Generac Portable Products 9777-3 Owner's Manual

4000 watt extended life generator

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Owner's Manual

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Generator

Wheel kit

Storage

Cover

Batter)" charge

cables

Spare Spark

Plug,Air

Filter, and Oil Filter

Spark PlugWrench

Locking20 Amp plug

Locking30 Amp plug

Engineoil

Owner's

manual

Engine manual

If any parts

are missing

or damaged,

call

1-800-270-1408.

Safety Rules....................................

2-3

Assembly......................................

4-5

Know Your Generator .............................

Operation ....................................

7-I I

Product Specifications.............................

Maintenance ....................................

Storage........................................

Troubleshooting .................................

Schematic ......................................

Wiring Diagram .................................

Replacement Parts.............................

{6-19

Warranty .................................

Last Page

Questions?

Help is just a moment away!

Call: Generac Generator

Helpline - 1-800-270-1408

M-F 8-5 CT

Web: www.generac-portables.com

or www.briggsandstratton.com

Table of Contents

Summary of Contents for Generac Portable Products 9777-3

Page 1: Table Of Contents
Owner's manual Replacement Parts......{6-19 Warranty ......... Last Page Engine manual If any parts are missing or damaged, call 1-800-270-1408. Questions? Help is just a moment away! Call: Generac Generator Helpline - 1-800-270-1408 M-F 8-5 CT Web: www.generac-portables.com or www.briggsandstratton.com...
Page 2: Safety Rules
Every effort has been made to ensure that information in this Do not operate generator insideany building or enclosure, manual isaccurate and current However, Generac reserves includingthe generator compartment of a recreational vehicle the right to change,alter or otherwise improvethe product (RV).
Page 3 CAUTION DANGER Use generator only for intended uses. tf you have questions about intended use, ask dealer or contact Generac. Operate generator only on level surfaces. Do not expose generator to excessive moisture, dust, dirt, or corrosive vapors. Do not insert any objects through cooling slots.
Page 4: Assembly
INSTALL WHEEL Your generator requires some assembly and is ready for use after it has been properly serviced with the recommended oil and fuel. To installthe wheel kit, the following tool is required: • Socket wrench with I/2" or 13mm sockets. If you have any problems with the assembly of your generator, please call the generator helpline at •...
Page 5 • Remove the temporary blocks. • Use regular UNLEADED gasoline with the generator engine.Do Not use premium gasoline. Do Not mix oil • Center the handle bracket on generator frame at control with gasoline. panel end of cradle. • Clean area around fuel fill cap, remove cap. •...
Page 6: Know Your Generator
KNOWYOUR GENERATOR Read this owner's manual and safety rules before operating your generator. Compare the illustrations with your generator, to familiarize yourself with the locations of various controls adjustments. Save this manual for future reference. Recoil Starter Oil Fill Cap Fuel Tank Circuit Breakers (AC) Fuel Shut Off Valve...
Page 7 GROUNDING Turn the fuel valve to the "On" position (Figure 4). GENERATOR The National Electrical Code requires that the frame and external electrically conductive parts of this generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the Fuel Valve is shown in unit.
Page 8 Grasp the recoil handle and pull slowly until slight switch off, the engine will run at the normal high engine resistance is felt.Then pull rapidly one time only to speed. Always have the switch off when starting start engine. stopping the engine. •...
Page 9: Operation
• Connect battery chargecable clamp with black handle to the negative (-) battery terminal (Figure8). • Start engine. Let the engine run while battery recharges. • When battery has charged, shut down engine NOTE: Use an automotive hydrometer to test battery state of charge and condition.
Page 10 120/240 Volt AC, 20 Amp Locking 120 Volt AC, 30 Amp Locking Receptacle Receptacle Use a NEMA LI4-20 plug with this receptacle. Connect a Use a NEMA L5-30 plug with this receptacle. Connect a 4-wire cord set rated for 250Volts at 20 Amps (or greater) 3-wire cord set rated for 125Volts AC at 30 Amps to the (Figure I I).You can use the same 4-wire cord if you plan to plug (Figure 12).
Page 11 DON'T OVERLOAD YOU R Plug in and turn on the next load. Again, permit the generator to stabilize. GENERATOR Repeat steps 4 and 5 for each additional load. Never add more loads than the generator capacity.Take special care to consider surge loads in generator capacity, Capacity as described above.
Page 12: Product Specifications
SPECIFICATIONS To Clean the Generator Maximum SurgeWatts ....6,600 watts • Use a damp cloth to wipe exterior surfaces clean. Continuous Wattage Capacity ... 4,000 watts • A soft bristle brush may be used to loosen caked on dirt Power Factor ......or oil.
Page 13: Troubleshooting
Engine is running, Connected device isbad. Connect another device that is in good no AC output condition. available. Contact Generac service facility. Fault in generator. Disconnect shorted electrical load. Short circuit in a connected load. See"Don't Overload the Generator" Generator is overloaded.
Page 14: Schematic
SCHEMATIC PO/_ER POWER • O'('d >X O/('d SPARK PLUG IGNITION BATTERY CHARGE AUTO...
Page 15: Wiring Diagram
WIRING DIAGRAM ]FEEDBACK PRE££URE GATE SWITCH SIGNAL PRESSURE ENGINE CATHODE SWITCH ENGINE BLOCK BATTERY CHARGE RECTIFIER...
Page 16 1 --t EXPLODEDVIEW- MAIN UNIT ¢' 47 _ DETAIL " Y DETAIL " Y "...
Page 17 PARTS LIST- MAIN UNIT Item Part # Description Item Part # Qty Description A93199GS CRADLE 37 66386GS ASSY,Brush Holder A84021GS 38 66849GS SCREW SUPPORT,Engine ENGINE 39 B4871GS COVER, Bearing Carrier 66365GS 189404GS DECAL, Heat Shield HOUSING, EngineAdapter 84141JGS ASSY,Rotor (Inctds Item 7) 41 86494GS SCREW,Wing ASSY,Stator...
Page 18 EXPLODED VIEW PARTS LIST - CONTROL PANEL Description Item Part # Qty Description Item Part # 83976GS PANEL,Control 13 84028GS TRANSFORMER, Idle Control 83975GS BOX, Control 14 67022GS GROMMET, Rubber 66818GS OUTLET, 120VAC, 15A Duplex 15 85584GS BAR, Bus 66821GS OUTLET, 12V DC 16 84543AGS SCREW...
Page 19 EXPLODED VIEWAND PARTS LIST-WHEEL USE EXISTING FASTENERS TB SECURE ITEM #2 Item Part # Qty Description 189715GS ASSY,Handle B I764GS LEG,Mounting 52858GS NUT, Locking 39287GS SCREW 191267FGS AXLE B4966GS WHEEL 191265GS E-RING 22247GS WASHER...
Page 20 LIMITED WARRANTY "Generac Portable Products,LLC will repair or replace, free of charge, any part, or parts of the equipment that are defective in material or workmanship or both.Transportation charges on parts submitted for repair or replacement under this Warranty must be borne by purchaser.

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Generac Portable Products 9777-3 Owner's Manual

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Summary of Contents for Generac Portable Products 9777-3

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