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GSI Outdoors PNEG-214 Installation Manual

12'-18' diameter bins cor-lok and cut-lok flooring and grandstand layout
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12'-18' Diameter Bins
Cor-Lok and Cut-Lok Flooring
and Grandstand Layout
Installation Manual
PNEG-214
Date: 03-07-08
PNEG-214

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Summary of Contents for GSI Outdoors PNEG-214

  • Page 1 12'-18' Diameter Bins Cor-Lok and Cut-Lok Flooring and Grandstand Layout Installation Manual PNEG-214 Date: 03-07-08 PNEG-214...
  • Page 2 PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 3: Table Of Contents

    2.66" Corrugated Bins 9-11 Rings and 4.00" Corrugated Bins 7 and 8 Rings ......... 24 18' Cor-lok/cut-lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings ...................... 25 18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 4.00" Corrugated Bins 9 Rings ......................26 PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 4 Universal Stiffeners .......................... 29 Chapter 13 Air Flow Support Instructions ...................... 30 Installation of Air Flow Supports ...................... 30 Chapter 14 Warranty ............................37 PAGE 27 PAGE 28 FOR 20 GAUGE FLOOR SUPPORT REQUIREMENTS. PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...

  • Page 5: Chapter 1 Safety

    CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention. PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 6: Safety Instructions

    Grain augers can kill or dismember. Keep clear of all augers and never enter the bin unless all power is disconnected and locked out. Failure to do so will result in serious injury or death. Rotating Flight PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...
  • Page 7 Wear steel toe boots to help protect your feet from falling Respirator debris. Tuck in any loose or dangling shoe strings. A respirator may be needed to prevent breathing potentially toxic fumes and dust. Hard Hat Wear hard hat to help protect your head. PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 8: Chapter 2 Recommended Method For Full Floor Installation

    2. Recommended Method for Full Floor Installation Fan Placement Diagram For uniform air flow, place the fans in relation to the unloading tube as shown in Figure 2A. Floor planks should be perpendicular to the unloading tube. Figure 2A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 9: Grain Systems Recommended Method For Full Floor Installation

    Repeat this procedure across the bin until reaching the wall in both directions. When completed, there should be a set of parallel lines (perpendicular to the floor planks) with “B” Dimension distance between each line. See Figure Chalked lines referred to Step 2 Figure 2B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...
  • Page 10 Dimension B divided by three inches (B/3") is unsupported. For example: 2.66" bin with 8 rings has a “B” dimension of 22". Take 22"/3" = 7.33" (Round to 7"). Therefore, there should be no more than 7" of unsupported floor plank. PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 11: Chapter 3 Grandstand Identification

    3. Grandstand Identification 20 Gauge Grandstand Identification 20 Gauge Plenum Clearance Grandstand Color Code 11-7/8" Blue 14-3/8" White 17-3/16" Yellow Figure 3A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 12: Chapter 4 Flashing Installation

    While holding the flashing flat and pushing in towards the bin wall, fasten the flashing to the floor with two sheet metal screws. Figure 4B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 13: Chapter 5 Grandstand Layout At Center Well For Recirculating System

    5. Grandstand Layout at Center Well for Recirculating System Figure 5A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 14: Chapter 6 12' Cut-Lok/Cor-Lok Plank Order And Grandstand Layouts

    6. 12' Cut-Lok/Cor-Lok Plank Order and Grandstand Layouts Figure 6A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 15: 12' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 3-7 Rings And 4.00" Corrugated Bins 3-5 Rings

    6. 12' Cut-Lok/Cor-Lok Plank Order and Grandstand Layouts 12' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 3-7 Rings and 4.00" Corrugated Bins 3-5 Rings Figure 6B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 16: Chapter 7 15' Cor-Lok/Cut-Lok Plank Order And Grandstand Layouts

    7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cut-Lok/Cor-Lok Plank Order Figure 7A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 17: 15' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 4 And 5 Rings And 4.00" Corrugated Bins 3 Rings

    7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 4 and 5 Rings and 4.00" Corrugated Bins 3 Rings Figure 7B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 18: 15' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings And 4.00" Corrugated Bins 4 Rings

    7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 6 Rings and 4.00" Corrugated Bins 4 Rings Figure 7C PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 19: 15' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings And 4.00" Corrugated Bins 5 Rings

    7. 15' Cor-Lok/Cut-Lok Plank Order and Grandstand Layouts 15' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 Rings and 4.00" Corrugated Bins 5 Rings Figure 7D PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 20: Chapter 8 18' Cor-Lok/Cut-Lok Plank Order

    8. 18' Cor-Lok/Cut-Lok Plank Order Figure 8A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 21: Chapter 9 18' Grandstand Layout For Recirculating System

    9. 18' Grandstand Layout for Recirculating System 18' 20 Gauge Grandstand Layout for Recirculating System Cut-Lok or 18 Gauge Cor-Lok Floors 2.66" Corrugated Bins 8 Rings Maximum and 4.00" Corrugated Bins 6 Rings Maximum Figure 9A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 22: Chapter 10 18' Cut-Lok/Cor-Lok And Grandstand Layouts

    10. 18' Cut-Lok/Cor-Lok and Grandstand Layouts 18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 5 and 6 Rings and 4.00" Corrugated Bins 3 and 4 Rings Figure 10A PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 23: 18' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 And 8 Rings And 4.00" Corrugated Bins 5 And 6 Rings

    10. 18' Cut-Lok/Cor-Lok and Grandstand Layouts 18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 7 and 8 Rings and 4.00" Corrugated Bins 5 and 6 Rings Figure 10B PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 24: 18' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9-11 Rings And 4.00" Corrugated Bins 7 And 8 Rings

    10. 18' Cut-Lok/Cor-Lok and Grandstand Layouts 18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 9-11 Rings and 4.00" Corrugated Bins 7 and 8 Rings Figure 10C PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 25: 18' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings

    10. 18' Cut-Lok/Cor-Lok and Grandstand Layouts 18' Cor-lok/cut-lok and 20 Gauge Grandstand Layout 2.66" Corrugated Bins 12 Rings Figure 10D PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 26: 18' Cor-Lok/Cut-Lok And 20 Gauge Grandstand Layout 4.00" Corrugated Bins 9 Rings

    10. 18' Cut-Lok/Cor-Lok and Grandstand Layouts 18' Cor-Lok/Cut-Lok and 20 Gauge Grandstand Layout 4.00" Corrugated Bins 9 Rings Figure 10E PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 27: Chapter 11 20 Gauge Floor Support Requirements

    How to read the chart: For example, a 12' diameter bin with 7 rings would have spacing of 54/27 (the top numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom number). PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 28: 20 Gauge Grandstand Chart - 4.00" Corrugation

    How to read the chart: For example, a 12' diameter bin with 5 rings would have spacing of 54/27 (the top numbers). Meaning A=54" and B=27". The number of supports needed would be 62, (the bottom number). PNEG-214 12'-18' Cor-Lok and Cut-Lok Flooring...

  • Page 29: Chapter 12 Flashing Support Stiffeners

    Fasten the flashing to the wall, flashing support, and floor. Seal all spaces by welding or caulking. 4. Paint all welds with good quality zinc rich paint. 5. Stiffener flashing supports (SS-6984) must be ordered separately from the standard floor and flashing. Figure 12A PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...

  • Page 30: Chapter 13 Air Flow Support Instructions

    Double supports are used at the sump and along the sides of the discharge auger for spacing of 16" or less and for recirculating bin equipment. c. Full supports may have to be overlapped or angled to provide support at walls and to maintain spacing and flashing requirements. PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 31 13. Air Flow Support Instructions The following Figure 13A show methods of support placement to achieve the necessary spacing close to discharge augers and sumps. Figure 13A PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 32 14' diameter in the center of the floor. 5. Contact a representative for air flow supports required for larger bins and deeper grain depths. 6. * Increase the number of supports by 5% when used with 6-3/4" wide mfs floor planks. PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 33 13. Air Flow Support Instructions Figure 13B PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 34 Bin Diameter - Number of Supports Grain 49' 6" 55' 8" 61' 10" Depth at Spacing Bin Wall (in.) Full Double Single Full Double Single Full Double Single (ft.) 24" 20" 20" 20" 16" 13" 12" 10" 1050 PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 35 Single Full Double Single Full Double Single 30" * 286 26" * 286 24" **344 20" 16" 13" 12" 10" 24" and 12" (for Grain Flow) * Use 24" Spacing ** Use 20" Spacing PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 36 NOTES PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...

  • Page 37: Chapter 14 Warranty

    PRIOR TO INSTALLATION, PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI. PHLEGAL: #1832020 v1 (139LG01!.DOC) (revised December 2005) PNEG-214 12'-18 Cor-Lok and Cut-Lok Flooring...
  • Page 38 This equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com...

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