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KOB PYRTEC SERIES Assembly And Installation Instructions Manual

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Assembly and Installation Instructions
530 to 1250
ID: 104661-F english

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Summary of Contents for KOB KOB PYRTEC SERIES

  • Page 1 Assembly and Installation Instructions 530 to 1250 ID: 104661-F english...
  • Page 2 © by KÖB & SCHÄFER GmbH Flotzbachstraße 33 A-6922 Wolfurt All rights reserved, including photomechanical reproduction and storage in electronic media.

  • Page 3: Table Of Contents

    General Information State of the art Documented information Important Instructions Safety instructions Permits by public authorities Standards and regulations The structural Surroundings for the Furnace Heating room requirements The chimney connection Transport and Installation Water System Installation Safety Equipment Expansion The boiler circuit with return circuit valve The extinguishing water tank Electrical Installation...

  • Page 4: General Information

    Germany: German Federal Emissions Control Act 1 General Information "Small-scale Furnace Systems Act, 1 BImSchV", Köb solid-fuel furnaces may only be set up and dated 1997-03-14 commissioned by specialists. This will rule out any incorrect assembly or commissioning. These in- Switzerland: structions have thus been reduced to important Air-pollution Control Act, LRV, dated 16 Dec 1985,...

  • Page 5: The Structural Surroundings For The Furnace

    3 The structural Surroundings 4 Transport and Installation for the Furnace The personnel who carry out the transport have The national building regulations existing in to know the dangers of accidents that might this connection must always be complied with. arise on doing so and prevent such through suitable measures.

  • Page 6: Water System Installation

    5 Water System Installation 6 Electrical Installation Customers must ensure that there is a supply of water independent of the electricity supply. This 6.1 Positioning the control cabinet (redundant) design ensures that in case of a power The control cabinet with the control panel should failure, the boiler will be reliably cooled by the be installed by the installing electrical company at thermal run-off safety valve.

  • Page 7: Fire Protection

    This system should reliably prevent burn-back in 7 Fire Protection case of a malfunction (such as a power failure). The fire protection regulations for wood heating For safety reasons and to prevent damage by systems differ from country to country. flooding, connecting the extinguishing system di- rectly to the water network is not advisable.

  • Page 8: Rotary Valve

    7.2.3 Rotary valve 8 Commissioning If remnant wood is moved into fuel storage spaces Only KÖB & SCHÄFER GmbH or another trained with fans, then, in order to reduce pressure ap- specialist may put a newly installed facility into op- plied, at least one rotary valve is necessary to re- eration for the first time.

  • Page 9: Inspection Of The Installation

    8.3 Inspection of the installation 8.4 Commissioning and handover Before the commissioning, the future operating or- A competent contact person from the operating or- ganisation along with the installing companies ganisation's side must be present for the commis- (heating engineer & electrician) are obliged to in- sioning and handover.
  • Page 10 Spec Sheet 7960-1 PYRTEC Grate Firing System Installation, closed system 2006-02-01_E The dimensioning of the collector lines must be carried out by the installing heating engineer! KÖB & SCHÄFER GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@koeb-schaefer.com Subject to technical changes.
  • Page 11 Spec Sheet 7960-2 PYRTEC Grate Firing System Installation, closed system 2006-02-01_E a) Note: To reliably prevent boiler corrosion caused by condensation of exhaust gases, the boiler return flow temperature must not under any circumstances be below 65°C. A boiler circuit pump with a modulating valve should be provided according to the diagram for this purpose.
  • Page 12 Spec Sheet 7960-3 PYRTEC Grate Firing System Installation, open system 2006-02-01_E The dimensioning of the collector lines must be carried out by the installing heating engineer! KÖB & SCHÄFER GmbH, Flotzbachstr. 33, A-6922 Wolfurt, Tel. +43/5574/6770-0, Fax 65707, E-Mail: office@koeb-schaefer.com Subject to technical changes.
  • Page 13 Spec Sheet 7960-4 PYRTEC Grate Firing System Installation, open system 2006-02-01_E a) Note: To reliably prevent boiler corrosion caused by condensation of exhaust gases, the boiler return flow temperature must not under any circumstances be below 65°C. A boiler circuit pump with a modulating valve should be provided according to the diagram for this purpose.
  • Page 14 Spec Sheet 4550-1 Fire-extinguishing Systems K-SLE & K-SLV Installation 2005-01-31_E a) Fire-extinguishing System for Burner Slide-in Module, Art. No. K-SLE Note : Pyromat-DYN has an extra charge with Art. No. K-SLE (see Spec Sheet 4500) With Pyrot and Pyrtec this is included in the burner article. N25 level monitoring system Line from container to the ½"...
  • Page 17 Spec Sheet 7010-1 PYRTEC Grate Firing System Boiler Plant 2006-06-01_E The PYRTEC grate firing system has been designed for automatically burning all dry to wet wood fuels (waste wood, pellets, wood chips, up to max. W50) and combines in the best way possible the benefits of underfeed firing with the benefits of grate firing.

  • Page 18: Technical Specs

    Spec Sheet 7010-2 PYRTEC Grate Firing System Boiler Plant 2006-06-01_E Technical specs: PYRTEC Grate Firing System Trade name 1250 Item No: KPT-530 KPT-720 KPT-950 KPT-1250 Performance data Rated heat output [kW] 1250 Continuous output [kW] 1250 Minimum heat output [kW] Heat output, W45 chips [kW] 1210...
  • Page 19 Spec Sheet 7010-3 PYRTEC Grate Firing System Boiler Plant 2006-06-01_E Dimensional drawing: 530 / 720 EXHAUST GAS FAN ø A connection at the centre see spec sheet 7110 BOILER FEED AUGER FIRING BLOCK 950 / 1250 choice of connection left or right Boiler bearing surface Front Floor with heat-resistant...
  • Page 20 Spec Sheet 7010-4 PYRTEC Grate Firing System Boiler Plant 2006-06-01_E Connections/dimensions: PYRTEC [Item no.] KPT-530 KPT-720 KPT-950 KPT-1250 Water connections PN 6 (see Spec Sheet 7960) Boiler forward flow DN 100 DN 100 DN 125 DN 125 Boiler return flow DN 100 DN 100 DN 125...
  • Page 21 Spec Sheet 7110-1 PYRTEC Grate Firing System Exhaust Gas Deduster 2006-01-02_E Description: Exhaust gas de-duster 240 litres [Item no. KPT-E…-2] Exhaust gas de-duster 800 litres [Item no. KPT-E…-8] The exhaust gas deduster is for minimising dust emissions and is executed as a multi-cyclone with an axial function. The deduster is completely insulated, attractively encased and provided with a total of three lids for cleaning.
  • Page 22 Spec Sheet 7110-2 PYRTEC Grate Firing System Exhaust Gas Deduster 2006-01-02_E Dimensions and data: EXHAUST GAS FAN - unused connection as cleaning lid, to the - choice of top chimney or side clean gas chamber Rotates infinitely variably CLEANING LID Crude gas chamber from the DEDUSTER...
  • Page 23 Spec Sheet 7120-1 PYRTEC Grate Firing System De-ashing & Cleaning Systems 2006-03-06_E Preparation System for De-ashing [Item No: KPT-AV] The trough for later accommodation of the de-ashing auger is covered by fireclay bricks. The ash is removed manually via the fire box door. De-ashing into ash bin, 240 litres [Item No.
  • Page 24 Spec Sheet 7120-2 PYRTEC Grate Firing System De-ashing & Cleaning Systems 2006-03-06_E Pneumatic cleaning system [Item No. KPT-W720-S] Pneumatic cleaning system [Item No. KPT-W1250-S] The complete pipe-type heat exchanger is cleaned off by periodic blasts of compressed air while the system is in regular operation.
  • Page 25 Spec Sheet 7200-1 PYRTEC Grate Firing System Furnace Accessories 2006-06-01_E Automatic ignition system [Item No. KPT-ZG-S] Set of displacement rods [Item No. KPT-V720] Set of displacement rods [Item No. KPT-V1250] Installing the displacement rods in the heat exchanger pipes produces better heat transmission and thus lowering to a great degree of the exhaust gas temperature.
  • Page 26 Spec Sheet 7800-1 PYRTEC Grate Firing System PYRTEC- Pyrocontrol 2006-07-01_E PYRTEC - Pyrocontrol [Item No: PYR-530] PYRTEC - Pyrocontrol [Item No: PYR-720] PYRTEC - Pyrocontrol [Item No: PYR-950] PYRTEC - Pyrocontrol [Item No: PYR-1250] An SPS-control system for the complete PYRTEC Boiler Plant, incl. control of the systems for the fuel loading necessary for the articles listed separately.
  • Page 27 Spec Sheet 7800-2 PYRTEC Grate Firing System PYRTEC- Pyrocontrol 2006-07-01_E Extensions available for the PYRTEC Pyrocontrol (article PYR-…) at an extra charge: PYRTEC single-unit system: Designation Article Text Heat generator, bivalent PYR-KP0 7810 Integration System for Electric Boiler Heat generator, bivalent PYR-KP1 7810 Integration system for oil/gas-fired boiler...
  • Page 28 Spec Sheet 7810-1 PYRTEC Pyrocontrol Output Management System 2006-07-01_E Note: The control system components below are reserved for the PYRTEC single-unit system. With the PYRTEC double-unit system, these functions are included in the Mastercontrol. Accumulator Management System, 5 Sensors (QM) [Art. No.: PYR-KSF5] Function: Using a heat accumulator improves the modulating output operation of the PYROT grate heating system.
  • Page 29 Spec Sheet 7810-2 PYRTEC Pyrocontrol Output Management System 2006-07-01_E Requirement for additional heat generator [Item No: PYR-KP0] Function: Either individually or together with the PYRTEC biomass boiler, the additional heat generator supplies the heat accumulator, executed as a hydraulic switcher (see Spec Sheet 7960).
  • Page 30 Spec Sheet 7850-1 PYRTEC Rotation Firing System Mastercontrol 2006-07-01_E Mastercontrol [Art. No. ECO-M2] Mastercontrol [Art. No. ECO-M3] Mastercontrol improves the overall generation of heat by two biomass boilers (PYRTEC double-unit system), incl. the control of a bivalent boiler (oil-fired boiler, gas-fired boiler or electric boiler) as a redundant unit and/or as a peak-load boiler.
  • Page 31 Spec Sheet 7850-2 PYRTEC Rotation Firing System Mastercontrol 2006-07-01_E Extensions available for the Mastercontrol (article ECO-M1/2) at an extra charge: Designation Article Text Dimensions Prompt for additional heat generator ECO-KP0 4030 Integration System for Electric Boiler Prompt for additional heat generator ECO-KP1 4030 Integration System for Oil/gas-fired Boiler...
  • Page 32 Spec Sheet 1120/b-1 Installation Services 2005-01-31_E Installation (one fitter with helper provided by the customer) [Art. No. IMO-1] Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited.
  • Page 33 Spec Sheet 1120/b-2 Installation Services 2005-01-31_E (two KÖB fitters) [Art. No. IMO-2] Installation Performance provided by the contractor (supplier): Furnishing the entire scope of the delivery. Installing the burner system, incl. all the machinery parts and facility components contacted by fuel and exhaust gas for the scope of delivery cited. Also included is the installation of all the switches, probes and sensors supplied (exceptions: weather sensors and heat consumers).
  • Page 34 Spec Sheet 1010/d-1 Wood Fuels Minimum Requirements / Information 2005-10-01_E A prerequisite for approval is the express permission for such by the public authority responsible. For claims to the warranty according to Section 11 of our General Terms and Conditions of Delivery, wood fuels have to meet the following conditions.
  • Page 35 Spec Sheet 1010/d-2 Wood Fuels Minimum Requirements / Information 2005-10-01_E 4.2) Chips not from the forest; origin as per 3.2, 3.3, 3.4; briquettes, origin as per 3.3 Size essentially as per ÖNORM M 7133 G50, additionally, however: - Fraction of one-offs max. 5% with cross-section of max. 5 cm² up to a length of max. 16 cm - Frayed surface by chopping tools (shredders) or slow-running choppers - Briquettes, diameter max.
  • Page 36 Data sheet 1000-1 General Terms of Delivery 2005-01-31_E plier not be at fault, then the supplier is relieved of all Liability on Orders of Confirmation, liabilities of the term of delivery. Altering and Cancelling Orders 1.1) If no other agreement exists, the confirmation of order determines the contents and the time of delivery.
  • Page 37 Data sheet 1000-2 General Terms of Delivery 2005-01-31_E 9.3)Should the buyer desire a handover inspection, he lead to any malfunction of the equipment- are not has to have a written agreement to that end and all covered by warranty. additional cost is to his account. Should the handover inspection for whatever reasons New parts carry the stipulated new parts warranty.
  • Page 38 EC-Declaration of Conformity The PYRTEC underfeed heating system (burners for solid fuels) The models: Pyrtec 530, Pyrtec 720, Pyrtec 950, Pyrtec 1250 were developed, constructed and manufactured solely by KÖB & SCHÄFER GmbH Flotzbachstraße 33 A-6922 Wolfurt The PYRTEC underfeed heating systems with solid fuel automatic feeder systems meet the requirements of the following guideline: 98/37/EC Machine guidelines 73/23/EWG Low voltage guidelines...
  • Page 40 Köb & Schäfer GmbH, Flotzbachstrasse 33, A-6922 Wolfurt Tel +43 55 74 / 67 70-0, Fax +43 55 74 / 65 7 07 office@koeb-schaefer.com, www.koeb-schaefer.com Verkaufs-Niederlassungen und dazugehörige Service-Außenstellen: ZENTRALE: ÖSTERREICH – NORD / OST ÖSTERREICH – SÜD / OST Flotzbachstrasse 33, A-6922 Wolfurt A-4906 Eberschwang A-8230 Hartberg Greinbach...

This manual is also suitable for:

Pyrtec 530Pyrtec 1250Pyrtec 720Pyrtec 950

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