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Kuhn Rikon 3100 Series Operator's Instruction Manual

Reel auggie and commercial reel mixers
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Commer
Commer
Commer cial R
Commer
Commer
Operator's Instruction Manual
Read this manual before operating the Reel Auggie or Commercial Reel Mixers.
Failure to follow instructions and safety precautions in this manual and in the
safety decals could result in severe injury or death.
Corporate Headquarters 1501 West Seventh Avenue
Brodhead, WI 53520 Tel (608) 897-2131 Fax (608) 897-2561
Reel Auggie
Reel Auggie
Reel Auggie
Reel Auggie
Reel Auggie
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Mix
Mix
Mix er
Mix
Mix
3 3 3 3 3 1 1 1 1 1 00 Ser
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StationaryType
Catalog #006046 01/05/07 supersedes 05/12/05
KUHN KNIGHT INC.
www.kuhnknight.com
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Table of Contents
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Summary of Contents for Kuhn Rikon 3100 Series

  • Page 1 Reel Auggie Reel Auggie Reel Auggie Reel Auggie Reel Auggie Commer Commer cial R cial R Commer cial R cial R eel Commer Commer cial R er s s s s s Mix er 3 3 3 3 3 1 1 1 1 1 00 Ser 00 Ser 00 Ser 00 Ser ies...

  • Page 2: Table Of Contents

    3100ST 006046 010507 TABLE OF CONTENTS Introduction ........................3 Using this Manual ...................... 3 Safety ........................... 4 Understanding Safety Words and Symbols .............. 4 Read the Operator’s Manual ..................4 Follow Safety Instructions and Precautions .............. 4 Operating Safety Precautions ..................5 Safety Decals ......................

  • Page 3: Introduction

    3100ST 006046 010507 INTRODUCTION THANK YOU for purchasing a Kuhn Knight Reel Auggie or Commercial Reel. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is simple to maintain. If you have suggestions for any of our products, please let us know.

  • Page 4: Safety

    3100ST 006046 010507 SAFETY UNDERSTANDING SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety. Read and understand all pages in this manual that bear this safety symbol and . . . TAKE TIME TO BE CAREFUL! Each safety decal utilizes one of the signal words defined below and the color associated with each word.

  • Page 5: Operating Safety Precautions

    3100ST 006046 010507 SAFETY OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed: BE SURE ALL SAFETY SHIELDS are in place before operating, including driveline shields.

  • Page 6: Safety Decals

    3100ST 006046 010507 SAFETY SAFETY DECALS Safety decals are placed on this unit for the protection of the operator or any person working on or standing nearby the unit. Everyone who operates or maintains the mixer must first read this manual and understand the meaning of all safety decals.

  • Page 7: Kuhn Knight, Inc

    3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure A WARNING, To prevent serious injury Part Number 70170849 2 Required: 3115 & 3120 MODELS 2 Required: 3125 &...

  • Page 8: Safety

    3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure D WARNING, To prevent serious injury or death SHIELDS ARE IN PLACE Part Number 70171913 1 Required ALL MODELS Figure E...

  • Page 9: Kuhn Knight, Inc

    3100ST 006046 010507 SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure G DANGER, ROTATING AUGER HAZARD Part Number 70171947 4 Required ALL MODELS Figure H WARNING, Rotating drivelines and components Part Number 70175519...

  • Page 10: Safety Decal Placement

    3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0028 AND BEFORE Shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc.

  • Page 11: Model 3115 S/N A0029 And After

    3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0029 AND AFTER Shields removed for illustrative purposes Kuhn Knight, Inc. Back to Table of Contents 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632...

  • Page 12: Model 3120

    3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODEL 3120 Shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc.

  • Page 13: Models 3125 And 3130

    3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3125 AND 3130 Shields removed for illustrative purposes Kuhn Knight, Inc. Back to Table of Contents 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632...
  • Page 14 3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3136 & 3142 Shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc.

  • Page 15: Models 3150, 3160, 3170 And 3195

    3100ST 006046 010507 SAFETY SAFETY DECAL PLACEMENT MODELS 3150, 3160, 3170 AND 3195 Shields removed for illustrative purposes Kuhn Knight, Inc. Back to Table of Contents 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632...

  • Page 16: Mixer Setup

    3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives.

  • Page 17: Mixer Setup

    3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives.

  • Page 18: Mixer Setup

    3100ST 006046 010507 MIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER. To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives.

  • Page 19: Mixer Operation

    3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. GENERAL The Reel Auggie and Commercial Reel Mixer were designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer.

  • Page 20: Limitations

    3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. LIMITATIONS Do not load hay without other dry commodities in the mixer first to act as a carrier or “lubricant”. Do not overload hay content.

  • Page 21: Material That Can Be Loaded Directly Into The Mixer

    3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER Many different kinds of materials can be mixed with the Reel Auggie or Commercial Reel Mixer, but each type has its own unique characteristics.

  • Page 22: Loading And Mixing

    3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. LOADING AND MIXING Prior to loading, check mixer for foreign objects and be sure door is fully closed. 1) LOAD COMMODITIES Adding ingredients like corn, soybean meal, cottonseed, etc.

  • Page 23: Fill Level

    3100ST 006046 010507 MIXER OPERATION Always refer to OPERATING SAFETY PRECAUTIONS and SAFETY DECALS in SAFETY section of this manual before operating this mixer. FILL LEVEL Do not overload mixer! Overloading causes excessive horsepower requirements, increased strain on mixer driveline and poor mixer performance.

  • Page 24: Options

    3100ST 006046 010507 OPTIONS All Options are available as original equipment or field installation. DOOR FLOW CONTROL PLATES Longer feedstuffs will unload smoother and more evenly through a “tall and narrow” opening versus a “short and wide” opening. Flow control plates have been developed, which allow the operator to use a smaller or existing conveyor to carry feed from the mixer while keeping the discharge flow of feed (especially long stem hay/haylage mix) even and smooth.

  • Page 25: Inspections And Adjustments

    3100ST 006046 010507 INSPECTIONS AND ADJUSTMENTS Always stop mixer and lock out the power before servicing, repairing or cleaning the machine. If work must be done inside the mixer, put a protective cover over the auger knives to avoid injury. The hopper floor and fighting may be slippery.

  • Page 26: Electronic Scales

    3100ST 006046 010507 INSPECTION AND ADJUSTMENTS IMPORTANT! Read before operating mixer. It is the responsibility of the owner to make sure the mixer is set up properly. The following recommendations should be helpful. ELECTRONIC SCALES Scale Indicator: Refer to the electronic scale operator’s manual for adjustment information. The operator’s manual for the Electronic Scales should be kept with this manual.

  • Page 27: Hay Maxx System Adjustments

    3100ST 006046 010507 INSPECTION AND ADJUSTMENTS IMPORTANT! Read before operating mixer. It is the responsibility of the owner to make sure the mixer is set up properly. The following recommendations should be helpful. HAY MAXX SYSTEM ADJUSTMENTS To avoid personal injury: The hopper floor may be slippery and the reel and augers can spin unexpectedly when stepped on.

  • Page 28: Lubrication

    3100ST 006046 010507 LUBRICATION ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE SERVICING, REPAIRING OR CLEANING. USE SAFE SHOP PROCEDURES AND EXERCISE CAUTION WHEN WORKING ON THIS MIXER! It is extremely important that the following lubrication guide be followed: For lubricating bearings, use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately.
  • Page 29 3100ST 006046 010507 LUBRICATION LUBRICATION LOCATIONS 3120 * * * shields removed for illustrative purposes Kuhn Knight, Inc. Back to Table of Contents 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632...

  • Page 30: 3125 And 3130

    3100ST 006046 010507 LUBRICATION LUBRICATION LOCATIONS 3125 AND 3130 * * * shields removed for illustrative purposes Back to Table of Contents © Copyright 2004 Kuhn Knight, Inc.

  • Page 31: And 3195

    3100ST 006046 010507 LUBRICATION LUBRICATION LOCATIONS 3136, 3142, 3150, 3160, 3170 AND 3195 * * * shields removed for illustrative purposes Kuhn Knight, Inc. Back to Table of Contents 1501 West 7th Ave., Brodhead, WI 53520 701 Cherry Ave., Greeley, CO 80632...

  • Page 32: Trouble Shooting

    3100ST 006046 010507 TROUBLE SHOOTING This section is a condensed chart to help you if unsatisfactory operation occurs. To use this chart : 1) Identify the “PROBLEM” (in bold) that best applies to you situation. 2) Find the “CAUSE” that seems most likely. 3) Perform the recommended “SOLUTION”.
  • Page 33 3100ST 006046 010507 TROUBLE SHOOTING PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN CAUSE SOLUTION SHEAR BOLT ON PTO DRIVELINE HAS SHEARED Replace with the same grade and size shear bolt. Do not use any bolt other than the grade specified in the MIXER SETUP, DRIVELINE SHEAR BOLTS section.
  • Page 34 3100ST 006046 010507 TROUBLE SHOOTING PROBLEM: OIL LEAKING AROUND THE EDGES OF THE OIL BATH CAUSE SOLUTION INSPECT SHIELD FOR LOOSENESS Check for foreign material between the foam gasket and shield. Carefully tighten wing nuts or adjust locking fasteners that hold shield in place;...

  • Page 35: Specifications 3115 To 3142

    SPECIFICATIONS 3115 TO 3142 MODEL - STATIONARY 3115 3120 3125 3130 3136 3142 DIMENSIONS (INCHES) A - Overall Length - with motor mount B - Overall Height - with rails and scales C - Overall Width - with magnet tray D - Height of Discharge - with rails and scales E - Motor Mount to Center of Discharge Door F - Overall Width Top Opening...

  • Page 36: Specifications 3150 To 3195

    SPECIFICATIONS 3150 TO 3195 MODEL - STATIONARY 3150 3160 3170 3195 DIMENSIONS (INCHES) A - Overall Length - with motor mount B - Overall Height - with rails and scales C - Overall Width - with magnet tray D - Height of Discharge - with rails and scales E - Motor Mount to Center of Discharge Door F - Overall Width Top Opening G - Overall Length Top Opening...

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