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Fairchild SEMICONDUCTOR RC5050 Application Note

Dc-dc converters on pentium pro motherboards

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Application Note 50

Implementing the RC5050 and RC5051 DC-DC
Converters on Pentium
Introduction
This document describes how to implement a switching volt-
age regulator using an RC5050 or an RC5051 high speed
controller, a power inductor, a Schottky diode, appropriate
capacitors, and external power MOSFETs. This regulator
forms a step down DC-DC converter that can deliver up to
14.5A of continuous load current at voltages ranging from
1.3V to 3.5V. A specific application circuit, design consider-
ations, component selection, PCB layout guidelines, and per-
formance evaluations are covered in detail.
In the past 10 years, microprocessors have evolved at such an
exponential rate that a modern chip can rival the computing
power of a mainframe computer. Such evolution has been
possible because of the increasing numbers of transistors that
processors integrate. Pentium CPUs, for example, integrate
well over 5 million transistors on a single piece of silicon.
To integrate so many transistors on a piece of silicon, their
physical geometry has been reduced to the sub-micron level.
As a result of each geometry reduction, the corresponding
operational voltage for each transistor has also been reduced.
The changing CPU voltage demands the design of a pro-
grammable power supply—a design that is not completely
re-engineered with every change in CPU voltage.
The voltage range of the CPU has shown a downwards trend
for the past 5 years: from 3.3V for the Pentium, to 3.1V for
the Pentium Pro, and to 1.8V for future processors. With this
trend in mind, Raytheon Electronics has designed the
RC5050 and RC5051 controllers. These controllers integrate
the necessary programmability to address the changing
power supply requirements of lower voltage CPUs.
Previous generations of DC-DC converter controllers were
designed with fixed output voltages adjustable only with a
set of external resistors. In a high volume production envi-
ronment (such as with personal computers), however, a CPU
voltage change requires a CPU board re-design to accommo-
date the new voltage requirement. The 5-bit DAC in the
RC5050 and the RC5051 reads the voltage ID code that is
programmed into modern processors and provides the appro-
priate CPU voltage. In this manner, the PC board does not
have to be re-designed each time the CPU voltage changes.
The CPU can thus automatically configure its own required
supply voltage.
®
Pro Motherboards
Intel Pentium Pro Processor Power
Requirements
Refer to Intel's AP-523 Application Note, Pentium
Processor Power Distribution Guidelines, November 1995
(order number 242764-001), as a basic reference. The speci-
fications contained in this document have been modified
slightly from the original Intel document to include updated
specifications for more recent processors. Please contact
Intel Corporation for specific details.
Input Voltages
Available inputs are +12V 5% and +5V 5%. Either one or
both of these inputs can be used by the DC-DC converter.
The input voltage requirements for Raytheon's RC5050
and RC5051 DC-DC converters are listed in Table 1.
Table 1. Input Voltage Requirements
Part #
Vcc for IC
RC5050
+5V 5%
RC5051
Pentium Pro DC Power Requirements
Refer to Table 2, Intel Pentium Pro and OverDrive
sor Power Specifications. For a motherboard designs without
a standard VRM (Voltage Regulator Module) socket, the
on-board DC-DC converter must supply a minimum of
13.9A of current @2.5V and 12.4A of current @3.3V. For a
Flexible Motherboard design, the on-board DC-DC con-
verter must supply 14.5A maximum I
DC Voltage Regulation
As indicated in Table 2, the voltage level supplied to the
CPU must be within 5% of its nominal setting. Voltage reg-
ulation limits must include:
• Output load ranges specified in Table 2
• Output ripple/noise
• DC output initial voltage set point
• Temperature and warm up drift (Ambient +10 C to +50 C
at full load with a maximum rate of change of 5 C per 10
minutes minimum but no more than 10 C per hour)
• Output load transient with:
Slew rate >30A/ s at converter pins
Range: 0.3A - I
CC
www.fairchildsemi.com
MOSFET
MOSFET
Drain
Gate Bias
+5V 5%
12V 5% or
+5V 5%
P.
CC
P Max (as defined in Table 2).
®
Pro
®
Proces-
Rev. 1.1.0

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Summary of Contents for Fairchild SEMICONDUCTOR RC5050

  • Page 1: Application Note

    Application Note 50 Implementing the RC5050 and RC5051 DC-DC Converters on Pentium Introduction This document describes how to implement a switching volt- age regulator using an RC5050 or an RC5051 high speed controller, a power inductor, a Schottky diode, appropriate capacitors, and external power MOSFETs.
  • Page 2 AN50 Table 2. Intel Pentium Pro and OverDrive CPU Model, Features 150MHz, 256K L2 Cache 166MHz, 512K L2 Cache 180MHz, 256K L2 Cache 200MHz, 256K L2 Cache 200MHz, 512K L2 Cache OverDrive Processors 150Mhz 180Mhz 200Mhz Flexible Motherboard Notes: 1. Maximum power values are measured at typical V 2.
  • Page 3 APPLICATION NOTE I/O Controls In addition to the Voltage Identification, there are several sig- nals that control the DC-DC converter or provide feedback from the DC-DC converter to the CPU. They are Power- Good (PWRGD), Output Enable (OUTEN), and Upgrade Present (UP#).
  • Page 4: Overvoltage Protection

    AN50 5-BIT VREF VID0 VID2 RSEL VID1 VID3 The HIDRV driver has a power supply, VCCQP, supplied from a 12V source as illustrated in Figure 2. The resulting voltage is sufficient to provide the gate to source voltage to the external MOSFET that is required to achieve a low .
  • Page 5: Short Circuit Protection

    APPLICATION NOTE Short Circuit Protection A current sense methodology is implemented to disable the output drive signal to the MOSFET(s) when an over-current condition is detected. The voltage drop created by the output current flowing across a sense resistor is presented to an internal comparator.
  • Page 6 AN50 +12V 2.5 H 0.1 F 1000 F 1000 F 1000 F VREF 0.1 F VID4 VID3 VID2 VID1 VID0 Figure 4. Synchronous DC-DC Converter Application Schematic Using the RC5051 0.1 F 1N4691 IRF7413 4.7 F RC5051 IRF7413 100pF ENABLE 0.1 F 0.1 F APPLICATION NOTE...
  • Page 7 APPLICATION NOTE MOSFET Selection Cosiderations MOSFET Selection This application requires N-channel Logic Level Enhance- ment Mode Field Effect Transistors. Desired characteristics are as follows: • Low Static Drain-Source On-Resistance, < 37 m (lower is better) DS,ON • Low gate drive voltage, V 4.5V Table 3.
  • Page 8 AN50 Two MOSFETs in parallel. We recommend two MOSFETs used in parallel instead of one single MOSFET. The following significant advantages are realized using two MOSFETs in parallel: • Significant reduction of Power dissipation. Maximum current of 14A with one MOSFET: = (I )(Duty Cycle) = MOSFET...
  • Page 9 APPLICATION NOTE Converter Efficiency Losses due to parasitic resistance in the switches, coil, and sense resistor dominate at high load-current level. The major loss mechanisms under heavy loads, in usual order of impor- tance, are: • MOSFET I R Losses •...
  • Page 10 AN50 Selecting the Inductor The inductor is one of the most critical components to be selected for a DC-DC converter application. The critical parameters are inductance (L), maximum DC current (I and DC coil resistance (R ). The inductor core material is a crucial factor in determining the amount of current the inductor is able to withstand.
  • Page 11 APPLICATION NOTE Therefore, for load current of 14.5A, the peak current through the inductor, I , is found to be approximately 15.5A: – ---------------------------- - inductor Load, max Therefore, the short circuit detection threshold must be at least 16.5A. Table 7. Comparison of Sense Resistors Motherboard Description Trace Resistor...
  • Page 12 AN50 Embedded Sense Resistor (PC Trace Resistor) Embedded PC trace resistors have the advantage of near zero cost implementation. However, the value of the PC trace resistor has large variations. Embedded resistors have 3 major error sources: the sheet resistivity of the inner layer, the mismatch due to L/W, and the temperature variation of the resistor.
  • Page 13 APPLICATION NOTE IFBH MnCu Discrete Resistor IFBL Figure 11. Short Circuit Sense Resistor Design Using a PC Trace Resistor and an Optional Discrete Sense Resistor tion. The embedded sense resistor allows the user to choose a plus or a minus delta resistance tap to offset any large sheet resistivity change.
  • Page 14 AN50 Figure 13A. V Output Waveform for Normal CCQP Operation Condition with V Figure 13B. V Output Waveform for CCQP Output Shorted to Ground Power dissipation on the Schottky diode during a short cir- cuit condition must also be considered. During normal oper- ation, the Schottky diode dissipates power while the power MOSFET is off.
  • Page 15: Input Filter

    APPLICATION NOTE FET. Low Equivalent Series Resistance (ESR) capacitors are best suited for this type of application. Incorrect selection can hinder the converter's overall performance. The input capacitor should be placed as close to the drain of the FET as possible to reduce the effect of ringing caused by long trace lengths.
  • Page 16 AN50 Table 11. Bill of Materials for a 13A Pentium Pro Klamath Application Quantity Reference Manufacturer Part Pulse Engineering PE-53680 Pulse Engineering PE-53681 M1-M4 International Rectifier (note 2) IRF7413 Rsense Coppel CuNi Wire resistor Panasonic ERJ-6GEY050Y Panasonic ERJ-6ENF10.0KY Raytheon RC5050M or RC5051M Refer to Appendix A for Directory of component suppliers.
  • Page 17 APPLICATION NOTE In general, all of the noisy switching lines should be kept away from the quiet analog section of the RC5050. That is, traces that connect to pins 12 and 13 (HIDRV and VCCQP) should be kept far away from the traces that con- nect to pins 1 through 5, and pin 16.
  • Page 18 AN50 Guidelines for Debugging and Performance Evaluations Debugging Your First Design Implementation 1. Note the setting of the VID pins to know what voltage is to be expected. 2. Do not connect any load to the circuit. While monitoring the output voltage, apply power to the part with current limiting at the power supply.
  • Page 19 APPLICATION NOTE load 11010 10.0 11.0 12.0 13.0 13.9 Load Regulation 0.5A – 13.9A Note: Load regulation is expected to be typically around 0.8%. The load regulation performance for this device under evaluation is excellent. Output Voltage Load Transients Due to Load Current Step This test is performed using Intel P6.0/P6S/P6T Voltage 2.505 Transient Tester.
  • Page 20 AN50 Input Ripple and Power on Input Rush Current = 9.9A Input Ripple Refer to Attach- load Voltage = 15mV ment G for Scope Picture Note: Excellent input ripple voltage. Input ripple voltage is recom- mended to be less than 5% of the output voltage. Component Case Temperature Device Description...
  • Page 21 APPLICATION NOTE AN50 Attachment C Attachment E Attachment F Attachment D Attachment G...
  • Page 22 AN50 Summary This application note covers many aspects of the RC5050 and RC5051 for implementation of a DC-DC converter a on Pentium Pro motherboard. A detailed discussion includes the processor power requirements, a description of the RC5050 and RC5051, design considerations and compo- nents selection, layout guidelines and considerations, guide- lines for debugging, and performance evaluations.
  • Page 23 APPLICATION NOTE Appendix A Directory of Component Suppliers Dale Electronics, Inc. E. Hwy. 50, PO Box 180 Yankton, SD 57078-0180 PH: (605) 665-9301 Fuji Electric Collmer Semiconductor Inc. 14368 Proton Rd. Dallas, Texas 75244 PH: (214)233-1589 General Instrument Power Semiconductor Division 10 Melville Park Road Melville, NY 11747 PH: (516) 847-3000...
  • Page 24 AN50 LIFE SUPPORT POLICY FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems...

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