternating cur- Use a mixture of half low silicate ethylene glycol rent generator set. It is powered by a gaseous fueled base anti-freeze and deionized water. Cooling system engine operating at 1800 rpm for 4-pole direct drive capacity is listed in the specifications.

  • Page 8: Engine Protective Devices

    Standby Generator Sets Engine Protective Devices ENGINE PROTECTIVE DEVICES OVERCRANK SHUTDOWN The standby generator may be required to operate for After a prespecified duration of cranking, this func- long periods of time without an operator on hand to tion ends the cranking if the engine has failed to monitor such engine conditions as coolant tempera- start.

  • Page 9: Fuel Systems

    Standby Generator Sets Fuel Systems FUEL SYSTEM PROPANE VAPOR WITHDRAWAL FUEL SYSTEM This type of system utilizes the vapors formed above FUEL REQUIREMENTS the liquid fuel in the supply tank. Approximately 10 to 20 percent of the tank capacity is needed for fuel The standby generator may be equipped with one of expansion from the liquid to the vapor state.

  • Page 10: Specifications

    Standby Generator Sets Specifications SPECIFICATIONS COOLING SYSTEM Type ...........Pressurized Closed Recovery GENERATOR Water Pump ..............Belt Driven Type ................Synchronous Fan Speed .................2150 rpm Rotor Insulation ..............Class H Fan Diameter ..............22 inches Stator Insulation ..............Class H Fan Mode ................Puller Total Harmonic Distortion ............<5% Air Flow (inlet air including alternator and Telephone Interference Factor (TIF) ..........<...

  • Page 11: Cold Weather Kit

    Standby Generator Sets Specifications Figure 1 — Interconnections Utility In Transfer Switch CONTROL PANEL NEUTRAL ALTERNATOR NEUTRAL GENERATOR Load 4- # 14 GA CONNECTION CIRCUIT WIRES TO BREAKER GENERATOR CONNECTION Battery Charger Input GROUND TO GENERATOR 120 Volt + CONNECTION BOX Neutral To Generator Control Panel FRAME RAIL...

  • Page 12: General Information

    Standby Generator Sets General Information GENERATOR AC LEAD CONNECTIONS 3-PHASE ALTERNATORS ("Y" CONFIGURATION) See “Voltage Codes”. This generator may be rated at The generator is designed to supply 3-phase electri- any one of five voltages, either single-phase or three- cal loads. Electric power is produced in the alterna- phase.

  • Page 13: 3-Phase Alternators

    Standby Generator Sets General Information Figure 7.1 — Stator Power Winding 3-PHASE ALTERNATORS Connections - 3-phase, 346/600V (6 Lead) ("DELTA" CONFIGURATION) The generator is designed to supply 3-phase electrical loads. Electric power is produced in the alternator S1 E1 power windings. These windings were connected at the factory to the main circuit breaker with a “Delta”...

  • Page 14: Installation

    Standby Generator Sets Installation INSTALLATION PRIOR TO INITIAL START-UP Refer to the separate “Installation Guide” supplied with the unit.  Prior to initially starting the generator, it must PREPARATION BEFORE START-UP be properly prepared for use. Any attempt to The instructions in this section assume that the crank or start the engine before it has been standby generator has been properly installed, ser- properly serviced with the recommended types...

  • Page 15: Start-Up Checklist

    Standby Generator Sets Installation • Battery charger connection to 120 VAC. • Open the valve to the engine fuel line. • Communication wires connected between transfer • Bleed the fuel system of air. (necessary for long fuel lines). switch and generator (HTS only). •...

  • Page 16: Operation

    Standby Generator Sets Operation GENERATOR CONTROL AND OPERATION  Do not crank the engine continuously for longer Refer to the appropriate control panel operator’s than 30 seconds, or the heat may manual for this unit. damage the starter motor. • Let engine stabilize and warm up. OPERATING UNIT WITH MANUAL •...

  • Page 17: Maintenance

    Standby Generator Sets Maintenance MAINTENANCE PERFORMED BY COOLING SYSTEM Air intake and outlet openings in the generator com- SERVICE FACILITIES partment must be open and unobstructed for contin- ued proper operation. This includes such obstruc- tions as high grass, weeds, brush, leaves and snow. ...

  • Page 18: Battery Fluid

    Standby Generator Sets Maintenance INSPECT COOLING SYSTEM • Remove oil dipstick and wipe dry with a clean, lint- free cloth. • Inspect engine cooling system. See “Maintenance • Install oil dipstick, then remove again. Schedule”. • Oil should be between FULL and ADD marks. •...

  • Page 19: Changing Engine Oil

    Standby Generator Sets Maintenance CHANGING ENGINE OIL Figure 10.3 – Engine Air Cleaner Refer to maintenance performed by service facilities Air Cleaner for engine oil and filter change frequencies. Drain the oil while the engine is still warm from run- ning.

  • Page 20: Miscellaneous Maintenance

    Standby Generator Sets Maintenance MISCELLANEOUS MAINTENANCE 2. Check the battery fluid level of unsealed batteries and, if necessary, fill with DISTILLED WATER ONLY. DO NOT USE TAP WATER IN BATTERIES. CLEANING THE GENERATOR 3. Have the state of charge and condition checked. Keep the generator as clean and as dry as possible.

  • Page 21: Service Schedule

    Standby Generator Sets Service Schedule SERVICE SCHEDULE 30 KW - 150 KW STANDBY GAS ENGINE DRIVEN GENERATOR SETS The following is a recommended maintenance schedule for standby gas engine driven generator sets from 30kW to 150 kW in size. The established intervals in the schedule are the maximum recommended when the unit is used in an average service application.
  • Page 22 Standby Generator Sets Service Schedule Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
  • Page 23 Standby Generator Sets Service Schedule Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.
  • Page 24 Standby Generator Sets Service Schedule Maintenance Level 1 Level 2 Level 3 Level 4 Level5 Tasks Recom- Task Required Task Required Task Task Required Task mended Comp. to be done Comp. to be done Comp. Required Comp. to be done Comp.

  • Page 25: Troubleshooting

    Standby Generator Sets Troubleshooting TROUBLESHOOTING GUIDE PROBLEM CAUSE CORRECTION Engine won’t crank. 1. 15 amp fuse blown. 1. Replace fuse. 2. Loose or corroded or defective 2. Tighten, clean or replace battery cables. battery cables as necessary. 3. Defective starter contactor. 3.
  • Page 26 Standby Generator Sets Notes...
  • Page 27 Standby Generator Sets Notes...
  • Page 28 Standby Generator Sets Notes...
  • Page 29 Standby Generator Sets Notes...
  • Page 35 INSTR HYPOT TEST (NOT SHOWN) SEE ENGINE EV ENGINE ADAPTER SEE ENGINE EV FLEXPLATE 0F5767B ASSY FLYWHEEL CPL W/40MM FAN B 0E5706 REAR BEARING CARRIER 390/DRCT 0F7874 ASSY BRUSH HOLDER 390/HSB 0G0587 GUARD REAR BEARING CARRIER 038150 WASHER FLAT #8 ZINC 023454...
  • Page 37 COMPONENTS INCLUDED IN 0G3364E 0F1823A ENCL HSB CONTROL PANEL 0F3078 COVER CONTROL PANEL 0F2606 HINGE CONTINUOUS H-PANEL 036261 RIVET POP .125 X .275 SS 0E7358 SCREW PPPH HI-LO #4-24 X 3/8 052777 WASHER FLAT M3 0G1303D ASSY PCB R-200 3600 RPM 0F1262 HOLDER, FUSE WICKMANN 178.6150 0F1263...
  • Page 39 0F9517 WELDMENT FRAME 2.4L C2 052860 NUT FLANGED HEX M12-1.75 052251 DAMPENER VIBRATION 40 BLUE 052257 SPACER .49 X .62 X 1.87 PWDR/ZNC 052252 DAMPENER VIBRATION 052259 WASHER FLAT M12 052891 SCREW HHC M12-1.75 X 80 G8.8 0536210410 ASSY WIRE 14.00" 042909 SCREW HHC M8-1.25 X 30 G8.8 047411...
  • Page 41 0F3408B BATTERY TRAY C1 CPL 0F3411 STRAP BATTERY RETAINMENT 025507 WASHER SHAKEPROOF EXT 7/16 STL 052212 SCREW HHC M10-1.25 X 25 G8.8 046526 WASHER LOCK M10 022131 WASHER FLAT 3/8-M10 ZINC 050331A BATTERY POST COVER RED + 050331 BATTERY POST COVER BLACK - 038805Y CABLE BATTERY BLACK #1 X 18.00 03880400AE...
  • Page 43 0E6586 GASKET BOSCH 32 & 40 0E0519A ADAPTER CARBURETOR W/PVC CONN 0C8127 ELEMENT AIR CLEANER 049815 SCREW HHC M5-0.8 X 16 G8.8 022127 NUT HEX 1/4-20 STEEL (1) 6 062974 STUD TH 1/4-20 X 4-1/2 G2 ZNC 0G0190 PLATE, AIR CLEANER TOP 2.4L 037561 NUT WING 1/4-20 NYLK (1) APPLY MEDIUM STRENGTH BLUE TREAD LOCKING FLUID TO THREADS ON...
  • Page 45 0G0408 ENGINE 2.4L MITSUBISHI 4G64 046526 WASHER LOCK M10 039414 SCREW HHC M8-1.25 X 35 G8.8 0G0149 SCREW SHC M14-1.5 X 35 G10.9 0E9868A ALTERNATOR DC W/OUT PULLEY (2) 6 0F3217 SPACER DC ALTERNATOR PULLEY 042574 ADAPTOR 1/8 NPTF TO 1/8 BSPT 0A8584 SWITCH OIL PRESSURE 10 PSI 2 POL (R-PANEL) 0F4612...
  • Page 47 0G68030ST03 WELDMENT RADIATOR SUPPORT C2 0F2862 SPRING TENSION CPL 0F2608 RADIATOR 598 X 568 X 49 CPL RH 0F2560 PULLEY V-BELT 4" FLANGED 0F5263 V-BELT 31/64" X 57-3/8" 022131 WASHER FLAT 3/8-M10 ZINC 046526 WASHER LOCK M10 0E2507 PROBE COOLANT LEVEL 3/8 NPTF (1) 5 059981 SCREW HHC M10-1.5 X 30 G10.9...
  • Page 51 0F9794 MUFFLER 7" X 9" X 18-1/2" 2" IN/OUT 0G0113 EXHAUST ELBOW 2 1/4 OD 2 1/2OD 0G1007 BRACKET MUFFLER 0F2830 MUFFLER BRACKET STIFFENER 0F2962 MUFFLER STRAP 080762 BOLT U 3/8-16 X 2.62 0E0170A EXHAUST BLANKET 988MM (C2) 0C2454 SCREW THF M6-1 X 16 N WA Z/JS 0G0776 PIPE EXHAUST G2 0G0007...
  • Page 67 C2 UNITS 0F9832 SHIELD CONN BOX C2 0F9832GGS0R SHIELD CONTROL STAND C2 0C2454 SCREW THF M6-1 X 16 N WA Z/JS C3 UNITS 0F9832B SHIELD CONTROL STAND C3 0F9832KGS0R SHIELD CONTROL STAND C3 0C2454 SCREW THF M6-1 X 16 N WA Z/JS C4 UNITS 0F9832A SHIELD CONTROL STAND C4...
  • Page 68 Catalog No: OMASPES035 ---045 ---1 Copyright 2007 CAC / BDP D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 10/07 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Replaces: NEW...

This manual is also suitable for:

2.4l 45kw

Table of Contents