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Patton electronics 600 Series User Manual

6u cpci redundant backplane/midplane & chassis
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600 Series
6U CPCI Redundant Back-
plane/Midplane & Chassis
User Manual
Sales Office:
+1 (301) 975-1000
Technical Support:
+1 (301) 975-1007
E-mail:
support@patton.com
WWW:
www.patton.com
Document Number: 600001U Rev. A
Part Number: 07M600001-A
Revised: November 13, 2001

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Summary of Contents for Patton electronics 600 Series

  • Page 1 600 Series 6U CPCI Redundant Back- plane/Midplane & Chassis User Manual Sales Office: +1 (301) 975-1000 Technical Support: +1 (301) 975-1007 E-mail: support@patton.com WWW: www.patton.com Document Number: 600001U Rev. A Part Number: 07M600001-A Revised: November 13, 2001...
  • Page 2 Patton Electronics Company, Inc. 7622 Rickenbacker Drive Gaithersburg, MD 20879 USA tel: +1 (301) 975-1000 fax: +1 (301) 869-9293 support: +1 (301) 975-1007 web: www.patton.com e-mail: support@patton.com Copyright © 2000, 2001, Patton Electronics Company. All rights reserved. The information in this document is subject to change without notice. Patton Electronics assumes no liability for errors that may appear in this document.

  • Page 3: Table Of Contents

    Contents Contents ................................. 3 About this guide ..............................7 Audience................................. 7 Structure................................. 7 Precautions ................................8 Style conventions used in this document......................... 8 Typographical conventions used in this document....................9 General conventions ............................9 Mouse conventions ............................9 Bibliography ................................. 10 1 Introduction ..............................11 Product features and benefits ..........................12 What is CompactPCI?............................12 About Patton Electronics Company ........................13...
  • Page 4 Contents 600 Series 6U CPCI Chassis User Manual Slot Designation .............................36 Bus segments .............................37 Backplane signals ............................38 Alarms ................................39 Backplane power distribution ..........................41 External power connections ..........................42 Backplane power bugs and connectors .......................43 In-rack power connections ..........................44 Front panel keying for power supplies ......................46 Power decoupling ............................46...
  • Page 5 600 Series 6U CPCI Chassis User Manual Contents Dual Redundant .............................66 E....................................66 ECTF ................................66 EIA .................................66 EMC ................................66 EMI ................................66 EN ..................................66 Enumeration ..............................66 ESD ................................66 Eurocard .................................66 H...................................66 Hot-Swap ...............................66 HP ..................................66 I.....................................67 IDE ................................67 IEC .................................67 IEEE ................................67 IN/C ................................67...
  • Page 6 Contents 600 Series 6U CPCI Chassis User Manual...

  • Page 7: About This Guide

    About this guide This manual is a comprehensive hardware reference tool for the Patton Electronics 6U CPCI Redundant Back- plane/Midplane and Chassis line of products. Audience This guide is intended for the following users: • System developers installing and integrating the products into their systems •...

  • Page 8: Precautions

    About this guide 600 Series 6U CPCI Chassis User Manual Precautions Notes and cautions, which have the following meanings, are used throughout this guide to help you become aware of potential problems. Warnings relate to personal injury issues, and Cautions refer to potential property damage.

  • Page 9: Typographical Conventions Used In This Document

    600 Series 6U CPCI Chassis User Manual About this guide Typographical conventions used in this document This section describes the typographical conventions and terms used in this guide. General conventions The procedures described in this manual use the following text conventions: Table 1.

  • Page 10: Bibliography

    About this guide 600 Series 6U CPCI Chassis User Manual Bibliography The following publications are used in conjunction with this manual. • ECTF H.110 (CT Bus) Specification (Revision 1.0) • CompactPCI Hot Swap Specification—PICMG 2.12 (Revision 1.0) • CompactPCI Specification—PICMG 2.0 (Revision 2.1) •...

  • Page 11: Introduction

    Chapter 1 Introduction Chapter contents Product features and benefits ..........................12 What is CompactPCI?............................12 About Patton Electronics Company ........................13...

  • Page 12: Product Features And Benefits

    RP5, and the 14 layer design provides excellent power distribution and signal integrity. The 600 Series chassis complies with the PICMG 2.0 R3.0 CompactPCI Specification , and PICMG 2.5, ECTF H.110 (CT Bus) Specification (Rev. 1.0), making it an excellent choice for redundant, fault tolerant applications...

  • Page 13: About Patton Electronics Company

    600 Series 6U CPCI Chassis User Manual 1 • Introduction About Patton Electronics Company Patton Electronics excels in the design, development and production of Embedded Data Communications and Telecommunications Platforms based on open system bus architecture standards (for example, CPCI and VME).
  • Page 14 1 • Introduction 600 Series 6U CPCI Chassis User Manual About Patton Electronics Company...

  • Page 15: Chassis Specifications

    Chapter 2 Chassis specifications Chapter contents 6U CPCI subrack ..............................16 Chassis description, front side..........................17 Chassis description, rear side..........................18 Electromagnetic compatibility (EMC)........................19 Electrostatic discharge (ESD) protection........................20 Materials specifications—Models 601 and 602 chassis...................21 Patton Electronics’ product interfaces........................22 Model 5406 6U Redundant Backplane/Midplane ...................22 Model 5250 Series Power Supply Module .......................22 Model 5502 6U Alarm Interface Module ......................22...

  • Page 16: 6U Cpci Subrack

    600 Series 6U CPCI Chassis User Manual 6U CPCI subrack The 600 Series chassis are modular 6U x 19 inch rackmount subrack-type packaging systems suitable for open bus architectures such as CPCI, or custom bus applications. The rugged, rack-mounted 6U CPCI chassis is ideal for telecom, defense, industrial, and commercial environments, and excels in its ease of access, superior cooling, and power distribution.
  • Page 17 600 Series 6U CPCI Chassis User Manual 2 • Chassis specifications figure 1) providing two, electrically separate, CPCI bus segments, at the front of the chassis. Front-entry boards, in accordance with PICMG 2.0 R3.0 CompactPCI specifications, are plugged-in at these slots.

  • Page 18: Chassis Description, Rear Side

    2 • Chassis specifications 600 Series 6U CPCI Chassis User Manual Chassis description, rear side The rear of the Model 601 chassis provides seventeen 6U x 80mm slots for an Alarm card and/or other CPCI transition modules for rear-panel I/O (see figure 2). See “Transition Boards” on page 27 for more information.

  • Page 19: Electrostatic Discharge (Esd) Protection

    600 Series 6U CPCI Chassis User Manual 2 • Chassis specifications Mating EMC gaskets and strips are used on the chassis, front panels of boards, and optional filler panels. An EMC gasket is attached to the left of the chassis (front view), and an EMC strip is attached to the right. Plug- in boards have the corresponding mates on the opposite side (see figure 3).
  • Page 20 2 • Chassis specifications 600 Series 6U CPCI Chassis User Manual guides located at the bottom rail of the chassis, both front and rear (when there is a transition module present in the chassis), contain the ESD clips. The ESD clip in the card guide is connected to the Chassis GND (ground).

  • Page 21: Materials Specifications-Models 601 And 602 Chassis

    600 Series 6U CPCI Chassis User Manual 2 • Chassis specifications Materials specifications—Models 601 and 602 chassis A list of the 6U model 601 chassis materials specifications is provided in table 3. A list of the model 602 chassis (which does not have a transition module) materials specifications is provided in table 4.

  • Page 22: Patton Electronics' Product Interfaces

    Patton maintains the industry’s highest power density footprint. The 3U power supply module provides state- of-the-art N+1 redundant power operation. The Model 5250 Power Supply Module delivers 200 watts in a 3U x 160mm x 8HP CompactPCI format. The 600 Series 6U chassis accepts up to four Model 5250 3U Power Supply Modules.

  • Page 23: Installation Checklist

    Chapter 3 Installation checklist Chapter contents 6U quick set-up checklist............................24...

  • Page 24: 6U Quick Set-Up Checklist

    3 • Installation checklist 600 Series 6U CPCI Chassis User Manual 6U quick set-up checklist The 6U CPCI Model 5406 Backplane/Midplane & Chassis can be easily configured according to your system requirements. Due to the broad application possibilities, the following checklist is provided as a quick set-up guideline.

  • Page 25: System Architecture

    Chapter 4 System Architecture Chapter contents CompactPCI form factor............................54 Board front panels ............................54 Transition Boards ............................55 Pin and socket connectors............................57 J1/P1 & J2/P2 connectors ..........................59 J3/P3 through J5/P5 connector ........................60 Reserved Pins ..............................60 Power Pins ..............................60 Backplane Architecture ............................61 Signaling Environment ...........................62 Changing the signaling environment voltage .....................62 Slot Designation .............................64 Bus segments .............................65...

  • Page 26: Compactpci Form Factor

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual CompactPCI form factor CompactPCI is flexible in the mechanical and connector area, using a passive backplane and plug-in daughter- boards. The architecture is based on the IEC 1101.10 and 1101.11 Eurocard standard for the fixed 160mm depth (for front boards), but allows for two board heights: •...

  • Page 27: Board Front Panels

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture Board front panels CompactPCI boards provide a front panel interface that is consistent with Eurocard packaging and compliant with IEEE 1101.10 (EMC panels). Ejector/injector handles are used on the boards. 3U boards only use one handle, while the 6U board uses two (see figure 5).
  • Page 28 4 • System Architecture 600 Series 6U CPCI Chassis User Manual panel interconnections. An illustration of the front-entry board and rear-panel I/O board interface with the backplane/midplane is shown in figure 6. Backplane 6U Front Card 6U Transition Board Front...

  • Page 29: Pin And Socket Connectors

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture Rear-panel I/O transition boards may have active components in some applications. Power can be applied either through the I/O pins from the front board, or from the normal power and ground pins defined as part of the J1/P1 and J2/P2 connector pin assignments.
  • Page 30 4 • System Architecture 600 Series 6U CPCI Chassis User Manual 64-bit PCI Local Bus and System Slot Cntr. or PICMG Defined I/O or User Defined I/O 110 Pins Key Area 110 Pins 32-bit PCI Local Bus Figure 7. J1 and J2 connectors on the 3U card...

  • Page 31: J1/P1 & J2/P2 Connectors

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture 3U and 6U cards use a single 220 pin connector for all power, ground, and all 32- and 64-bit PCI signals. This connector consists of two halves—the lower half (110 pins) is called J1/P1 and the upper half (also 110 pins) is called J2/P2.

  • Page 32: J3/P3 Through J5/P5 Connector

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual Table 5. CompactPCI pinouts on P1/J1 and P2/J2 (Continued) GND 5V REQ64# ENUM# 3.3V GND AD[1] V(I/O) AD[0] ACK64# GND 3.3V AD[4] AD[3] AD[2] GND AD[7] 3.3V AD[6] AD[5] GND 3.3V...

  • Page 33: Backplane Architecture

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture In addition, there are power pins labeled +V(I/O). The V(I/O) power pins on the connector are used to power the buffers on the peripheral boards, allowing a card to be designed to work in either interface. CompactPCI supports this dual-interface scheme by utilizing backplane connector keying (see “Keying of CPCI backplanes...

  • Page 34: Signaling Environment

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual Signaling Environment The 6U Model 5406 Backplane/Midplane provides for either a 5V or 3.3V signaling environment. PCI allows for two types of buffer interfaces for interboard connection. The V(I/O) power pins on the connec- tor are used to power the buffers on the peripheral boards, allowing a card to be designed to work in either interface.
  • Page 35 600 Series 6U CPCI Chassis User Manual 4 • System Architecture 2. Using a phillips screwdriver, remove the screw and wire from the 5V ring terminal (labeled J16) (see figure 11). Do not remove the wire from the V(I/O) terminal (labeled J17).

  • Page 36: Slot Designation

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual To avoid equipment damage, after you change the V(I/O) to 3.3V, replace the blue connector key with the cadmium yellow connector key. See “Keying of CPCI backplanes and boards” on page 48 for more information on keying.

  • Page 37: Bus Segments

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture CompactPCI defines slot numbering based on the concept of physical and logical slots. Physical backplane slots are designated 1, 2, 3, through N, where N is the number of slots. Physical slot numbering starts at the left on the 6U Model 5406 Backplane/Midplane (see figure 14).

  • Page 38: Backplane Signals

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual for the power supply signals DEG# and FAL# at the system slot. (See table 6 for more information on the backplane signals.) Backplane signals CompactPCI utilizes PCI signals as defined by the PCI Local Bus Specification, with some additional signals.

  • Page 39: Alarms

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture Alarms In CompactPCI‚ systems the Alarm Card is designed to monitor and report alarm conditions to a system level controller or a remote alarm panel. The connections from the Alarm Card to the system level controller are passed through the connector.
  • Page 40 4 • System Architecture 600 Series 6U CPCI Chassis User Manual AUX2_RTN BUF_AUX2 AUX2_IN BUF_AUX1 AUX2_IN.Com AUX1_RTN AUX1_IN PFS1_OUT PFS0_OUT AUX1_IN.Com MINOR_OUT MAJ_OUT MINOR_OUT_open MINOR_OUT_close MINOR_OUT_Com MAJOR_OUT_open PFS1_IN MAJOR_OUT_close PFS0_IN MAJOR_OUT_Com Figure 15. Backplane alarm wiring detail Backplane Architecture...

  • Page 41: Backplane Power Distribution

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture Backplane power distribution Power is distributed in a CompactPCI system via the backplane. The backplane provides standard direct cur- rent (DC) supply voltages as specified in table 7 below Table 7.

  • Page 42: External Power Connections

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual External power connections The chassis provides a rear DC interface panel with -48V DC power interfaces for N+1 power operation and dual ground bugs, as shown in figure 16 below. The connectors are described in table 8.

  • Page 43: Backplane Power Bugs And Connectors

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture Table 8. Description of rear interface panel connectors (Continued) Item Description Ground bugs The dual-frame ground bugs must be used to connect the chassis to earth ground on dc interfaces. Failure to do this will cause excessive RF emissions and could possibly create a safety hazard.

  • Page 44: In-Rack Power Connections

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual Table 5 provides a description of the internal backplane connectors shown in Figure 13 above. Table 9. Description of internal backplane connectors Item Description P1—P4 DC rear-entry module accepts 36 VDC–72 VDC @ 10 Amp max input via molex 4-pin connectors.
  • Page 45 600 Series 6U CPCI Chassis User Manual 4 • System Architecture The backplane power connector pin assignments are provided in table 10. Please note that some functions are not currently available on the 6U Model 5406 Backplane/Midplane. The excluded functions are footnoted with a (1).

  • Page 46: Front Panel Keying For Power Supplies

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual a. This function is not provided on the 6U Model 5406 Backplane/Midplane. It is listed in the table as an optional CompactPCI specification. In other words, Patton can customize the backplane connectors to make the function available at that pin location, if so required.

  • Page 47: Hot-Swap Insertion Sequence

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture removal/insertion of boards without interrupting backplane transactions or disturbing DC voltages in the power system. The hot-swap feature is implemented on the CPCI boards, not on the backplane. The backplane remains pas- sive.

  • Page 48: Keying Of Cpci Backplanes And Boards

    4 • System Architecture 600 Series 6U CPCI Chassis User Manual 2. Short pin (BD_SEL#) breaks contact. All signals begin to enter conditioned state. Power down sequence begins in back end circuitry. 3. All signals are conditioned. 4. Medium pin (signals) break contact.

  • Page 49: Front Panel And Cardguide Keys

    600 Series 6U CPCI Chassis User Manual 4 • System Architecture shipped with a 5 volt key installed, and a spare 3.3 volt key, with a recommendation to the user to install the key which matches the system. In some cases, universal boards may not have any keying.
  • Page 50 4 • System Architecture 600 Series 6U CPCI Chassis User Manual 3U cards use just the lower keying block (cavities D, E and F), since there is only one handle. This results in 64 keying possibilities for the 3U form factor. A 6U card has two handles, so it uses both the top and bottom key- ing blocks (A-F), resulting in 4096 keying possibilities.

  • Page 51: Ct H.110 Bus Architecture

    Chapter 5 CT H.110 Bus Architecture Chapter contents CT H.110 Bus ..............................54 H.110 TDM bus P4 pins ..........................55 Telecom power bus P4 pins ..........................55 Telecom ringing bus P4 pins ...........................56 Platform power bus P4 pins ..........................56 Shelf enumeration bus P4 pins ........................56 Geographic address P4 pins ..........................59 Reserved pins on P4 ............................59 Frame ground bus P4 pins ..........................59...

  • Page 52: Ct H.110 Bus

    5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual CT H.110 Bus The CompactPCI Computer Telephony (CT) Specification extends the capabilities of the CompactPCI archi- tecture to support specific application needs within the telecom industry, as follows: ✔...

  • Page 53: H.110 Tdm Bus P4 Pins

    600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture H.110 TDM bus P4 pins The following pins implement the ECTF H.110 (CT bus) on P4. Unless otherwise specified below, all H.110 pins are of medium (level 2) length.

  • Page 54: Telecom Ringing Bus P4 Pins

    5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual The –Vbat and VbatRtn telecom power supply buses are qualified to source Unearthed SECONDARY HAZARDOUS voltages as defined by IEC950 and har- monized derivative specifications. The –SELVbat and SELVbatRtn buses are not qualified for SECONDARY HAZARDOUS voltage distribution.
  • Page 55 600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture When a switch is placed in the on position, the signal is pulled to ground and is read as a zero by the processor. A switch that is off, would be read as a one. The left position of the S1 header is on, and the right position is off (or “no connect”).

  • Page 56: Geographic Address P4 Pins

    5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual Table 17. Shelf address SGA0–SGA4 switch combinations (Continued) 16 (SGA4) 8 (SGA3) 4 (SGA2) 2 (SGA1) 1 (SGA0) Decimal Geographic address P4 pins The Geographic slot addresses (GA0 through GA4) are implemented by five level 2, medium length, non- bused pins on each P4 connector.

  • Page 57: Power Fail Sense Bus Pins On P4

    600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture Power fail sense bus pins on P4 The power fail sense bus is implemented on P4 by the following pins: (PFS0# through PFS1#)—Two medium length (level 2) pins, individually bused across each P4 connector position for sensing power supply status.

  • Page 58: Key Electrical Considerations

    5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual Key electrical considerations Timing considerations limit the CT bus length to a maximum of 21 plug-in board slots. Board-to-board spac- ing is 0.8 inch, with a maximum allowance of 4-inch traces between slots 7 and 8, and between slots 14 and 15.
  • Page 59 600 Series 6U CPCI Chassis User Manual 5 • CT H.110 Bus Architecture ent levels of TNV classification within the tip-ring block of pins on P5 due to the insulation spacing require- ments and voltage breakdown requirements of many safety regulatory agencies.
  • Page 60 5 • CT H.110 Bus Architecture 600 Series 6U CPCI Chassis User Manual User-defined CT I/O on P5...

  • Page 61: Maintenance

    Chapter 6 Maintenance Chapter contents Troubleshooting ..............................64 System won’t power up ...........................64 Hot-swap of power supply fails ........................64 No-load condition generates a false alarm .......................64 Warranty Information ............................64 Service ...................................64...

  • Page 62: Troubleshooting

    6 • Maintenance 600 Series 6U CPCI Chassis User Manual Troubleshooting System won’t power up If the green LED on the power supply module does not light up, you should: Turn off the power supply module’s front panel switch, and remove it from the chassis (warm-swap). Then plug it back in, making sure it is seated properly.
  • Page 63 600 Series 6U CPCI Chassis User Manual 6 • Maintenance Service...
  • Page 64 6 • Maintenance 600 Series 6U CPCI Chassis User Manual Service...

  • Page 65: A Glossary Of Terms

    Appendix A Glossary of Terms Chapter contents C ..................68 K ................... 69 CFM ...............68 Keying ..............69 CSA ................68 N................... 69 CT ................68 N+1 Redundant ............. 69 D..................68 NEBS ..............69 Dual Redundant ............68 NP ................69 E ..................68 P..................69 ECTF ..............68 PCI .................

  • Page 66: Cfm

    600 Series 6U CPCI Chassis User Manual A • Glossary of Terms Electromagnetic Interference—any electromagnetic interference, periodic or random, narrow or broad- band, which may have a disturbing influence on Cubic feet per minute—A measurement of how much devices exposed to it.

  • Page 67: Ide

    600 Series 6U CPCI Chassis User Manual A • Glossary of Terms Not Populated—pins within connector that must not be populated due to safety requirements. Integrated Drive Electronics—a hard disk drive stan- dard interface for PCs. International Electrotechnical Committee Peripheral Component Interconnect. A specification for defining between logic components.

  • Page 68: Shroud

    600 Series 6U CPCI Chassis User Manual A • Glossary of Terms Shroud A male connector body designed to fit over the extended tails of a long tail connector which allows a female connector to be mated from the rear side for midplane or rear I/O applications.

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