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GarrettCom GT3071R User Manual

GarrettCom GT3071R User Manual

Turbocharger upgrade kit for the mitsubishi evo x

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Garrett Turbocharger Upgrade Kit for the Mitsubishi Evo X
Application:
2008+ Mitsubishi Lancer Evolution X
Parts List
Item
Description
1
Turbocharger (GT3071R or GT3076R)
2
Compressor inlet elbow
3
Oil inlet fitting (banjo bolt)
4
Oil drain line (with o-ring)
5
Water line
6
Oil inlet spacer
7
O-ring for inlet elbow
8
Oil drain bolt (M8 x 1.25, 8mm 12-pt head) 2
9
Oil drain gasket
10
Copper crush washer, M14
11
Copper crush washer, M12
12
Copper crush washer, M10
13
Actuator retaining ring
14
Bolt, turbine (stainless, M10 x 1.25 x 35)
15
Installation Instructions
IMPORTANT INFORMATION - PLEASE READ CAREFULLY
Document 737639-39 (Rev -)
Bill of Materials & Precautions
We recommend that this Garrett product be installed by a qualified automotive technician. If
you have any doubts as to your ability to install this product, consult with a local automotive
repair company. Please be sure to carefully read all of the attached instructions prior to
starting the installation process. If you have any questions about the enclosed parts or the
instructions, call the distributor that you purchased the kit from for clarification.
Prior to the Garrett product installation, be sure that the vehicle is parked on a level surface
and the engine is cool. Engine fluids and components can be extremely hot following normal
vehicle operation. Avoid direct contact of engine fluids or components with your skin which
may cause personal injury.
www.TurboByGarrett.com
Part Numbers: 788550-0001:
• Ratchet and metric sockets: 10, 12, 14, 17, 19, 22mm, 8mm 12-
Qty.
point
1
• Socket extensions, various sizes
1
• Universal joint ("wobbly") for socket extension
1
• Torque wrench (lb-ft or N-m)
• Combination wrenches: 10, 12, 14, 17, 19mm
1
• Pliers for hose clamps (needlenose or similar)
1
• Screwdrivers: flat blade and Phillips, various sizes
1
• Cutoff wheel or hacksaw for trimming steel heat shields & stud
1
• File or de-burring tool for steel heat shields & stud
• Ruler, scale or calipers (inch or metric)
1
• Floor jack and 2 jack stands rated for weight of vehicle, or
vehicle lift
4
3
• NOTE: Bolt and fastener sizes may be different from one
model year to the next depending on OE specifications.
2
Different tools than those listed above may be required.
1
Recommended Other Items
2
1
• Factory Service Manual & Owner's Manual
• Safety glasses
• Anti-seize compound
PLEASE INSURE THAT THE PART NUMBER THAT HAS BEEN
RECEIVED WAS THE INTENDED PART NUMBER BEFORE
BEGINNING INSTALLATION.
See Honeywell Turbo Technologies' return policy if the incorrect kit
has been ordered.
788550-0002:
Tools Needed
GT3071R
GT3076R
1

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Summary of Contents for GarrettCom GT3071R

  • Page 1 • Ratchet and metric sockets: 10, 12, 14, 17, 19, 22mm, 8mm 12- Item Description Qty. point Turbocharger (GT3071R or GT3076R) • Socket extensions, various sizes Compressor inlet elbow • Universal joint (“wobbly”) for socket extension Oil inlet fitting (banjo bolt) •...
  • Page 2 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X IMPORTANT INFORMATION - PLEASE READ CAREFULLY Return Policy Only unused and complete merchandise will be accepted for return subject to inspection and acceptance by Honeywell Turbo Technologies. No goods will be accepted without prior return authorization from Honeywell Turbo Technologies.
  • Page 3 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X IMPORTANT INFORMATION - PLEASE READ CAREFULLY Limitations on Warranty The Limited Warranty does not apply to any parts: (a) not used in accordance with Honeywell Turbo Technologies’ written instructions (b) for which no fault is found; (c) that have been modified in any manner not specifically approved by Honeywell Turbo Technologies;...
  • Page 4 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X IMPORTANT INFORMATION - PLEASE READ CAREFULLY OTHER PRECAUTIONS Observe all safety precautions and warnings contained in the installation instructions. Wear eye and ear protection and appropriate protective clothing. When working under or around the vehicle support it securely with jack stands.
  • Page 5: Installation Instructions

    Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions 2 steel heat shields and one steel stud will NOTE: need to be trimmed as part of this installation. See steps 35 & 48-50. TURBOCHARGER REMOVAL Uncover the vehicle’s battery, which is located in the trunk.
  • Page 6 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Remove the upper plastic engine cover by Fig. 4 pulling upwards until it pops off. See Fig. 4 Remove the compressor outlet elbow hoses complete with the adapter tube between them.
  • Page 7 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Remove the strut tower brace bar. There are 3 nuts on each side of the car securing it to the strut towers. These parts will be reused Fig.
  • Page 8 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Remove the vacuum / emission hose from OUTLET ELBOW CLAMP the black metal compressor outlet elbow and from the wastegate actuator. Tag this hose for easy identification upon reassembly, and secure the hose out of the way in the engine compartment.
  • Page 9: Water Line

    Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Find the hard steel water line that connects WATER LINE to the rear of the turbocharger’s center housing (facing firewall). Remove it, along with its banjo bolt, copper crush washers, and mounting bolt.
  • Page 10: Heat Shield

    Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions From underneath the vehicle, remove the black steel bracket that connects the turbine outlet elbow (downpipe) to the engine block. This part will be reused (2 bolts, 14mm Fig.
  • Page 11 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions From above the turbocharger, locate the SMALL SHIELD large heat shield that covers the downpipe. There is a small heat shield that shares one hole with the large shield and also has its own bolt.
  • Page 12 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Locate the turbocharger oil drain line. See FROM TURBO Fig. 22 (shown off of vehicle for clarity). It drains into the passenger side rear of engine RUBBER O-RING block, below oil feed banjo bolt.
  • Page 13 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Pull the turbocharger up and out of the engine compartment from the top side. It may be necessary to tilt the turbocharger on end and rotate it to allow removal. The space between the cowl/firewall and the valve cover is fairly tight but the turbocharger will fit.
  • Page 14 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Install the longer OE hard water line on the back of the turbocharger’s center housing. Use the OE banjo bolt and 2 new 14mm copper crush washers supplied with the kit. Leave the banjo bolt loose initially.
  • Page 15 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions IMPORTANT: Coat the supplied new oil drain o-ring with new motor oil and carefully install it on the end of the new oil drain line. Ensure that it is not twisted or crooked in the O-RING Fig.
  • Page 16 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Fig. 34 shows approximate orientation of oil inlet line on turbocharger. Do not tighten inlet bolt yet; oil line will need to be adjusted OIL INLET once turbocharger is installed on vehicle.) LINE Fig.
  • Page 17 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Install the lower end of the oil drain line into engine block. WARNING: make sure o-ring is liberally coated with oil. Take extreme care when pushing line into block. If the oil line is not aligned with the hole, the o-ring could be sheared on installation.
  • Page 18 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Tighten the oil inlet banjo bolt (which was not fully tightened in step 36). Tighten from above using box-ended wrench as shown in Fig. 41 .
  • Page 19 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Install the small and large heat shields onto the downpipe. The small heat shield shares its lower bolt hole with the large heat shield. Torque bolts to 17-21 lb-ft (21-29 Nm) (3 Fig’s.
  • Page 20 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Fig. The final trimmed heat shield is shown in . Once final trimming is complete, install shield and tighten the bolts to 6-8 lb-ft (72- 106 lb-in / 8-12 N-m) (3 bolts, 10mm Fig.
  • Page 21 Part Number: 788550-0001 or -0002 Garrett Turbocharger Upgrade Kit for Mitsubishi Evo X Installation Instructions Install the vacuum / boost hose to the black metal compressor outlet fitting using the OE clamp. Install the other end on the wastegate actuator using the OE clamp (2 Fig.

This manual is also suitable for:

Gt3076r