Crossfire CF-2100 SERIES Installation Manual

Cf-2100 series

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The Ultimate in Radiant Heating Systems

CF-2100 SERIES

FIREPLACES

INSTALLATION MANUAL

October, 2005

Crossfire Fireplaces

249 Bridge Street West, P.O. Box 121

Campbellford, Ontario, Canada K0L 1L0

Tel: 1-800-865-8784 Fax: 705-653-0128

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Summary of Contents for Crossfire CF-2100 SERIES

Page 1 The Ultimate in Radiant Heating Systems CF-2100 SERIES FIREPLACES INSTALLATION MANUAL October, 2005 Crossfire Fireplaces 249 Bridge Street West, P.O. Box 121 Campbellford, Ontario, Canada K0L 1L0 Tel: 1-800-865-8784 Fax: 705-653-0128...
Page 2 Crossfire Installation Manual Final Look The Crossfire you purchased will be one of 4 options. Upon completion of the assembly of the core, it should look like one of the diagrams below: CF-2100-BO CF-2100 (our most popular fireplace) (no bake over)
Page 3 In order to do so, the Crossfire requires a footing 12”deep with !” reinforcing steel to be placed on a 12” x 12” grid located 4” up from the bottom.
Page 4 Provision should be made for an ash cleanout door and for a 6” outside air inlet duct. Concrete Pad A concrete pad needs to be constructed on top of the concrete walls to build the Crossfire on. The size of the pad is determined based on the options you have chosen; location of the chimney and See-Through or not.
Page 5 Crossfire Installation Manual The following diagrams illustrate the dimensions of the concrete pads and the location of the air intake/ash dump. Please note the additional 16” hearth requirements if you have chosen the See-Through option. (Measurements are in inches.) Chimney on the left.
Page 6 Crossfire Installation Manual Chimneys on both sides Chimney at the back. (Note: The See-Through option does not allow for a chimney at the back) Revised Oct 2005 page 6...
Page 7 Crossfire Installation Manual Double chimney, double hearth, See-Through option. Revised Oct 2005 page 7...
Page 8 Please note that the core pieces are manufactured with a slight taper. When installing the core, these tapers should be ignored. Keep the Crossfire level and plumb and do not compensate for the tapers in the refractory core blocks. See the diagram below.
Page 9 Crossfire Installation Manual Step 1 – Leveling Pad Locate Part 1. Spread a thin layer of refractory cement on the bottom of Part 1. Use the fresh air intake/ash dump hole as your reference point and install Part 1 onto the concrete pad.
Page 10 Step 4 & 5 – Install the chimney connection blocks. If you are installing your Crossfire with the Chimney to the left or the right or both, you will need to modify the installation of Parts 4 & 5. These parts are interchangeable. Note that the diagram shows the chimney to the left.
Page 11 Crossfire Installation Manual Revised Oct 2005 page 11...
Page 12 Crossfire Installation Manual Installation of the Damper This diagram shows the installation of the damper for right side chimney. The installation is the same for a left hand chimney. Installation of a Rear Damper The following diagram shows the installation of the rear chimney option.
Page 13 Crossfire Installation Manual NOTE: THE DAMPERS ARE NOT SHOWN IN THE FOLLOWING STEPS Step 6 - Install air intake block Locate Part 6. Spread refractory cement on the bottom of the part and install on top of the leveling pad, using the leveling pad and the air intake as a guide.
Page 14 Locate Part 8. Apply refractory cement to bottom and sides of the Part where it will contact with the other pieces and install. Step 9 – Complete the installation of the Crossfire core. The next steps are straight forward. Locate the core pieces (which are numbered) and install them in order.
Page 15 Crossfire Installation Manual Revised Oct 2005 page 15...
Page 16 Crossfire Installation Manual Revised Oct 2005 page 16...
Page 17 Crossfire Installation Manual Revised Oct 2005 page 17...
Page 18 Crossfire Installation Manual Installation of the Bake Oven Revised Oct 2005 page 18...
Page 19 Crossfire Installation Manual Installation of the Cardboard Spacer Your Crossfire was supplied with cardboard pieces. This cardboard is intended to be wrapped completely around the core. The cardboard is used as an expansion gasket between the core and the mortar since the core will expand faster than the exterior facing material.
Page 20 Crossfire Installation Manual Bake Oven Installation If you chose the bake oven option, it is now time to install it. As with the other pieces, apply a thin layer of refractory cement to the bottom of the bake oven and place it, centered, on top of the lid.
Page 21 Crossfire Installation Manual Installation of Ceramic Wool If you chose the bake oven option, the ceramic wool is installed over the bake oven and the exposed areas of the lid. If you did not select the bake oven option, the ceramic wool should be installed over the lid and turned up the inside of the facing material.
Page 22 Crossfire Installation Manual Installation of the Fire Door The main fire door comes equipped with mounting hardware. Install in the hole provided and secure with the mounting hardware on the door to clamp the door frame to the refractory core. The diagram below is a side view of through the door and shows the operation of the fire door and air wash system.

This manual is also suitable for:

Cf-2100-bo Cf-2100-bo-st Cf-2100-st