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Fairchild Osprey CAM/CCD-2KCL.TDI User Manual

High performance tdi line scan camera
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OSPREY CAMERA SERIES
CAM/CCD-2KCL.TDI
CAM/CCD-4KCL.TDI
ULTRA-HIGH PERFORMANCE
TM
With CameraLink
Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User's Manual • Rev C• 1 of 30

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Summary of Contents for Fairchild Osprey CAM/CCD-2KCL.TDI

  • Page 1 OSPREY CAMERA SERIES CAM/CCD-2KCL.TDI CAM/CCD-4KCL.TDI ULTRA-HIGH PERFORMANCE With CameraLink Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 1 of 30...

  • Page 2: Emc Conformance

    This product fulfills the following requirements of the standards and carries the CE marking. EMC: FCC Part 15, Subpart B EN 6100-6-4:2001 EN 6100-6-2:2001 EN6100-3-2:2000 EN 6100-3-3:1995/A1:2001 Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 2 of 30 EMC Conformance...
  • Page 3 1801 McCarthy Boulevard www.fairchildimaging.com Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 3 of 30 Revision B December 14, 2004 Fairchild Imaging, Inc.

  • Page 4: Table Of Contents

    5.1 Electrostatic Discharge... 26 5.2 Preventing ESD Damage ... 26 5.3 Protecting Against Dust, Oil and Scratches... 26 5.4 Cleaning the Sensor Window ... 26 Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 4 of 30...
  • Page 5 SECTION 6 Troubleshooting ... 27 6.1 Check Simple Things First ... 27 6.2 General Solutions... 27 SECTION 7 Product Support ... 30 Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 5 of 30...

  • Page 6: High Performance Tdi Line Scan Camera

    • User selectable TDI lengths of 96, 64, 32, 16, 4 • 25MHz pixel clock • Non volatile gain/offset value memory • 1 LSB Noise RMS Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 6 of 30 Introduction to the output.
  • Page 7 Full Spectrum of Applications • Precision manufacturing inspection • Web inspection • Sorting and routing • Biomedical readout systems • Diagnostic systems Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 7 of 30 hookup...

  • Page 8: Camera Specification

    7. A delta window of 8 pixels is examined and shifted by half its window. First and last pixel excluded from each tap. 8. Camera will operate below min. line rate with degraded performance. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 8 of 30 2048 Units Min.

  • Page 9: Block Diagram Ccd525

    Both sensors are much more sensitive than single line CCDs used in line scan cameras. 1.4 Block Diagram CCD525 2048 x 96 stages Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 9 of 30...

  • Page 10: Block Diagram Ccd545

    1.5 Block Diagram CCD545 4096 x 96 stages Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 10 of 30...

  • Page 11: K/4K Tdi Camera Timing Diagram

    :1.8 µS ExSync min Set – Up :650 nS ExSync min pulse Width :1.8 µS Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 11 of 30 4K TDI CameraLink Strobe Period :40 nS LVAL Set –Up Time...

  • Page 12: Thermal Considerations

    Try to avoid excess temperatures in the ambient around the camera. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 12 of 30...

  • Page 13: Section 2 Camera Hardware Interface

    Remember, TDI cameras require PRECISE synchronization with the object velocity! (See example images below.) Good TDI Synchronization Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 13 of 30 10 cm 100µm per pixel 13µm...

  • Page 14: Connectors, Pinouts And Cables

    2.2 Connectors, Pinouts, and Cables MDR-26 CameraLink Camera Pin # Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 14 of 30 Figure 2.2-1 Connector 3M p/n 334 – 34 series Table 2.2-1 Frame Grabber Pin #...

  • Page 15: Power Supply

    When installing the mating connector, be sure to line up the slots. This action will assure that you will not bend any of the pins. Hirose HR25-7TR-6P Receptacle Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 15 of 30 Pin # Description...

  • Page 16: Section 3 Camera Control

    Command + enter + value, example: Type in SSM then enter, then type 2 Command + enter + value + enter, example: Type in SLR then enter, then type 2000, then enter Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 16 of 30...
  • Page 17 This command reads the different component voltages located within the camera. The camera returns … Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 17 of 30 Reboot Started Fairchild Imaging 2K TDI Camera Link Fairchild Imaging 4K TDI Camera Link FPGA REV.2.5...
  • Page 18 This command allows you to select a test pattern. When selecting the option you need, enter the appropriate single digit number, and then hit enter. No output from camera… Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 18 of 30 Temp 39.42°C (example) Value...
  • Page 19 The power on values will be the last saved from SAP (X). Load from flash to camera. Recall all parameters Set bit shift Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 19 of 30 9600 19200...

  • Page 20: Camera Command Summary

    Select Correction Mode Select Test Pattern Change Baud rate Light Emitting Diode Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 20 of 30 value 0 – 255 value 0 – 255 value 0 – 1023 value 0 –...

  • Page 21: Framing Mode

    Clear CC2 • Readout Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 21 of 30 Summary This function allows user to shift 12, 10, 8 bit video This function allows you to save default or user...

  • Page 22: Section 4 Mechanical And Optical Considerations

    SECTION 4 Mechanical and Optical Considerations Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 22 of 30...

  • Page 23: Camera Dimensions And Mounting Facilities

    The "z" distance from the surface of the square to the top of the sensor is 13.72mm. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 23 of 30...

  • Page 24: Mechanical Drawing Of Available Camera Face Mounting "L" Bracket

    Mechanical Drawing of Available Camera Face Mounting “L” Bracket Contact your Fairchild Imaging representative for more details. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 24 of 30...

  • Page 25: Illumination

    – a light source may produce progressively less light in some areas of the spectrum but not others. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 25 of 30 Factors include the nature, speed, and spectral...

  • Page 26: Electrostatic Discharge

    • If for some reason cleaning of the sensor window is required, use lens wiping cloth with a small amount of eyeglass cleaning fluid. Do not use solvent as it may smear the sensor window. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 26 of 30...

  • Page 27: Check Simple Things First

    Remove the cover from your PC and reset all the cards into the Mother board. Data Clocking/Output Signals Verify the presence of all data clocking and output signals. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 27 of 30 Troubleshooting...
  • Page 28 Check the lens aperture. If the images are too dark, try opening the aperture. Try closing the aperture if they are too bright. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 28 of 30...
  • Page 29 You should also have a captured live image and a captured test image available. Customer support will frequently request that you e-mail copies of these captured images. See Section 7. Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 29 of 30...

  • Page 30: Section 7 Product Support

    Data rate used Control signals used in your application, and their frequency or state Detailed description of problem encountered Fairchild Imaging • CAM/CCD 2KCL.TDI & CAM/CCD-4KCL.TDI Line Scan Camera User’s Manual • Rev C• 30 of 30 Product Support EXSYNC MCLK PRIN...

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