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Exatron 3000B User Manual

Gravity feed automatic component handling system
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Model 3000B - Gravity Feed
Automatic Component Handling System
User's Manual
Version 3.0.3
June 5, 2001
Exatron, Inc.
2842 Aiello Drive
San Jose, California 95111
(408) 629-7600 Tel
(800) exa-tron Tel
(408) 629-2832 Fax
www.exatron.com

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  • Page 1 Model 3000B - Gravity Feed Automatic Component Handling System User’s Manual Version 3.0.3 June 5, 2001 Exatron, Inc. 2842 Aiello Drive San Jose, California 95111 (408) 629-7600 Tel (800) exa-tron Tel (408) 629-2832 Fax www.exatron.com...
  • Page 2 Exatron 3000B www.exatron.com...

  • Page 3: Table Of Contents

    Overall System Safety ... 2-2 ... 2-2 NPACKING SSEMBLING UNPACKING AMBIENT HANDLERS: MODEL 3000B ... 2-2 UNPACKING THE POWER SUPPLY... 2-3 UNPACKING THE FRED/AMBIENT ASSEMBLY ... 2-3 UNPACKING HOT RAIL HANDLERS: MODEL 3010B ... 2-7 UNPACKING THE POWER SUPPLY... 2-7 UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY ...
  • Page 4 OCTO/INDEX CHECK: Shuttle Solenoid Check ... 5-17 OCTO/INDEX CHECK: Input Sensor Check ... 5-18 ODIFIED UTOMATIC DJUST UTOMATIC DJUST UICK EFERENCE CHAPTER 6 DISPLAY DICTIONARY ... 6-1 3000B H ODEL ANDLER TATUS AND CHAPTER 7 PREVENTIVE MAINTENANCE ... 7-1 ... 7-1 VERVIEW ENERAL OLENOID AINTENANCE...
  • Page 5 CHAPTER 8 DRAWINGS ... 8-1 MECHANICAL ... 8-1 ELECTRICAL ... 8-1 CHAPTER 9 REPLACEMENT PARTS ... 9-1 ... 9-1 VERVIEW CHAPTER 10 SUPPLEMENT ... 10-1 PARTS LISTS ... 10-1 Overview... 10-1 www.exatron.com...
  • Page 6 Exatron 3000B www.exatron.com...

  • Page 7: Chapter 1 Introduction

    Devices which pass the test stage are sorted to the output tubes for retrieval by the operator. Many options are available for the Model 3000B Handler, most of which may be added in the field. Available options are described in detail at the time of equipment price quote and include: •...
  • Page 8 M XATRON Sigma" binning requirements. Model 3000B Handlers may be configured for all of the following packages: -DIP, Dual In-Line Packages: "Live Bug" or "Dead Bug" 0.300", 0.400", 0.600", 0.900" Body Width,...

  • Page 9: Exatron Support Services

    Representative Service XATRON XATRON encourages customer in-house equipment XATRON will even honor the warranty on a unit when an in-house XATRON 3000B agrees to XATRON for repair. XATRON Chapter 1 Introduction...

  • Page 10: Offshore Warranty Service

    The octoloader also has an automatic "wiggle" jam-clearing operation which it will implement immediately in an effort to remove the jam without operator assistance. Model 3000B octoloaders use a Snap-On plate which is specifically fitted with tube holders for a given device application.

  • Page 11: The Model 3010B

    All Model 2000B Handlers are supplied with bench-top base plates which must be bolted directly to a bench or table top to secure the handler. Although smaller and less expensive than our Model 3000B, the 2000B Series handlers are equipped with a broad range of features found in all E including: •...
  • Page 12 A. OCTOLAODER MOTOR. B. TILT MECHANISM. C. AIR REGULATOR. D. SERIES 3000B REMOTE POWER SUPPLY. E. BASE PLATE. Please refer to drawing #3000-215 for base plate bolt-down hole pattern. ALL BENCHTOP HANDLERS MUST BE SECURELY BOLTED TO THE TOP OF THE WORKBENCH.
  • Page 13 Exatron 3000B FIGURE 1-1 www.exatron.com Chapter 1 Introduction...

  • Page 14: Warning/Caution Labels

    The labels listed above are shown in detail on the following pages and may be purchased from the E number is 1-800-EXA-TRON. www.exatron.com XATRON factory as desired. Our toll-free telephone 3000B Chapter 1 Introduction...
  • Page 15 Exatron 3000B www.exatron.com Chapter 1 Introduction...
  • Page 16 Exatron 3000B www.exatron.com 1-10 Chapter 1 Introduction...
  • Page 17 Exatron 3000B www.exatron.com 1-11 Chapter 1 Introduction...
  • Page 18 Exatron 3000B www.exatron.com 1-12 Chapter 1 Introduction...
  • Page 19 Exatron 3000B www.exatron.com 1-13 Chapter 1 Introduction...
  • Page 20 Exatron 3000B www.exatron.com 1-14 Chapter 1 Introduction...
  • Page 21 Exatron 3000B www.exatron.com 1-15 Chapter 1 Introduction...
  • Page 22 Exatron 3000B www.exatron.com 1-16 Chapter 1 Introduction...
  • Page 23 Exatron 3000B www.exatron.com 1-17 Chapter 1 Introduction...
  • Page 24 Exatron 3000B www.exatron.com 1-18 Chapter 1 Introduction...
  • Page 25 Exatron 3000B www.exatron.com 1-19 Chapter 1 Introduction...
  • Page 26 Exatron 3000B www.exatron.com 1-20 Chapter 1 Introduction...

  • Page 27: Chapter 2 Installation

    Never defeat any electrical interlock switch supplied with the handler. High Internal Voltages: In most cases, there are no high voltages used inside the Model 3000B handler electronics -- with the exception of the Model 3010B Hot Rail.

  • Page 28: Compressed Air

    Unpacking, Assembling Your Model 3000B handler has been shipped to you in specially designed containers which should be safely stored away. If it should become necessary to return the handler to Exatron, these original shipping containers must be used. Exatron assumes no responsibility for damage during return shipment caused by improper packing of the handler.

  • Page 29: Unpacking The Power Supply

    - DO NOT DISCARD! Proceed with the unpacking/assembly instructions. If you have not purchased a Free Rolling Exatron Dolly, or FRED, skip the following step. UNPACKING THE FRED/AMBIENT ASSEMBLY Tools required: One standard flat-bladed screwdriver One Phillips head screwdriver Size 6 Allen wrench www.exatron.com 3000B Chapter 2 Installation...
  • Page 30 Exatron 3000B Open the fred shipping box and remove all parts of the metal fred. Inside the box you will find one additional set of FRED assembly instructions, Detail Figures A, B and C, and one FRED parts list. Assemble the base of the FRED first. Refer to Detail A.
  • Page 31 #3/8 x 16 hex nuts, attach the pivot plates to the riser bars according to the pivot point selected. Place lock washers and nuts on all six #3/8 bolts. Do not tighten the bolts yet. www.exatron.com 3000B Chapter 2 Installation...
  • Page 32 9. TRAY OPTION: Using three #1/4 x 20 x 2.50" long bolts, three lock washers and three #1/4 x 20 hex nuts, bolt the tray extension frame to the bottom edge of the FRED frame. Tighten all three bolts. DETAIL C www.exatron.com 3000B Chapter 2 Installation...

  • Page 33: Unpacking Hot Rail Handlers: Model 3010B

    Type B pivot is recommended for zero test head interfaces, or when docking the handler to a manipulator. NOTE: The maximum slide angle for PLCC devices is 45° from vertical. www.exatron.com Proceed with the unpacking/assembly instructions. 3000B Chapter 2 Installation...

  • Page 34: Unpacking The Hot Rail Handler Assembly

    4. TRAY OPTION: Using three #1/4 x 20 x 2.50" long bolts, three lock washers and three #1/4 x 20 hex nuts, bolt the tray extension frame to the bottom edge of the FRED frame. Tighten all three bolts. www.exatron.com 3000B Chapter 2 Installation...

  • Page 35: General Operating Specifications

    IMPROPER ELECTRICAL SUPPLY ARE NOT COVERED BY THE EXATRON WARRANTY. Air Requirements Depending upon the type of Changeover Kit used, the Model 3000B may require a filtered air pressure supply of 80 psi/5 cfm (+/- 3 PSI). This air supply must be Clean: containing no particulate matter greater than 5 microns in size;...

  • Page 36: Environmental Operating Specifications

    The life of your handler is greatly enhanced by keeping it as clean as possible. This Model 3000B handler should be placed as close as possible to your tester test socket, since cable length from the contactor to the tester is critical in most applications. Please refer to Chapter 3 Interface Information, for further details.

  • Page 37: Dut Materials

    Tilt Mechanism - Table Top Mounting A tilt mechanism is built into your Model 3000B table top handler. The slide angle may be adjusted from 12° to 60° from vertical. The tilt mechanism is easily removed as needed for large test head interfaces.

  • Page 38: Powering Up, Running Diagnostics

    3. If your application requires compressed air, bolt the black Wilkerson air regulator, part #NCOD440 onto the right side of the 3000B frame, using two #10-32 x 5/8" bolts. With the orange switch in the closed position, attach the nozzle of your clean, dry, compressed air supply to the air regulator.
  • Page 39 NOTE: Power to the Model 3000B may be turned off and then on again at virtually any time during handler operation. The only time it is not advisable to turn the power off is within the first 10 seconds of turning the handler on.

  • Page 40: Practice Session: Cycling Sample Devices

    PASS tube. 5. Run the sample devices until you are comfortable with the operation of the Model 3000B handler. You are now ready to interface the handler to your tester or PROM programmer. Please refer to Chapter 3 Interface Information for details on communications interface selection.

  • Page 41: The Exatron Octoloader

    Press the tube into place in the track of the Octoloader. 6. Close the tube gate over the tube to complete installation. Repeat this process for each additional tube. OCTOLOADER www.exatron.com XATRON handling system. The Octoloader OCTO / INDEX GAP 2-15 3000B Chapter 2 Installation...
  • Page 42 Exatron 3000B www.exatron.com 2-16 Chapter 2 Installation...

  • Page 43: Chapter 3 Interface Information

    Please read through all of the firmware options in this chapter to determine exactly which interface will meet your specific application requirements. www.exatron.com Interface Information XATRON are the subject of the following discussion. They have been XATRON 3000B . Therefore, the DUT XATRON ’ “Handler Port”) and an RS-232 Chapter 3 Interface Info...

  • Page 44: General Interface Options And Set Up

    MODEL 5000 ONLY = EXATRON RS-232 = HANDLER PORT = LOW GOING PULSE [ USES SPECIAL PAL A89 = H P RF RS-232 Address 0097 3000B : New interfaces are for updates as required. Our toll-free “ ” TEST ONLY OPTIONS...

  • Page 45: Pick Up Delay: Address 00A9

    RAM ADDRESS C3 RAM ADDRESS C4 RAM ADDRESS C5 RAM ADDRESS C6 RAM ADDRESS C7 Remote Flush Remote Retest 3000B URRENT ETTING USED BY EXATRON RS AND H P RS 232 ONLY USED BY EXATRON RS AND H P RS...

  • Page 46: Handler Binning Setup

    To figure out the correct binning data for your desired tube outputs, please consult the “ Test Signal - Bin Sort Data Worksheet” which accompanies this document. www.exatron.com Output from handler Shuttle, moves over Inside 3000B XATRON Bins Chapter 3 Interface Info...

  • Page 47: Iv. Storing Bin Assignments In Handler Memory

    13.0 When finished editing, press the [Enter] key to exit editing and set the new DATA into RAM. www.exatron.com -supplied RAM address listing for your system. While XATRON 3000B Chapter 3 Interface Info...
  • Page 48 Exatron Memory addresses in memory for output binning Sort # www.exatron.com handler data: Address 00C0 00C1 00C2 00C3 00C4 00C5 00C6 00C7 3000B Chapter 3 Interface Info...
  • Page 49 00C7 __ __ __ __ __ __ __ ____ __ __ __ __ __ __ __ ____ __ __ __ __ __ __ __ ____ __ __ __ __ __ __ __ 3000B ____ ____ ____ Chapter 3 Interface Info...
  • Page 50 Hex Data Numeral Sort Signal Patterns __ __ __ __ __ __ __ Hex Data Numeral Sort Signal Patterns __ __ __ __ __ __ __ www.exatron.com ____ ____ ____ ____ ____ ____ ____ ____ 3000B Chapter 3 Interface Info...

  • Page 51: H Andler P Ort I Nterface

    HANDLER GROUND OR 16 Not Used OPTO Vcc TO HANDLER 17 Output 8 18 Output 7 19 Output 6 20 Output 5 21 Output 4 22 Start Test Level 23 Handler Vcc+5VDC 24 Tester Ground 3000B . This Chapter 3 Interface Info...
  • Page 52 2. All signals are TTL/CMOS compatible. 3. Opto-isolation is available as an optional feature except on the 2000B Series Handlers. To obtain this feature for your Model 3000B or Model 5000 Handler, please specify your request at the time of placing your handler order.

  • Page 53: Andler Ort Nterface

    IGURE Timing Detail ANDLER NTERFACE SORT MUST BE STABLE FOR 1 MSEC MINIMUM PRIOR TO EOT INDEX / SORT TIME 3-11 3000B NOTE HANDLER ALLOWS ONLY ONE SORT INPUT PER TEST ALL HANDLER INPUTS AND OUTPUTS STANDARD TTL LOGIC NORMALLY HIGH...
  • Page 54 (DUT) will not be tested and will be mis-sorted. It may appear to the www.exatron.com These PALs control the polarity of the 00 = On FF = Off 3-12 3000B Chapter 3 Interface Info...
  • Page 55 EATURE XATRON START PULSE” to the E START PULSE” only to solve interface problems flagged by 3-13 3000B Handler Port interface. This second In many cases, the START” set up XATRON factory for free customer XATRON...
  • Page 56 Exatron 3000B IGURE www.exatron.com 3-14 Chapter 3 Interface Info...

  • Page 57: Rs-232 Interfaces

    8 Data 1 Stop 8 Data 1 Stop 8 Data 1 Stop 8 Data 2 Stop 8 Data 2 Stop 8 Data 2 Stop 8 Data 2 Stop 8 Data 2 Stop 3-15 3000B RS-232 ROGRAMMER Chapter 3 Interface Info...

  • Page 58: Exatron Super

    This address must be set to On for the controlling computer to have access to the handler's RAM. If this address is not set properly, the handler will display the message: WAITING FOR PC. www.exatron.com GROUND RECEIVE ; input to handler SEND ; output from handler GROUND 3-16 3000B EXATRON Chapter 3 Interface Info...
  • Page 59 DUT. No answer is required. Do not send the End-Of-Mark until the handler specifically asks for END LASER [CR]. www.exatron.com ONTROL OMMANDS 5000 for latest revision. The following XATRON 5000 Series Handlers. The handler must be set to XATRON 3-17 3000B SERIES ONLY Chapter 3 Interface Info...
  • Page 60 + T [CR] = Send RAM data from PC to handler RAM E390 - E3FF. + Z [CR] = Laser mark finished. www.exatron.com TO THE ANDLER = plus = “C” command = address = space FF = new data for address location [CR] = end of string 3-18 3000B Chapter 3 Interface Info...

  • Page 61: E Xatron Rs-232:

    Address section at the beginning of this chapter for Baud Rate and Data Format settings. The standard XATRON RS-232 settings are: 9600 Baud, No Parity, 8 Data Bits, 1 Stop. www.exatron.com other control interfaces. XATRON GROUND RECEIVE ; input to handler SEND ; output from handler GROUND 3-19 3000B Chapter 3 Interface Info...

  • Page 62: Basic Handler/Cpu Test Cycle Handshake

    A NEW CYCLE STARTS ~ The tester can send an asterisk, “ ~ You may send a zero, “0,” to the handler as a test result. This FIRST TEST CYCLE 3-20 3000B (“DUT.”) EMOTE ETEST ✻ ✻ ✻ ✻ ,” (“2A” in HEX) as a handler (“DUT.”)
  • Page 63 THROUGH handler data: Address 00C0 00C1 00C2 00C3 00C4 00C5 00C6 00C7 A NEW CYCLE STARTS XATRON 3-21 3000B EMOTE ETEST ESTER factory for instruction on how to XATRON RS-232 interface will use as an output Chapter 3 Interface Info...

  • Page 64: Hp Rs-232:

    This information adds to the basic Exatron RS-232 commands which we have incorporated into our Series 5000 and Series 3000B handlers. The way in which the handler starts and ends each test cycle for the H P RS-232 Interface is the same as for the Exatron RS-232 Interface, described in the basic handler/CPU test cycle handshake above.

  • Page 65: P Rogrammer Rs-232:

    = 04 = Verify data = 08 = Load master www.exatron.com RS-232 interface only. The user may set the handler to XATRON RS-232 interface only. The user may select the default 3-23 3000B recommends leaving Chapter 3 Interface Info...

  • Page 66: Programmer Rs-232 Troubleshooting Guide

    This message is described in XATRON I/O firmware to improperly select the package type -- PLCC, SOIC, I/O programmer only. The error message has been sent by the equipment. XATRON 3-24 3000B I/O to report the control XATRON Chapter 3 Interface Info...

  • Page 67: Chapter 4 Handler Set Up

    Chapter 4 Overview The intelligent front panel microterminal of the Model 3000B handler controller allows jobs to be set up and running in minutes. Set Up consists of making handler operation selections regarding Package Type, Interface Type, Output Tube Full Count, Plunge Depth (for plunge-to-board changeover kits) and Stop On Fail features for the job you wish to run.
  • Page 68 NOTE: The handler uses a B Model 3000B system. This microterminal unit has its own power-up procedures and set-up conditions. Please refer to Section 3.2 SETUP Category Description of the Microterminal User's Guide located in Chapter 10 of this manual for further information, if required.
  • Page 69 Stop on fail is now ON. key. Stop on fail is now OFF. by pressing the key. by pressing the key. by pressing the key. Chapter 4 Handler Setup 3000B...
  • Page 70 5. 10. Press the[Clear] button to exit SELF ADJUST Z. The handler will now display READY TO RUN. Press the [RUN] button to begin testing/programming. www.exatron.com Chapter 4 Handler Setup 3000B...

  • Page 71: Change Ram

    Exatron CHANGE RAM The Model 3000B system allows the operator to change the RAM of the handler CPU. To access the Change RAM Mode of the Model 3000B: 1. Press the [SET UP] button on the handler controller. The message CHANGE RAM? NO will appear.

  • Page 72: Ram Address Listing

    Please refer to the ANDLER PTIONS 00 = Model 3000B with Octoloader 11 = Model 3000A (old model) Black Main Plate 2B = Model 2000B 31 = Model 3010 Hot Rail Sets the number of motors inherent in the handler:...
  • Page 73 OFF at the start of the test. To enable this option, set this address to 00. To disable this option, set this address to FF. Set this to FF when using LED checker boxes for simulation purposes. 3000B OMMENTS Interface. XATRON UPER Interface.
  • Page 74 Octoloader to be “aligned” on power up. 0? = Jog Left. 1? = Jog Right. : 02 = Jog Left 2 steps; 13 = Jog Right 3 OR EXAMPLE steps. 9 Steps Maximum. 3000B OMMENTS RS-232 XATRON Chapter 4 Handler Setup...
  • Page 75 00 = Handler will automatically shut off all solenoids after 30 seconds of inactivity. Recommended for handlers using solenoids in their CO Kits. Will prevent some “melt downs”. FF = Handler will leave Solenoids in active state until the operator intervenes. 3000B OMMENTS Chapter 4 Handler Setup...
  • Page 76 1000s digit of the Z-motor plunge to contact steps. Set as ASCII Number. 30 to 39 For Plunge to Board Type 4 Changeover Kits. Sets the 100s digit of the Z-motor plunge to contact steps. Set as ASCII Number. 4-10 3000B OMMENTS Chapter 4 Handler Setup...
  • Page 77 Type 5B electronics, (Extra RS-232 port) FF = No 5B checks 30 to 39 For Type 5B CO Kits only Sets 10000’s digit, Home sensor to pick up point 4-11 3000B OMMENTS Start NTERFACE HAPTER FOR FURTHER The second start pulse feature is...
  • Page 78 If the handler is set to Half Step (see below) this number is automatically doubled. DO NOT USE MORE THAN 100 STEPS. For Type 4 Plunge to Board CO Kits Only 4-12 3000B OMMENTS : 789. : 0A = 10 OR EXAMPLE...
  • Page 79 Changeover kits. Creates a slightly larger gap so the device under test can more easily slide under the pick up head. Set as ASCII number. For Type 4 Plunge to Board CO Kits Only 4-13 3000B OMMENTS Chapter 4 Handler Setup...

  • Page 80: Chapter 5 Handler Diagnostics

    This chapter describes the operation of the handler's extensive built-in diagnostics. These Diagnostics allow every sensor, solenoid, switch, motor, and I/O Port in the handler to be individually tested. Use these checks to troubleshoot any problem the handler may have.

  • Page 81: Diagnostics Quick Reference

    ↵ ↵ ↵ ↵ to return to SENSOR CHECK. ↵ ↵ ↵ ↵ to return to SENSOR CHECK. ↵ ↵ ↵ ↵ to return to SENSOR CHECK. ↵ ↵ ↵ ↵ to return to SENSOR CHECK. 3000B Chapter 5 Diagnostics...
  • Page 82 Corresponding Override Switch: YELLOW BUTTON WHITE BUTTON ORANGE BUTTON BLACK BUTTON GREEN BUTTON GREY BUTTON RED BUTTON BLUE BUTTON Corresponding Override Switch: YELLOW BUTTON WHITE BUTTON ORANGE BUTTON BLACK BUTTON GREEN BUTTON GREY BUTTON RED BUTTON BLUE BUTTON 3000B Chapter 5 Diagnostics...
  • Page 83 Exatron CHK LIGHT POLE; Optional Function. Only installed on 3000B at customer request. This routine is used to check the functionality of the light pole for those systems so equipped. The buttons act as toggle switches for the lights. As in the solenoid check, the [0] key will turn all the lights off, and the [9] key will turn them all on.
  • Page 84 = OCTO/INDEX CHK, then: SHUTTLE GATE SOLENOID. Input Sensors 1-8; ↵ ↵ ↵ ↵ to return to OCTO/INDEX CHK. ↵ ↵ ↵ ↵ To return to DIAGNOSTICS Menu. www.exatron.com ↵ ↵ ↵ ↵ to return to ALL MOTOR CHECK. 3000B Chapter 5 Diagnostics...

  • Page 85: Test Site Sensors, 0 Through 7

    LED at any of the handler's transistors. The corresponding number should turn OFF on the handler's display. www.exatron.com 67 for example, if the handler is empty and all sensors are working. XATRON 3000B LED checker part #3000-052 (small Chapter 5 Diagnostics...

  • Page 86: Shuttle Position Sensors, 1 Through 8

    Direct the transistor at any of the handler's IR LEDs. The LED on the checker should turn off. Direct the checker's LED at any of the handler's transistors. The corresponding number should turn OFF on the handler's display. www.exatron.com LED checker part #3000-052 (small XATRON 3000B Chapter 5 Diagnostics...

  • Page 87: Tube Full Sensors, 1 Through 8 (Lead-In Sensors)

    Direct the transistor at any of the handler's IR LEDs. The LED on the checker should turn OFF. Direct the checker's LED at any of the handler's transistors. The corresponding number should turn OFF on the handler's display. www.exatron.com LED checker part #3000-052 (small XATRON 3000B Chapter 5 Diagnostics...

  • Page 88: Tube Switch, 1 Through 8

    PAL A89-10, on PCB #5000-A89. This pin should pulse whenever any tube is removed from the handler. Pressing the [Clear] button will flash the terminal's displayed message to confirm the handler is still in this specific diagnostic check. Press the [Enter] button to EXIT this diagnostic check. www.exatron.com 3000B Chapter 5 Diagnostics...

  • Page 89: Solenoid Check

    Press the [Enter] button to EXIT this diagnostic check and return to the DIAGNOSTICS message. www.exatron.com Output Corresponding Cover LED: Override Switch: YELLOW BUTTON WHITE BUTTON ORANGE BUTTON BLACK BUTTON GREEN BUTTON GREY BUTTON RED BUTTON BLUE BUTTON ALL On ALL Off 5-10 3000B Chapter 5 Diagnostics...

  • Page 90: Interface Check: Rs-232 Check (Control Panel Check)

    Exatron 3000B INTERFACE CHECK: RS-232 Check (Control Panel Check) __________________________________________________________________ For external Handler RS-232 port, this diagnostic tests port 28, 29, 2A, 2B, 2C, 2D, 2E, located on PCB #3000-055, PAL ROB 1, U11, U15. For internal Front Panel RS-232 port, this diagnostic tests port F8, F9, FA, FB, FC, FD, FE, located on PCB #5000-A89, U1, UART.

  • Page 91: Interface Check: Output Port (Output Cover Led Check)

    Press the [Enter] button to EXIT this diagnostic check. www.exatron.com (Output Cover LED Check) Output Pin 10 (Start test output) 22 (Testing) 9 Optional 21 Optional 20 Optional 19 Optional 18 Optional 17 Optional ALL Outputs low (GND) ALL Outputs high (+5) 5-12 3000B Chapter 5 Diagnostics...

  • Page 92: Interface Check: Input Sort Check

    Plug the EXATRON LED Checker into the handler's control port. Slide each of the LED checker's eight position DIP switch micro switches. As you do, the corresponding red output cover LED will turn on. These "input" signals should be latched and saved by the handler. Anytime you wish to reset the interface latch, turn off all of the DIP switches, and then press the handler controller's Output Cover Handler Interface (24 pin "D"...

  • Page 93: All Motor Check: Shuttle Motor Check

    Pressing the [Clear] button will flash the terminal's displayed message to confirm the handler is still in this specific diagnostic check. [Enter] Press the button to EXIT this diagnostic check. www.exatron.com Indicates flashing LED Indicates LED turned off 5-14 3000B Chapter 5 Diagnostics...

  • Page 94: All Motor Check: Test Site Plunger Motor "Z-Motor" Check

    Press the [7] key: JOG UP. The plunger will jog up one step, about .003". Press the [8] key: the handler will automatically move up and stop at the Z Limit Switch and flush any devices into output tube 5.

  • Page 95: All Motor Check: Octoloader Motor Check

    Exatron 3000B ALL MOTOR CHECK: Octoloader Motor Check __________________________________________________________________ This diagnostic tests input port C6, output port C6, C9 located on PCB #5000-397, PAL 397-5, U9. TO ENTER THIS CHECK: WARNING: VERIFY THAT THE OCTOLOADER IS EMPTY OF ALL DEVICES BEFORE USING THIS DIAGNOSTIC.

  • Page 96: Octo/Index Check: Shuttle Solenoid Check

    Exatron 3000B OCTO/INDEX CHECK: Shuttle Solenoid Check _______________________________________________________ This diagnostic tests port B1, located on PCB #5000-A89, PAL A89-10. TO ENTER THIS CHECK: Handler displays DIAGNOSTICS Press the [5] key. Handler displays OCTO/INDEX CHK Press the [2] key. The handler will cycle the shuttle solenoid one time. The solenoid should turn on for 1/4 second and then turn off.

  • Page 97: Octo/Index Check: Input Sensor Check

    1. The on/off ROM address listing may be required. Please contact the E 2. Verify that the switch on the sensor controller, part number E3X-A11, is set with L-ON and D-ON. 3. The front panel PCB, part number 5000-A89, may require a PAL update. Please contact the factory for assistance.

  • Page 98: Modified Automaticz Adjust Feature

    DUT before plunging it to the contacts. Proper plunger positioning is important for the smooth operation of the Model 3000B. The following plunger self-adjustment operation should be implemented whenever the device size is changed so that the handler may conform to specific device height.
  • Page 99 The minimum number of steps is 10. The maximum number of steps is 50. 12. IF THE NUMBER OF STEPS THE PLUNGER MOVES IS NOT WITHIN RANGE: The handler will display ADJ Z SWITCH. The switch itself must be moved so that the plunger will stop within the defined range.

  • Page 100: Automaticz Adjust Quick Reference

    Exatron 3000B Automatic Z Adjust Quick Reference With at least one device in the index section: 1. Press [MANUAL]. 2. Press [5]. 3. Press [RUN] to begin the self-adjustment operation. 4. Press [Clear] to exit Self Adjust Z and return to Manual Mode.
  • Page 101 Exatron 3000B Figure 5-2 Z Plunger Assembly www.exatron.com 5-22 Chapter 5 Diagnostics...

  • Page 102: Chapter 6 Display Dictionary

    Exatron Chapter 6 Model 3000B Handler Status and Error Messages __________________________________________________________________ Messages which appear on the handler controller's display are alphabetically listed below in boldface print. Symbols and numbers appear first. Each entry in this section explains why the message is displayed and where applicable, how to resolve the condition.
  • Page 103 (between 10 and 50 steps.) The Z Plunger Top Position switch itself must now be moved so that the plunger will stop within the defined range. Please refer to Diagnostics Chapter 5 for complete details.
  • Page 104 [Enter] Allows changes to the RAM. Please refer to Chapter 4, Handler Set Up, for further instructions. [SET UP] Toggle back to CHANGE RAM ? NO. www.exatron.com RS-232 Interface. While the handler is establishing initial RS-232 Interface. After testing a device, the handler has received an 3000B Chapter 6 Display Dictionary...

  • Page 105: Check Contacts

    Press any button on the handler's controller. The handler will automatically resume operation if the device is now detected. 2. Verify that the vacuum line is installed from the vacuum generator to the plunger. Verify that the plunger fitting is not leaking. www.exatron.com Chapter 6 Display Dictionary 3000B...
  • Page 106 7. Resume handler operation. XATRON 8. Fax your notes to E explanation of what occurred and a free software update to permanently correct the problem. www.exatron.com as soon as possible. We will answer your fax with an 3000B Chapter 6 Display Dictionary...
  • Page 107 Exatron 3000B DIAGNOSTICS You have pressed the [DIAGNOSTICS] button. Please refer to the Diagnostics Chapter 5 of this manual for further details on using the Diagnostics Mode. DOUBLE PART ERR The handler has miscycled and placed two or more devices into the test site. Make sure you are using the correct changeover kit and that it is in good working condition.
  • Page 108 Exatron 3000B EXATRON RS-232 Please refer to PICK INTERFACE? message later in this section. EXATRON SUPER Please refer to PICK INTERFACE? message later in this section. FAIL PROGRAM Failed programming cycle. . . FAIL VERIFY Failed verify cycle. . .
  • Page 109 [ key. by pressing the key. by pressing the key. by pressing the key. by pressing the key. key. HANDLER PAUSED 3000B message. message. message. .message. Chapter 6 Display Dictionary...

  • Page 110: Interface Check

    Pressing the [7] key to jog the shuttle one step left. Pressing the [9] key to jog the shuttle one step right. When alignment is complete, press the [RUN] button to resume operation. www.exatron.com FULL TUBE = _____. (The current full tube count Chapter 6 Display Dictionary 3000B...
  • Page 111 Exatron 3000B INTO T SITE JAM The handler has tried to load a device into the test site, but the device has failed to arrive there. Manually clear the jammed device and the handler will automatically restart. Or press the [Clear] button to "thump" the test rail (clears many jams common to this area.) Or press [Enter] to try the load cycle again.
  • Page 112 You may press the [Clear] button to abort the test and sort the device to a fail tube. LOW GOING PULSE This is a communications interface for older applications only and is not normally used. Please refer to Interface Information, Chapter 3 for details. www.exatron.com 6-11 Chapter 6 Display Dictionary 3000B...

  • Page 113: Manual Mode

    Please review the Set Up Procedure in Chapter 4 of this manual for details regarding each set-up. PICK INTERFACE? STOP ON FAIL ? PICK PACKAGE ? PLUNGE = (Plunge-to-board changeover kits) FULL TUBE = MODEL 3000-B Power-up message; no action required. www.exatron.com part #3000-055. 6-12 3000B Chapter 6 Display Dictionary...
  • Page 114 The stepper motor being checked is now off. MOVE MOTOR DOWN The plunger motor has moved downward. MOVE MOTOR UP The plunger motor has moved upward. www.exatron.com (Shuttle) (Z Motor Test Site Plunger) (Octoloader) (Optional - May Not Be Used) 6-13 3000B Chapter 6 Display Dictionary...
  • Page 115 Press the [Enter] button to ISSUE NEW START and to clear the handler's input latch. If you are using an LED Checker as a simulator, make sure that only DIP switch #1 is turned ON. XATRON NO BIN TIME OUT The handler has a timer which runs during testing.
  • Page 116 Exatron 3000B OCTO/INDEX CHECK Please refer to the Diagnostics/OCTO/INDEX CHECK section in Chapter 5 of this manual. OUTPUT CLEAR ? There has been a device jam at the handler's output. The handler now senses that the shuttle and the top of the output tubes are clear of devices.

  • Page 117: Please Wait

    PLCC Swing Head Changeover Kit. These kits may be referred to as "Type 2" PLCC Kits. PLEASE WAIT This message is displayed while the handler is powering up. No action is required. www.exatron.com PC control with this interface. XATRON 6-16 3000B Chapter 6 Display Dictionary...
  • Page 118 Verify proper operation of the switch by running Diagnostics: ALL MOTOR CHECK: Test Site Plunger Motor ("Z-Motor") Check as described in Chapter 5. Replace the felt pad used on certain changeover kit versions to close the Z assembly top position switch. Press the [Enter] button to resume operation.

  • Page 119: Ready To Run

    SHUT 12345678 One or more of the numbers shown above is displayed following the word SHUT. Please refer to the Diagnostics/Shuttle Position Sensors, 1 Through 8 Check section in Chapter 5 of this manual. www.exatron.com 6-18 Chapter 6 Display Dictionary 3000B...

  • Page 120: Solenoid Check

    E XATRON previous cycle sort information from testers with poor interface controls. We recommend leaving this check ON. www.exatron.com LED Checker, but it may also cause the handler to missort by using 6-19 3000B XATRON Chapter 6 Display Dictionary...

  • Page 121: Stop On Fail

    9. You may press the [6] key. This will cause the handler to move the plunger down one step, about .003". This will also change the handler's plunge setting by one step. This new setting will be used in the next cycle also. www.exatron.com 6-20 Chapter 6 Display Dictionary 3000B...
  • Page 122 3. Press the [MANUAL] button to stop the operation and enter Manual Mode. Verify the plunger upper stop setting by running the Self Adjust Z procedure as described in Chapter 5 of this manual. www.exatron.com 6-21 Chapter 6 Display Dictionary 3000B...

  • Page 123: Transfer Error

    Diagnostics/Tube Switch, 1 Through 8 Check section in Chapter 5 of this manual. TUBE CLEAR WORKS Please refer to the Diagnostics/Tube Switch, 1 Through 8 Check section in Chapter 5 of this manual. TURN ON REMOTE The handler is using the PROGRAM RS-232 interface. The handler is attempting to communicate with the programmer and cannot obtain a correct answer.
  • Page 124 The words UP STEPS = will be followed by a number between 10 and 50 where the XX is shown above. This number indicates the amount of steps necessary to close the top position micro switch. Please refer to "Automatic Z Adjust Feature" in Diagnostics Chapter 5 for complete details.
  • Page 125 Z MOTOR IS UP Z MOTOR NOT UP If the message Z MOTOR NOT UP is displayed, the Z plunger has not arrived at its upper limit stop switch as required. The operator may use the following options to correct this situation: If the [Enter] button is pressed, the handler will try again to locate the upper limit switch.

  • Page 126: Chapter 7 Preventive Maintenance

    NOTE: With the exception of general-use items such as isopropyl alcohol, all cleaning products and replacement parts described in this guide are available from the Sales Department at E Remember, there is one common-sense rule which applies to the model 3000B handler as it does to all production equipment: KEEP IT CLEAN -- it will work better and last longer.

  • Page 127: Dirty Filter

    If you have any trouble with this procedure, call the E XATRON Our toll-free telephone number is 1-800-EXA-TRON. www.exatron.com HAMPION AINTENANCE UIDELINES CLEAN FILTER factory for assistance. 3000B brand Stainless Steel OUT ILLUSTRATION IS " SECTION LATER IN THIS CHAPTER Chapter 7 Preventive Maintenance...

  • Page 128: Monthly Maintenance

    B. Remove the air drying chamber and pour out any liquid which has been extracted from the air supply. www.exatron.com AFTER HOURS OR MORE OFTEN AS NEEDED " UIDELINES SECTION LATER IN THIS CHAPTER 3000B OUT ILLUSTRATION IS PROVIDED IN Chapter 7 Preventive Maintenance...
  • Page 129 A. Turn the valve OFF and verify that the air is indeed off. B. Turn the valve back ON. 10. If your 3000B Series Handler pick-up head uses a rubber suction cup, inspect and clean the rubber suction cup inside the plunger assembly: A.

  • Page 130: Biannual Maintenance

    B. Remove the blue side cover plate of the handler control box. This will expose the internal card cage. Locate the 3000B Front Panel PCB card. The Exatron part# is 5000-A89-C-3. Locate the three posts on the right side of the card labeled +24V , +5V and GROUND.
  • Page 131 Monday through Friday. also offers our customers a complete Service Agreement package, providing extended service XATRON support from E factory personnel or certified independent service technicians. Call us for details! XATRON www.exatron.com Chapter 7 Preventive Maintenance 3000B factory toll- XATRON...
  • Page 132 Exatron 3000B IGURE XATRON OWER UPPLY www.exatron.com Chapter 7 Preventive Maintenance...

  • Page 133: General Solenoid Maintenance Guidelines

    12. Refer to the hardware specifications of the Replacement Parts Chapter of this manual for the part numbers of all solenoids and springs in your handler. 13. Use the solenoid diagnostic routine for proper solenoid movement. Please refer to the Handler Diagnostics Chapter of this manual for details. www.exatron.com Chapter 7 Preventive Maintenance 3000B factory. XATRON...

  • Page 134: Air Regulator Maintenance Guidelines

    If you find it necessary to clean the trap and/or filter more often than once a month, you should correct the problem at your in-house air compressor. Check your manufacturer's manual for the exact procedure necessary. www.exatron.com XATRON equipment which requires #NC00-440, PART #GPA-97-075. PART 3000B . However, in general, set Chapter 7 Preventive Maintenance...
  • Page 135 Exatron 3000B IGURE RESSURIZED EGULATOR www.exatron.com 7-10 Chapter 7 Preventive Maintenance...
  • Page 136 E OALESCING ILTER OISTURE OUNTING LOCK www.exatron.com IGURE Some newer versions will have the orange switch as stocks only one type of air regulator quick disconnect. XATRON 7-11 3000B are equipped with XATRON XATRON Chapter 7 Preventive Maintenance...

  • Page 137: Vacuum Generator Maintenance Guidelines

    REMEMBER: A Dirty Filter = Poor Handler Operation. DIRTY FILTER www.exatron.com Vacuum Switch," in Chapter 10 of this manual for additional ISCO #VGFE10. highly recommends replacing dirty filters with new filters instead.
  • Page 138 Please refer to the Air Regulator Maintenance Guidelines section earlier in this chapter, and as always, contact the E Our toll-free telephone number is 1-800-EXA-TRON. www.exatron.com XATRON factory for assistance as needed. 7-13 Chapter 7 Preventive Maintenance 3000B XATRON XATRON warranty.
  • Page 139 Exatron ENTURI www.exatron.com IGURE ACUUM ENERATOR 7-14 3000B Chapter 7 Preventive Maintenance...

  • Page 140: Vacuum Switch Assembly

    NPUT Typically 80 PSI, +/- 3 PSI. ACUUM . Connects to Pick Up/Apply Head. ACUUM ENSOR DJUSTMENT ON V ACUUM ALVE ON V ALVE . Blow-off. ENTURI ENERATOR ACUUM WITCH SSEMBLY www.exatron.com IGURE OTENTIOMETER 7-15 3000B Chapter 7 Preventive Maintenance...

  • Page 141: Particle Interconnect Contact Maintenance

    A. This contact assembly is mounted onto a programmer socket with 84 pins holding it in place. Gently loosen each of the four sides of the contact assembly by hand and pull straight up to remove it. www.exatron.com XATRON 7-16 Chapter 7 Preventive Maintenance 3000B manufactures two...

  • Page 142: Ultrasonic P I Cleaning

    P I contacts) it is a good idea to bake the P I contacts in an oven at 200 degrees Fahrenheit (90 degrees Centigrade) for 15 minutes, so that any remaining water is removed from the contacts. www.exatron.com 7-17 Chapter 7 Preventive Maintenance 3000B...
  • Page 143 Exatron 3000B www.exatron.com 7-18 Chapter 7 Preventive Maintenance...

  • Page 144: Chapter 8 Drawings

    Exatron Chapter 8 MECHANICAL 3000-200-B 3000B MAIN ASSEMBLY 3000-209-B 3000B POWER SUPPLY ASSEMBLY 3000-210-A 3000B SIDE VIEW, STANDARD MOUNT 3000-215-A 3000B BASE PLATE 3000-276-2-A 3000B POWER SUPPLY ASSEMBLY 3000-325-A 3000B LABEL SYSTEM 3000-429-A1 POWER SUPPLY CALL-OUT ILLUSTRATION 5000-935-C 5000 TYPE SHUTTLE ASSEMBLY...
  • Page 145 TEST SITE DRIVER PCB, SCHEMATIC 5000-A89-C-3 3000B FRONT PANEL PCB, ASSEMBLY 5000-A89-C2 3000B FRONT PANEL PCB, SCHEMATIC 5000-A89-3-A 3000B INPUT WIRING FOR OLDER 3000 CO KITS, SCHEMATIC 5000-A89-4-B 3000B INPUT WIRING FOR NEW 3000B CO KITS, SCHEMATIC 5000-D66-3-C OUTPUT DOOR PCB, ASSEMBLY 5000-D66-A1 OUTPUT DOOR PCB, SCHEMATIC www.exatron.com...
  • Page 146 Exatron ELECTRICAL Continued 5000-J02-47/37-B1 SHUTTLE AIR BLAST VALVE WIRING 5000-P69-1-A1 OUTPUT DOOR/TUBE SWITCH CABLE 6000-517-C-3 TYPE 2 SWITCH BOARD, ASSEMBLY 6000-517-A1 TYPE 2 SWITCH BOARD, SCHEMATIC www.exatron.com 3000B Chapter 8 Drawings...
  • Page 147 Exatron 3000B www.exatron.com Chapter 8 Drawings...

  • Page 148: Chapter 9 Replacement Parts

    Exatron 3000B Chapter 9 Replacement Parts Overview Illustrations and Information for replacement sensors, LEDs, contactors, output tubes and edge connectors are provided in this chapter beginning on the following page. These parts may be ordered as needed from the E Sales Department between 8:00 AM and 5:00 PM, Monday through Friday.
  • Page 149 Exatron 3000B www.exatron.com Chapter 9 Replacement Parts...
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  • Page 184: Chapter 10 Supplement

    PARTS LISTS Overview Following the descriptive guide below, is a Component Parts List for the Model 3000B Handler. This Guide shows how to use the parts list to determine the exact part number of any custom part in your machine in order to replace it if necessary.
  • Page 185 PYREX: Pyrex glass, high-temperature, transparent. LEXAN: Lexan plastic, high-temperature, transparent. LEDEX: Ledex solenoid modification. ULTEMP: Amber colored plastic, high-temp., transparent EM: Electro-mechanical solenoid modification. COPPER: Copper material. www.exatron.com XATRON 10-2 3000B part number in the size XATRON part. The modification is Chapter 10 Supplement...
  • Page 186 NICKEL: Bright nickel plating, silver-chrome in color. NONE: No finish, natural material. PAINT: Painted part, colors may be beige, black or blue. "KIT" Indicates the quantity of this part that is supplied in a standard spare parts kit. XATRON www.exatron.com 10-3 3000B Chapter 10 Supplement...
  • Page 187 Exatron 3000B www.exatron.com 10-4 Chapter 10 Supplement...

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