Waterford E61 Owners & Installation Manual

Emerald gas insert zero clearance kit

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WATERFORD

www.waterfordstoves.com

Owners &

Installation

Tested by:

EMERALD GAS INSERT

ZERO CLEARANCE KIT

KIT # 270-900

PLEASE KEEP THESE INSTRUCTIONS FOR

FUTURE REFERENCE

WARNING:

Improper installation, adjustment,

alteration, service or maintenance

can cause injury or property dam-

age. Refer to this manual. For assist-

ance or additional information con-

sult an authorized installer, service

agency or the gas supplier.

FOR YOUR SAFETY

Do not store or use gasoline or other

flammable vapours and liquids in

the vicinity of this or any other appli-

ance.

Installation and service must be per-

formed by an authorized installer,

service agency or the gas supplier.

FPI Fireplace Products International Ltd. 6988 Venture St., Delta, B.C. Canada, V4G 1H4

908-270

FOR YOUR SAFETY

What to do if you smell gas:

! ! ! ! ! Do not try to light any

appliance

! ! ! ! ! Do not touch any electri-

cal switch: do not use

any phone in your build-

ing.

! ! ! ! ! Immediately call your

gas supplier from a

neighbour's phone. Fol-

low the gas supplier's

instructions.

! ! ! ! ! If you cannot reach your

gas supplier, call the fire

department.

01/15/04

Table of Contents

Summary of Contents for Waterford E61

Page 1 EMERALD GAS INSERT ZERO CLEARANCE KIT KIT # 270-900 WATERFORD www.waterfordstoves.com Owners & Installation PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WARNING: FOR YOUR SAFETY Improper installation, adjustment, What to do if you smell gas: alteration, service or maintenance ! ! ! ! ! Do not try to light any can cause injury or property dam- age.
Page 2: Table Of Contents
TABLE OF CONTENTS General Information ........... 3 Zero Clearance Kit Specifications ......3 Listings and Code Approvals ........3 Clearances to Combustibles ........4 Safety Decal ............. 5 Framing ..............6 Zero Clearance Kit Assembly ........6 Assemble the Cabinet ........7 Attach Cabinet to Framing ........
Page 3: General Information
GENERAL INFORMATION Using Kit# 270-900 you can convert the Emerald Gas Insert into a highly efficient heat producing Zero Clearance Fireplace. This kit consists of factory built parts that require minimal assembly to form the Zero Clearance enclosure for the Emerald Gas Insert.
Page 4: Clearances To Combustibles
INSTALLATION CLEARANCES TO COMBUSTIBLES The clearances for the Zero Clearance Kit are 0" to combustibles (back, side and floor) but when planning your installation review the clearances required for the Insert (see below) after it is installed in the Zero Clearance Kit. Warning: Combustible facing materials must not extend inside the 1/2"...
Page 5: Safety Label
SAFETY LABEL This is a copy of the label that accom- panies each Waterford E61 Zero Clear- ance Kit #270-900. We have printed a copy of the contents here for your re- view. The safety label is located on the top panel.
Page 6 INSTALLATION EXTERIOR VENT TERMINAL LOCATIONS Emerald Gas Insert Zero Clearance Kit...
Page 7: Framing
INSTALLATION FRAMING The cabinet face panels have a 1/2" lip to define the zones for combustible and non-combustible facing materials: outside the lip, any material up to 1/2" (13mm) may be used; inside the lip, only non-combustible materials may be used (with a maximum thickness of 1-1/2" (38mm)). The kit may be installed directly on and/or against standard combustible building materials.
Page 8 INSTALLATION Set the assembled Side and Base sections upright. Slide Slide the Upper Back Section down the inside of the Side the Lower Back (the section with 4 holes) down the inside flanges. of Side flanges (make sure the 4 holes are closest to the floor - see photo).
Page 9 INSTALLATION Secure with 6 screws on the back. Leave the top screw Assemble the 2 top Standoffs. The Top Standoffs are holes until the top is attached. shipped flat and must be folded at the bend lines into the correct shape. Attach the Right Standoff to the top using the 4 holes at the front right of the top.
Page 10 INSTALLATION Assemble the Face Panels (left, right, and top), all 3 Face panels are installed loosely, and then attached to the cabinet body. Secure the Left and Right Panels to the top with 1 screw each. Make sure that the outside edges are aligned. Drop the Flue Adaptor assembly into the hole on the top section and secure from the top with 4 screws.
Page 11: Install The Insert
INSTALLATION Attach the Cabinet to the Framing Install the Insert Slide the cabinet into the frame constructed previously and Remove the hob and surround from the top of the unit for secure with nails or sheet rock screws, installing a fastener access into the cabinet during installation.
Page 12: Venting Introduction
These venting systems, in combination with the E61 Insert and the E61 Zero Clearance Kit # 230-900, have been tested and listed as a direct vent heater system by Warnock Hersey. The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 6.
Page 13: Venting Arrangements - Horizontal
INSTALLATION VENTING ARRANGEMENTS - HORIZONTAL TERMINATIONS SIMPSON DURA-VENT DIRECT VENT GS SYSTEM (Propane & Natural Gas) Diagram 1 shows allowable combinations of vertical run with horizontal terminations, using one 90 elbow. ONLY FOR USE WITH THE REDUCTION KIT TO LOWER BTU RATING KIT# 260-920 (NATURAL GAS AT 27,000 BTU) OR KIT # 260-922 (PROPANE AT 29,000).
Page 14: Horizontal Installations
INSTALLATION HORIZONTAL INSTALLATIONS Install the vent system according to the manufacturer's instructions included with the components. Set the unit in its desired location. Check to determine if wall studs or roof rafters are in the way when the venting system is attached. If this is the case, you may want to adjust the location of the unit.
Page 15: Vertical Termination
INSTALLATION Note: If installing termination on a siding covered wall, a VERTICAL TERMINATION vinyl siding standoff or furring strips must be used to ensure that the termination is not recessed into the Maintain the 1-1/2" clearances (air spaces) to combus- siding.
Page 16 Printed in Canada...

This manual is also suitable for:

270-900