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Weed Eater WE12538K Owner's Manual

12.5 hp 38 inch lawn tractor
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OWNER'S
MANUAL
MODELNO.WE12538K
12.5HP 38 Inch
LawnTractor
•
Assembly
•
Operation
Customer
Responsibilities
•
Service and Adjustments
•
Storage
•
Troubleshooting
•
Repair Parts
For Parts and Service, contact our authorized distributor, call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
|
WElDlATER
181544
1.16.02 TR
PRINTED IN U.S.A.

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Summary of Contents for Weed Eater WE12538K

  • Page 1 OWNER'S MANUAL MODELNO.WE12538K 12.5HP 38 Inch LawnTractor • Assembly • Operation Customer Responsibilities • Service and Adjustments • Storage • Troubleshooting • Repair Parts For Parts and Service, contact our authorized distributor, call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886 WElDlATER 181544 1.16.02 TR PRINTED IN U.S.A.
  • Page 2 SAFETY RULES SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS ,_ IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION Avoid starting or stopping on aslope.
  • Page 3 SAFETY RULES Safe Operation Practices for Ride-On Mowers Look for this symbol to point out im- portant safety precautions. It means • Be sure the area is clear of other people before mowing. CAUTION!!! BECOMEALERTm YOUR Stop machine if anyone enters the area. SAFETY IS INVOLVED.
  • Page 4 PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase ofa newtractor. It has been designed, engineered and manufactured to give GASOLINE CAPACITY 1.25 GALLONS you the best possible dependability and performance. AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest authodzed service OIL TYPE (API-SF-SJ): SAE 30 (above 32°F)
  • Page 5 UNASSEMBLED PARTS Steering Wheel Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Lock Washer Steering Wheel Insert Steering © Boot Steering (1) Bolt Extension Shaft Steering Wheel Adapter For Future Use © (1) Hex Bolt Keys 3/8-16 x I (2) Keys Slope Sheet (1) Lockwasher...
  • Page 6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 7 ASSEMBLY HOW TO SET UP YOUR TRACTOR CHECK BATTERY (See Fig. 2) • Lift seat pan to raised position. • If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps, (See "BATTERY"...
  • Page 8 ASSEMBLY ,/'CHECKLIST (See Opera- TO DRIVE TRACTOR SKID tion section, page 10, for location and func- BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC- controls) tion of TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SA TISFAC TION FROM THIS &WARNING: Before starting, read, understand and follow QUALITY PRODUCTo...
  • Page 9 OPERATION These symbols may appear on you r tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT...
  • Page 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR 3ompare the illustrationswith your tractor tofamiliarize yourself with the locationsof various controlsand adjustments. Save '_hismanual for future reference. ATTACHMENT IGNITION SWITCH CLUTCH SWITCH LEVER, PLUNGER •...
  • Page 11 OPERATION HOW TO USE YOUR TRACTOR IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD). (See Fig. 5) TO SET PARKING BRAKE NOTE: Under certain conditions when tractor is standing Your tractor is equipped with an operator presence sensing idle with the engine running, hot engine exhaust gases may switch.
  • Page 12 OPERATION TO TRANSPORT (See Fig. 6) TO OPERATE MOWER Raise attachment liftto highest positionwith attachment Your tractor isequipped with an operator presence sensing lift control. switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will •...
  • Page 13 OPERATION MOWING TIPS TO START ENGINE (See Fig. 5) When starting the engine forthe first time or ifthe engine has • Tire chains cannot be used when the mower housing is attached to tractor. run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
  • Page 14 CUSTOMER RESPONSIBILITIES AS YOU COMPLETE _.k:_. _._ Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners ikf_s ik#° Lubrication Chart Check Battery Level Sharpen/Replace Mower Blades Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter)
  • Page 15 CUSTOMER RESPONSIBILITIES TRACTOR MANDREL TRAILING ASSEMBLY Always observe safety rules when performing any mainte- EDGE UP nance. CENTER BRAKE OPERATION HOLE Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "3O ADJUST BRAKE"in the Servica and Adjustments section of this manual).
  • Page 16 CUSTOMER RESPONSIBILITIES BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils Your tractor has a battery charging system which is suffi- will result in increased oil consumption when used above cient for normal use. However, periodic charging of the 32°F.
  • Page 17 CUSTOMER RESPONSIBILITIES CLEAN AIR SCREEN AIR FILTER (See Fig. 12) Air screen must be kept free of dirt and chaff to prevent Your engine will not run properly using a dirtyair filter. Clean engine damage from overheating. Clean with a wire brush or the foam pre-cleaner after every 25 hours of operation or compressed airto removedirt and stubborn dried gumfibers.
  • Page 18 CUSTOMER RESPONSIBILITIES MUFFLER Inspect and replace corroded muffler and spark arrester (if CLAMP equipped) as itcould create a fire hazard and/or damage. SPARK PLUGS CLAMP Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever FUEL occurs first.
  • Page 19 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place gearshift lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. •...
  • Page 20 SERVICE AND ADJUSTMENTS When distance"D" is 1/8" to 1/2" Iowerat front than rear, TO LEVEL MOWER HOUSING • tighten nuts "F" against trunnion on both front links. Adjust the mower while tractor is parked on level ground or To raise front of mower, loosen nut"F" from trunnion on ddveway.
  • Page 21 SERVICE AND ADJUSTMENTS • Pull belt toward front of tractor and remove downwards from around engine pulley. R.H. SUSPENSION • Install new belt by reversing above procedure. MANDREL ENGINE PULLEY PULLEY IDLER ETAINER PULLEYS SPRING PULLEY MANDREL PULLEY FIG. 19 FIG.
  • Page 22 SERVICE AND ADJUSTMENTS TO START ENGINE wITH A WEAK BATTERY REPLACING BATTERY (See Figs. 24 and 25 See Fig. 23) & CAUTION: Do not short battery CAUTION: Lead-acid batteries generate terminals by allowing a wrench or any explosive gases. Keep sparks, flame other object to contact both terminals and smoking materials away from bat- at the same time.
  • Page 23 SERVICE AND ADJUSTMENTS ENGINE TO REPLACE HEADLIGHT BULB • Raise hood. TO ADJUST THROTTLE CONTROL CABLE • Pull bulb holderout of the hole in the backside of the grill. (See Fig. 27) • Replace bulb in holder and push bulb holder securely The throttle control has been preset at the factory and back into the hole in the backside of the grill.
  • Page 24 STORAGE Immediately prepare your tractor for storage at the end of the • If battery is removed from tractor for storage, do not season or if the tractor will not be used for 30 days or more. store battery directly on concrete or damp surfaces. CAUTION: Never store the tractor with ENGINE...
  • Page 25 TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM Fill fuel tank. Will not start Out of fuel. See "TO START ENGINE" in Operation section. Engine not "CHOKED" properly. Wait several minutes before attempting to start. Engine flooded. Bad spark plug. Replace spark plug. Clean/replece air filter.
  • Page 26 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Faulty operator-safety presence control system. Engine continues to run Check widng, switches and connections. If not corrected, contact an authodzed service canted when operator leaves seat with attachment department. clutch engaged Poor cut - uneven Worn, bent or loose blade.
  • Page 27 TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 SCHEMATIC BATTERY FUSE STARTER B_CK w.,_ '© ' C_,'-- L ..SOLENOID (_LUTCH/ BRAKe: (PEDAL UP) WHI_ IGNITION (NOT OCCUPIED) SWITCH SEAT SWITCH BLACK BLACK xouR _LACK (CLUTCH OFF) CONNECTOR METER (OPTIONAL)
  • Page 28 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 ELECTRICAL...
  • Page 29 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery 176138 Switch Interlock 165685 Hamess Asm Light W/4152j 4152J Bulb Light #1156 4799J Cable Battery 6 Ga 11 "red 146147...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER WE'I2538K, PRODUCT NO. 954 56 29-06 CHASSIS _.. 5 26 31 °i...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 CHASSIS PART DESCRIPTION 17462O Chassis 176554 Drawbar, Stretch 17060612 Screw 3/8-16 x 3/4 155272 Bumper, Hood/Dash 174643X013 Saddle Silkscreen Fit Sdl 155138 Clip Retainer Slide-On 168347)(011 Dash 72140608 Bolt, Carriage 3/8-16 x 1 174996...
  • Page 32 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 DRIVE 56" _ F°/...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 DRIVE PART PART DESCRIPTION DESCRIPTION Transaxle 123205X Retainer Belt Style Spdng Peerless Model 205-544c 74760624 Bolt Hex Hd 3/8-16unc X 1-1/2 (Order parts from transaxle 73680600 Nut Crownlock 3/8-16 Unc manufacturer) 73680500 Nut Crownlock 5/16-18 unc...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 STEERING ..I- ..
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 STEERING PART DESCRIPTION 133741X428 Wheel Steering Ayp/P/L BIk 175234 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga 19272016 Washer 27/32 X 1-1/4 X 16 Ga 12000029...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12_8_ PRODUCT NO. 954 _ ENGINE _.., IiiI* _" OPTIONAL EQUIPMENT Spark Arrester...
  • Page 37 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 ENGINE PART DESCRIPTION 170551 Control Th/ch Flag 1772O4O8 Screw Hex Thd Cut 1/4-20 x 1/2 Engine, B&S 289707 (Order parts from engine manufacturer) 137348 Muffler Exhaust B&S Lc 165291 Gasket Eng 1 313 Id Tin Plated 148456...
  • Page 38 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 SEAT _../5 PART PART DESCRIPTION DESCRIPTION 127426X Seat 72050412 Bolt Rdhd Sht Nk 1/4 - 20 X 1 -1/2 140551 Bracket Seat Pivot 134300 Spacer Split .28 X .96 71110616 Bolt Hex 3/8 - 16 X 1 121250X...
  • Page 39 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 DECALS PART PART DESCRIPTION DESCRIPTION 181251 Decal, Clutch/Brake Eng/Fr 157163 Decal, Oper Sdl P/L Gear Dr Eng Decal, V-Belt Sch. 170839 Decal, Engine HP 136832 170563 DecalWaming 138311 Decal, Handle Lft Height Adj.
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 MOWER LIFT 11__ ./_0 161718...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg w/plunger 159471 Shaft Asm Lift RH 105767X Pin Groove 1 500 Zinc 12OO0002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing Nylon BIk 629 Id 109413X...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 MOWER DECK...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER WE12538K, PRODUCT NO. 954 56 29-06 MOWER DECK PART PART DESCRIPTION DESCRIPTION 170280 Mower Housing Assembly 165723 Spacer, Retainer 72140506 Knob Bolt Carriage 5/16-18 x 3/4 106932X 138017 V-Belt, 42" Mower Bracket Asm Fr. Sway Bar 144200 169970 Pin, Cotter 3/32 x 3/4...
  • Page 44 SERVICE NOTES...
  • Page 45 LIMITED WARRANTY The Manufacturerwarrantsto the originalconsumer purchaserthat this productas manufacturedis free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the odginal consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
  • Page 46 TECUMSEt_ TECUMSEt't WARRANTY Issued January 1980 Revised January 1991 LIMITED WARRANTIES NEW PEERLESS GEAR POWER TRAIN COMPONENTS A. Products Warranted Peerless Gear and Machine Division of Tecumseh Products Company ("Tecumseh"), subject to the limitations contained below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission,...
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION 15 DEGREES MAX. WARNING: To avoid serious injury, operate your tractor up and down the face of slopes, never across the face. Do not mow slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.
  • Page 48 W/DKATER°...