Saleen 10-8002-C11670C Manual

High intensity discharge (hid) headlamp kit for the 2005 mustang

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HIGH INTENSITY
DISCHARGE (HID)
LAMP INSTALL
P/N: 10-8002-C11670C
Saleen Performance, Inc. 76 Fairbanks Irvine, CA 92618 949-597-4900
www.saleen.com

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Summary of Contents for Saleen 10-8002-C11670C

  • Page 1 HIGH INTENSITY DISCHARGE (HID) LAMP INSTALL P/N: 10-8002-C11670C Saleen Performance, Inc. 76 Fairbanks Irvine, CA 92618 949-597-4900 www.saleen.com...
  • Page 2 IF YOU ARE NOT EXPERIENCED IN THE AREA OF AUTOMOTIVE MECHANICS, WE STRONGLY URGE THAT YOU REFER THIS INSTALLATION TO A CERTIFIED INSTALLER OR TECHNICIAN...
  • Page 3 Saleen Speedlab High Intensity Discharge (HID) Headlamp Kit Installation Guide for 2005 Mustang Thank you for buying the Saleen High Intensity Discharge (HID) Headlamp Kit for the 2005 Mustang. We appreciate your business, and we hope you enjoy your product.
  • Page 4: Table Of Contents

    Function: Page I Remove the front fascia II Remove shroud III Stock Headlamps Removal IV Ballast Install 10-12 V Install HID harness 13-16 VI Headlamp alignment Obtain the following tools • ¼” drive ratchet • ¼” drive 5.5 mm shallow socket •...
  • Page 5 I Front Fascia Removal Tools need: • ¼” air ratchet, or drive ratchet • 5.5 mm shallow socket, ¼” drive • Short Phillips #2 head socket, ¼” drive • 10 mm shallow wobbly socket, ¼” drive • 8” extension, ¼” drive 1.
  • Page 6 4. Underneath the front fascia (Figure 4), there are four screws that need to be removed. Use the ¼” drive air ratchet with a 5.5 mm shallow socket. 5. Remove the bolt shown in Figure 5. There are two of these bolts. Use the ¼”...
  • Page 7 8. Disconnected the running lights, fog lights, and side markers. Figure 7 is the fog light connector and Figure 8 shows both the turn signal and side marker. Figure 9 shows a close up of the running light/turn signal connector. Let the connectors hang until the fascia is ready to be reinstalled.
  • Page 8: Remove Shroud

    II Remove Shroud Tools needed: • Panel puller 1. Remove 6 pushpins. Make sure to keep the pushpins because they will be reused when reinstalling the shroud. Figure 1...
  • Page 9: Stock Headlamps Removal

    III Stock Headlamp Removal Tools needed: • Air ratchet or drive ratchet, ¼” drive • 10 mm shallow socket, ¼” drive • 8” extension, ¼” drive • Foam tape 1. Tape off the corners of the bodywork so it doesn’t scratch the lens during installation.
  • Page 10: Ballast Install

    IV Ballast Installation Tools needed • ¼ ” drive 1/8” Alan socket • ¼” drive 3/8” deep socket • ¼” drive 10 mm shallow socket • 8” Extension, ¼” drive • ¼” drive ratchet • Panel puller • Drill • Drill bit ¼” •...
  • Page 11 2. From the wheel well drill holes to mount the ballast. Disconnect the ballast from the headlamp and use it as a template. Figure 4 shows the passenger side of the car. The critical hole is labeled in Figure 4. When marking the other two holes makes sure the ballast is level before marking your holes.
  • Page 12 3. Remove the cover that is attached to the ballast. It sets flush against the fender wall to prevent any rattling. Align the spacers in the proper locations (P/N 00-1202-C11362*, and 00-1202-C11361*) then fasten the ballast down using part numbers 00- 9003-C11359*, and 00-9011-C11360*.
  • Page 13: 06-1202-C11319A Harness, Hid 2005 Muistang

    V HID Wire Harness Installation Tools needed: • Panel puller • ¼” drive ratchet • ¼” drive 10 mm deep socket • ¼” drive 8 mm socket • ¼” drive 1/8” Alan tool • ¼” drive 3/8” deep socket • ¼” drive 8” extension Part Number Descriptions 06-1202-C11319A...
  • Page 14 1. Figure 1 is an overview of the routing of the wire harness. 2. The ground and the positive lead are at one end of the harness. The positive lead (red wire with ring terminal) gets attached to the fuse box (Figure 2).
  • Page 15 4. Use an existing screw in the body (Figure 5a) to fasten the relays. Use the 10 mm socket with the 8” extension to remove the screw. A new screw will be used to fasten down the relays. Connect the relay housing by the, inter locking system then unplug the circuits.
  • Page 16 8. Plug #2 (Figure 6) comes off the new wire harness and attaches to the ballast, and plug #5 (Figure 8) comes off the headlamp and attaches to the ballast. Both passenger and driver sides are the same. 9. Plug #3 (Figure 7) comes from the wire harness and plug #4 (Figure 8) comes from the back of the Figure 6...
  • Page 17 VI Headlamp Alignment Tools needed • Phillips head screw driver 10” long shaft 1. Park the vehicle 25ft from a flat white aiming wall on a flat level surface. 2. Ensure the wall makes a 90-degree angle with the floor and the car is facing the wall.

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