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OXO MVP8-15PGE Owner's Manual

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MVP8-15PGE
OM-224 789A
June 2005
Processes
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Description
Wire Feeder
File: MIG (GMAW)

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Summary of Contents for OXO MVP8-15PGE

  • Page 1 OM-224 789A June 2005 Processes MIG (GMAW) Welding Flux Cored (FCAW) Welding Description Wire Feeder MVP8-15PGE File: MIG (GMAW)

  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING ........1-1.

  • Page 3: Section 1 − Safety Precautions - Read Before Using

    SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _2/05 Y Warning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
  • Page 4 ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. D Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays D Always ventilate confined spaces or use that can burn eyes and skin.

  • Page 5: Additional Symbols For Installation, Operation, And Maintenance

    1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. D Do not install or place unit on, over, or near D Keep away from moving parts such as fans. combustible surfaces. D Keep all doors, panels, covers, and guards D Do not install unit near flammables.

  • Page 6: Principal Safety Standards

    1-5. Principal Safety Standards Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada (phone: from Global Engineering Documents (phone: 1-877-413-5184, website: 800−463−6727 or in Toronto 416−747−4044, website: www.csa−in- www.global.ihs.com). ternational.org). Practice For Occupational And Educational Eye And Face Protection, Recommended Safe Practices for the Preparation for Welding and Cut- ANSI Standard Z87.1, from American National Standards Institute, 11 ting of Containers and Piping, American Welding Society Standard...

  • Page 7: Section 2 − Consignes De Sécurité − Lire Avant Utilisation

    SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION som _3/05 Y Avertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes. 2-1. Symboles utilisés Symbole graphique d’avertissement ! Attention ! Cette pro- cédure comporte des risques possibles ! Les dangers éven- tuels sont représentés par les symboles graphiques joints.
  • Page 8 LES RAYONS D’ARC peuvent entraî- ACCUMULATIONS ner des brûlures aux yeux et à la peau. risquent de provoquer des blessures ou même la mort. Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses D Fermer l’alimentation du gaz protecteur en cas (ultraviolets et infrarouges) susceptibles de provo- de non-utilisation.

  • Page 9: Dangers Supplémentaires En Relation Avec L'installation, Le Fonctionnement Et La Maintenance

    2-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU D’EXPLO- DES ORGANES MOBILES peuvent SION. provoquer des blessures. D Ne pas placer l’appareil sur, au-dessus ou D S’abstenir de toucher des organes mobiles tels à...

  • Page 10: Principales Normes De Sécurité

    2-5. Principales normes de sécurité Safety in Welding, Cutting, and Allied Processes, ANSI Standard Z49.1, Boulevard, Rexdale, Ontario, Canada M9W 1R3 (téléphone : de Global Engineering Documents (téléphone : 1-877-413-5184, site In- 800-463-6727 ou à Toronto 416-747-4044, site Internet ternet : www.global.ihs.com). www.csa-international.org).

  • Page 11: Section 3 − Installation

    (0.8−2.0 mm) Wire Max. Spool Size Overall Dimensions Speed Weight Recommendation H: 10-1/2 in (267 mm) 8 in OXO APX30 (203 mm) 50−750 IPM W: 8-7/8 in 34.5 lb 14 lb (1.3−19.1 m/min) (225 mm) (15.7 kg) OXO APX40 D: 14-3/4 in (6.4 kg)

  • Page 12: Installing And Aligning Wire Guide And Drive Rolls

    3-2. Installing And Aligning Wire Guide And Drive Rolls Installing Wire Guide And Drive Rolls: Drive Roll Nut Drive Roll Carrier Turn nut one click until lobes of nut line up with lobes of drive roll carrier. Drive Roll Slide drive roll onto drive roll carrier. Turn nut one click.

  • Page 13: Connecting Welding Gun

    3-3. Connecting Welding Gun Gun Securing Receptacle Gun Block Outer Ring Insert gun end into receptacle and tighten outer ring. Gun Trigger Plug Gun Trigger Plug Adapter Trigger Receptacle Internal Side View Front View 804 227-A 3-4. Connecting Shielding Gas Gas Hose With 5/8-18 Right-hand Thread Fittings (Customer Supplied)

  • Page 14: Connecting Weld Cable

    3-5. Connecting Weld Cable User-Supplied Weld Cable Rear View Follow wire manufacturer’s recom- mendations for weld cable polarity. User-Supplied Female Connector User-Supplied Male Connector Weld Cable From Wire Feeder 804 229-A 3-6. Installing And Threading Welding Wire Installing Wire And Adjusting Hub Tension: Hub Nut Hub Brake Adjusting Knob...

  • Page 15: Section 4 − Operation

    SECTION 4 − OPERATION 4-1. Controls − Front Panel JOG/Gas Switch Use JOG position to momentarily feed welding wire at speed set on Wire Speed control without energiz- ing welding circuit or shielding gas valve. Use Gas position to momen- tarily purge gas line without energiz- ing weld wire.

  • Page 16: Controls − Rear Panel

    4-2. Controls − Rear Panel Power Control Switch Post-Flow Gas Control Use control to adjust post-arc gas flow time. Factory preset time is 0 to 5 seconds. See Section 4-3 to change post-flow time. Pre-Flow Gas Control Rear Control Panel Use control to adjust pre-arc gas flow time.

  • Page 17: Changing Pre-Flow, Post-Flow, And Burnback Times

    4-3. Changing Pre-Flow, Post-Flow, And Burnback Times Remove right side cover. Timer Board Dip Switch Timer Board Pots Timer DIP switch is shown with factory settings. Setting Timer Board DIP Switch Position 1 On position enables the Burnback timer. Position 2 On position allows Burnback to be set using rear panel control.

  • Page 18: Section 5 − Maintenance & Troubleshooting

    SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power Maintain more often before maintaining. during severe conditions. 3 Months Replace Damaged Or Replace Damaged Unreadable Gas Hose Labels Repair Or Replace Cracked Cables And Cords 6 Months Clean Blow Out Or Drive...

  • Page 19: Troubleshooting

    5-3. Troubleshooting Trouble Remedy Wire does not feed, unit completely inop- Turn Power switch On. erative. Check 9−pin plug PLG2 connections. Check input power. Wire does not feed. Check 10 Amp circuit breaker. (see Section 5-2). Check gun trigger connection at wire feeder. Check gun trigger leads and trigger switch. See gun Owner’s Manual.

  • Page 20: Section 6 − Electrical Diagram

    SECTION 6 − ELECTRICAL DIAGRAM 224 788-A Figure 6-1. Circuit Diagram For Wire Feeder OM-224 789 Page 18...
  • Page 21 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual. OM-224 789 Page 19...

  • Page 22: Section 7 − Parts List

    SECTION 7 − PARTS LIST Hardware is common and not available unless listed. Parts not shown are listed at end of Parts List. Transformer/Relay Mounting Figure 7-1. Complete Assembly OM-224 789 Page 20...
  • Page 23 87 97 Rear Control Panel Reverse Angle 804 232-A OM-224 789 Page 21...
  • Page 24 222 265 Adapter, Gun Quick Oxo .........
  • Page 25 Item Dia. Part Mkgs. Description Quantity Figure 7-1. Complete Assembly (Continued) ....222 269 Cable Assy, Weld 32 In ......... . .
  • Page 26 174 868 Label, Oxo 5in. Dia..........

  • Page 27: Warranty

    Warranty Effective January 1, 2005 (Equipment with a serial number preface of “LE” or newer) This limited warranty supersedes all previous manufacturers Limited Warranty shall not apply to: warranties and is exclusive with no other guarantees or warranties expressed or implied. Consumable components;...
  • Page 28 Owner’s Record Please complete and retain with your personal records. Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.) Distributor Address City State Resources Available Always provide Model Name and Serial/Style Number. Contact your Distributor for: Welding Supplies and Consumables Options and Accessories Personal Safety Equipment...

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