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Poulan Pro PR18542STB Owner's Manual
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Poulan Pro PR18542STB Owner's Manual

Poulan Pro PR18542STB Owner's Manual

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IMPORTANT
MANUAL
Do Not Throw Away
Poulan
OWNER'S
MANUAL
MODEL:
PR18542STB
LAWN TRA CTOR
WARNING:
Read the Owner's
Manual and follow
all Warnings
and Safety Instructions.
Failure
to do so can result in serious
injury.
Always
Wear Eye Protection
During
Operation
279911 PR18542STB
174809
5.11.00 TR
Printed in U.S.A.

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Summary of Contents for Poulan Pro PR18542STB

  • Page 1 WARNING: MODEL: Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious PR18542STB injury. LAWN TRA CTOR Always Wear Eye Protection During Operation 174809 5.11.00 TR Printed in U.S.A. 279911 PR18542STB...
  • Page 2 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERALOPERATION DO NOT: •...
  • Page 3 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area. Look for this symbol to point out important Never carry passengers or children even with the safety precautions.

  • Page 4: Safety Rules

    = RODUCT SPECIFICATIONS CONGRATULATIONS on yourpurchase of a new tractor. It has been designed, engineered and manufactured to give GASOLINE CAPACITY 2.00 GALLONS you the best possible dependability and performance. AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest authorized service OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F) center/department.
  • Page 5 UNASSEMBLED HARDWARE Steering Wheel Seat Steering Extension Shaft (1) Shoulder Bolt 5/16-18 © (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Hex Bolt 3/8-16 x 1 Steering Wheel Insert (1) Knob (1) Lock washer Slope Sheet Keys (2) Keys Locknut (1) Large 5/16-18...
  • Page 6 ASSEMBLY Your newtractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

  • Page 7: Assembly

    ASSEMBLY TO ROLL TRACTOR OFF SKID (See Opera- tion section, page 10, for location function of controls) Press liftlever plunger and raise attachment lift lever to LABEL its highest position. BATTERY Release parking brake by depressing clutch/brake pedal. • Place gearshift lever in neutral (N) position, Roll tractor forward off skid.

  • Page 8: Product Specifications

    ASSEMBLY IMPORTANT: SHIPPING PURPOSES, CHECK TIRE PRESSURE MULCHER PLATE PREATTACHED YOUR The tires on your tractor were overinflated at the factory for MOWER. THE MULCHER PLATE MUST ONLY BE USED shipping purposes. Correct tire pressure is important for WITH THE MULCHING BLADES THAT CAME...
  • Page 9 OPERATION These symbols may appear on your tractor or in literatu re supplied with the product. Learn and understand their meaning. BA'I-I'E RY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEOFF O,,PRESSORE L,GHTSON OV_,_MP I FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT...

  • Page 10: Operation

    OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controlsand adjustments. Save this manual for future reference. IGNITION SWITCH LIGHT ATTACHMENT CLUTCH LEVER...
  • Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over s pectacles or sta nda rd safety glasses.
  • Page 12 OPERATION If slowing is necessary, move throttle control lever to • Adjust gauge wheels with tractor on a fiat level surface. • slower position. • Adjust mower to desired cutting height (See "TO AD- If stopping is absolutely necessary, push clutch/brake JUST MOWER CUI-FING HEIGHT"...
  • Page 13 OPERATION season. See Storage Instructions for additional information. When mowing large areas, startbyturningtothe dght so Never use engine or carburetor cleaner products in the fuel that clippings will discharge away from shrubs, fences, tank or permanent damage may occur. driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig.

  • Page 14: Operation

    CUSTOMER RESPONSIBILITIES MAINTENANCE SCHEDULE _/,o_/_ _/_o_/ F,L ,NOAT S As You COMPLETE REGULAR SERVICE f_._.7 ¢ _/'_-'._F_y_,._-_.._SERVICE DATES Check Operator Presence and Interlock Systems Check for Loose Fasteners 1#17 Lubrication Chart Check Battery Level Sharpen/Replace Mower Blades Clean Battery and Terminals I_ # Check Transaxle Cooling Adjust Blade Belt(s) Tension...
  • Page 15 CUSTOMER RESPONSIBILITIES TRACTOR MANDREL TRAILING ASSEMBLY EDGE UP BLADE Always observe safety rules when performing any mainte- nance. BRAKE OPERATION HOLE If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. FLAT WASHER,_ (See'TO ADJUST BRAKE"_ in the Service and Adjustments LOCK WASHER...
  • Page 16 CUSTOMER RESPONSIBILITIES TO CLEAN BA'I-FERY AND TERMINALS • After oil has drained completely, replace oil drain plug and tighten securely. Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Refill engine with oil through oil fill dipstick tube. Pour slowly.
  • Page 17 CUSTOMER RESPONSIBILITIES IMPORTANT: PETROLEUM SOLVENTS, SUCH MUFFLER KEROSENE, ARE NOT TO BE USED TO CLEAN CARTRIDGE. THEY MAY CAUSE DETERIORATION Inspect and replace corroded mufflerand spark arrester (if THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT equipped) as it could create a fire hazard and/or damage. USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
  • Page 18 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift lever in neutral (N) position. Depress clutch/brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position. Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped. •...
  • Page 19 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. Adjust the mower while tractor is parked on level ground or THE FOLLOWING FRONT-TO-BACK ADJUSTMENT driveway. Make sure tires are properly inflated(See"PROD- NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS UCT SPECIFICATIONS"...
  • Page 20 SERVICE AND ADJUSTMENTS TO REPLACE MOTION DRIVE BELT REPLACE MOWER BLADE DRIVE BELT (See Fig. 22) (See Fig. 20) The mower blade drive belt may be replaced without tools. Parkthe tractor on level surface. Engage parking brake. For assistance, there is a belt instaUation guide decal on bottom Park the tractor on level surface.
  • Page 21 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BA'I-rERY TO ADJUST STEERING WHEEL ALIGNMENT (See Fig. 25) If steering wheel crossbars are not horizontal (left to right) when wheels are positionedstraight forward, remove steer- CAUTION: Lead-acid batteries generate ing wheel and reassemble per instructionsin the Assembly explosive gases.
  • Page 22 SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Figs. 26 and 27 KEPS CAUTION: Do not short battery termi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.
  • Page 23 SERVICE AND ADJUSTMENTS ENGINE TO ADJUST THROTTLE CONTROL CABLE (See Fig. 29) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...

  • Page 24: Storage

    STORAGE ENGINE Immediately prepare your tractorfor storage atthe end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM where fumes may reach an open flame PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL...
  • Page 25 TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Will not start Out of fuel. Fill fuel tank. Engine not =CHOKED" propedy. Sos "TO START ENGINE" in Operation sec_on. Walt several minutes before attempting to start. Engine flooded. Bad spark plug. Replace spark plug. Dirty air filter.

  • Page 26: Troubleshooting

    TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections. If not when operator leaves corrected, contact an authorized service center/ seat with attachment department. clutch engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 27 TRACTOR - - MODEL NUMBER PR18542STB SCHEMATIC BATTERY STARTER BLACK WHIT E CLUTCH / BRAKE (PEDAL UP) IGNITION SWITCH BLACK BLACK METER HOUR SPARK (OPTIONAL) IGNITION PLUG BLACK UNIT (2 PLUGS ON :_EL, TWIN CYL. ENGINES) LINE BLUE CHARGING SYSTEM...
  • Page 28 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB ELECTRICAL...

  • Page 29: Repair Parts

    REPAIR PARTS - - MODEL NUMBER PR18542STB TRACTOR ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 156417 Case Battery Mech Hinge 153664 Switch Interlock Push-in 166181 Harness Socket Light 4152J Bulb, Light # 1156 4799J Cable Battery...
  • Page 30 REPAIR PARTS TRACTOR MODEL NUMBER PR18542STB CHASSIS AND ENCLOSURES 31 _ .208...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB CHASSIS ENCLOSURES PART DESCRIPTION Chassis 16983O 169061 Dmwbar 17060612 Screw 3/8-16x.75 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16x 1 155927 Panel Dash Lh 145660 ClipTinnerman 172108 Panel Dash Rh...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB DRIVE...
  • Page 33 REPAIR PARTS TRACTOR - - MOOEL NUMBER PR18542STB DRIVE PART PART DESCRIPTION DESCRIPTION Cover Pedal BIk Round Transaxle Peerless (206-545C) 8883R (Order parts from transaxle 140186 Engine Pulley LT/YT Bolt Hex manufacturer) 71170764 146682 Spring Return Brake T/a Zinc 10040700...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB STEERING ASSEMBLY I_!:i...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel Steering 165854 Axle Asm Stmp Dropped STLT 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing RaceThrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga...
  • Page 36 REPAIR PARTS TRACTOR -- MODEL NUMBER PR18542STB SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 121246X 171683 Seat Bracket Mounting Switch 121248X 14O551 Bracket Pivot Seat 8 720 Bushing Snap BIk Nyl 50 Id 72050412 71110616 Bolt Fin Hex 3/8-16 Unc X 1...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB DECALS PART PART DESCRIPTION DESCRIPTION Decal V-Belt Schematic 156369 DecalOper 160396 172742 Decal Fender Side 172737 Decal Hood Rh 172738 Decal Hood LH 173587 Decal Fender Reflector RH Decal Fender Reflector LH...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB ENGINE OPTIONAL EQUIPMENT Spark Arrester...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB ENGINE PART DESCRIPTION 148875 Control, Throttle 17720410 Screw Hex Thd Cut 1/4-20 x 5/8 Engine Bdggs Model 407777 (Order Parts From Engine Manufacturer) 149723 Muffler, Asm. Twin Lo-Tone 16O589 Pipe Exhaust Intek 20 RH...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB MOWER DECK _=-"" _ X_.,S'_v 153 1_ ,_45 103 105 52 5_ !147 142 >21 ' 23 119'...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892X421 V-Belt, 42" Mower Mower Deck Assembly, 42" 144959 72140506 Bolt 74760616 Bolt Fin Hex 3/8-16 Unc x 1 Bracket Asm. Nosemller LH 138017 Bracket Asm Fr. Sway Bar 3/42...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB MOWER LIFT 25 24 .i'_ 161718...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER PR18542STB MOWER LIFT PART DESCRIPTION 15946O Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf 105767X Pin Groove I 500 Zinc 12000002 E Ring #5133-82 19211621 Washer 21/32 X 1 X 21 Ga...
  • Page 44 NOTES...
  • Page 45 LIMITED WARRANTY The Manufacturer warrants to the originalconsumer pumhaser that this productas manufacturedis free from defects in materials and workmanship.For a periodof two (2) years from date of purchaseby the originalconsumerpumhaser,we will repair or replace, at our option, withoutcharge for parts or labor incurred in replacingparts, any part which we find to be defeetivedue to materialsor workmanship.

  • Page 46: Warranty

    CUMSE" WARRANTY CUMSE" Issued January 1980 Revised January 1991 LIMITED WARRANTIES NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. ProductsWarranted Peerless Gear and Machine Division of Tecumseh Products Company (=Tecumseh"), subject to the limitations contained below, will,at its option, repair or replace, without charge for pads or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part ofthe Power Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or byTecumseh's factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL...
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHTING _" -.. CUT GUIDE TH_'s SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15° MAX. greater than 15°), never across the face. Make turns gradu- Operate your Tractor up and down the face of slopes (not ally to prevent tipping or loss of control, Exercise extreme caution when changing direction on slopes.
  • Page 48 PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. FOR SERVICE OR REPLACEMENT PARTS: Consult your...