DeWalt DCF885C2 Instruction Manual page 2

FIG. 1
An extension cord must have adequate wire size (AWG or American Wire Gauge) for
safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is,
16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage
resulting in loss of power and overheating. When using more than one extension to make up
the total length, be sure each individual extension contains at least the minimum wire size. The
following table shows the correct size to use depending on cord length and nameplate ampere
rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the
cord.
Ampere Rating
More
Than
0
6
10
12
Not More
Than
6
10
12
16
Minimum Gauge for Cord Sets
Volts Total Length of Cord in Feet (meters)
120V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)
240V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)
AWG
18
18
16
14
16
16
16
12
16 14
14 12
14 12
Not Recommended
• Do not place any object on top of the charger or place the charger on a soft surface
that might block the ventilation slots and result in excessive internal heat. Place the
charger in a position away from any heat source. The charger is ventilated through slots in the
top and the bottom of the housing.
• Do not operate the charger with a damaged cord or plug.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise
damaged in any way. Take it to an authorized service center.
• Do not disassemble the charger; take it to an authorized service center when service
or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or
fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will
reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
• NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 120V household electrical power. Do
not attempt to use It on any other voltage. This does not apply to the vehicular charger.
Chargers
Your tool uses a DEWALT charger. Be sure to read all safety instructions before using your charger.
Consult the chart at the end of this manual for compatibility of chargers and battery packs.
Charging Procedure (Fig. 2)
1. Plug the charger into an appropriate outlet before inserting the battery pack.
2. Insert the battery pack (F) into the charger, as shown in Figure 2, making sure the pack is fully
seated in charger. The red (charging) light will blink continuously, indicating that the charging
process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack
is fully charged and may be used at this time or left in the charger.
Indicator Light Operation
PACK CHARGING
PACK CHARGED
- HOT/COLD D ELAY
PROBLEM PACK ORCHARGER 0000®0®00®
PROBLEMPOWERLINE ee ee oe ee eo
Charge Indicators
This charger is designed to detect certain problems that can arise Problems are indicated by the red
light flashing at a fast rate If this occurs, re insert the battery pack into the charger If the problem
persists, try a different battery pack to determine if the charger is working properly. If the new pack
charges correctly, then the original pack is defective and should be returned to a service center or
other collection site for recycling. If the new battery pack elicits the same trouble indication as the
original, have the charger and the battery pack tested at an authorized service center.
HOT/COLD DELAY
This charger has a hot/cold delay feature: when the charger detects a battery that is hot, it
automatically starts a delay, suspending charging until the battery has cooled. After the battery
has cooled, the charger automatically switches to the pack charging mode. This feature ensures
maximum battery life. The red light flashes long, then short while in the hot/cold delay mode.
LEAVING THE BATTERY PACK IN THE CHARGER
The charger and battery pack can be left connected with the charge indicator showing Pack
Charged.
WEAK BATFERY PACKS: Weak batteries will continue to function but should not be expected
to perform as much work.
FAULTY BATTERY PACKS: This charger will not charge a faulty battery pack. The charger will
indicate faulty battery pack by refusing to light or by displaying problem pack or charger.
NOTE: This could also mean a problem with a charger.
Important Charging Notes
1. Longest life and best performance can be obtained if the battery pack is charged when the air
temperature is between 65°F and 75°F (18°-24°C). DO NOT charge the battery pack in an
air temperature below +40°F (+4.5°C), or above +105°F (+40.5°C). This is important and will
prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal
condition, and does not indicate a problem. To facilitate the cooling of the battery pack after
use, avoid placing the charger or battery pack in a warm environment such as in a metal shed
or an uninsulated trailer.
3. A cold battery pack will charge at about half the rate of a warm battery pack. The battery
pack will charge at that slower rate throughout the entire charging cycle and will not return to
maximum charge rate even if the battery pack warms.
4. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you
turn out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is
approximately 65°F-75°F (18°-24°C);
d. If charging problems persist, take the tool, battery pack and charger to your local service
center.
5. The battery pack should be recharged when it fails to produce sufficient power on jobs which
were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the
charging procedure. You may also charge a partially used pack whenever you desire with no
adverse effect on the battery pack.
6. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips,
steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger
cavities. Always unplug the charger from the power supply when there is no battery pack in the
cavity. Unplug the charger before attempting to clean.
7. Do not freeze or immerse the charger in water or any other liquid.
i_ WARNING: Shock hazard. Don't allow any liquid to get inside the charger. Electric shock may
result.
i_ WARNING: Bum hazard. Do not submerge the battery pack in any liquid or allow any liquid
to enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic
housing of the battery pack breaks or cracks, return to a service center for recycling.
Storage Recommendations
1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat
or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place
out of the charger for optimal results.
NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will
need to be recharged before use.
SAVE THESE INSTRUCTIONS FOR FUTURE USE
COMPONENTS (Fig. 1)
_ WARNING: Never modify the power tool or any part of it. Damage or personal injury could
result.
A. Trigger switch F. Battery pack
B. Forward/reverse button G. Worklight
C. Chuck collar H. Belt hook (optional accessory)
D. 1/4" (6.35 mm) hex quick-release chuck I. Screw
E. Battery release button
INTENDED USE
These impact wrench/drivers are designed for professional impact screwdriving applications. The
impact function makes this tool particularly useful for driving fasteners in wood, metal and concrete.
DO NOT use under wet conditions or in presence of flammable liquids or gases.
These heavy-duty impact wrench/drivers are professional power tools. DO NOT let children come
into contact with the tool. Supervision is required when inexperienced operators use this tool.
Belt Hook (Optional Accessory) (Fig. 1)
A WARNING: To reduce the risk of serious personal injury, place the forward/reverse
button in the lock-off position or turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or accessories.
_ WARNING: To reduce the risk of serious personal injury, DO NOT suspend tool overhead
or suspend objects from the belt hook. ONLY hang tool's belt hook from a work belt.
i_ WARNING: To reduce the risk of serious personal injury, ensure the screw holding the belt
hook is secure.
IMPORTANT: When attaching or replacing the belt hook, use only the screw (I) that is provided.
Be sure to securely tighten the screw.
The belt hook (H) can be be attached to either side of the tool using only the screw (I) provided,
to accommodate left- or right- handed users. If the hook is not desired at all, it can be removed
from the tool.
To move belt hook, remove the screw (I)that holds the belt hook in place then reassemble on the
opposite side. Be sure to securely tighten the screw.
OPERATION
_WARNING: To reduce the risk of serious personal injury, place the forward/reverse
button in the lock-off position or turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or accessories.
Installing and Removing the Battery Pack (Fig. 3)
NOTE: For best results, make sure your battery pack is fully charged.
C
G
G
G
A
G
E
\
FIG. 2 FIG. 3
FIG.4
FIG. 5
C_
To install the battery pack (F) into the tool handle, align the battery pack with the rails inside the
tool's handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure
that it does not disengage.
To remove the battery pack from the tool, press the release button (E) and firmly pull the battery
pack out of the tool handle. Insert it into the charger as described in the charger section of this
manual.
Variable Speed Trigger Switch (Fig. 1)
To turn the tool on, squeeze the trigger switch (A). To turn the tool off, release the trigger switch.
Your tool is equipped with a brake. The chuck will stop when the trigger switch is fully released. The
variable speed switch enables you to select the best speed for a particular application. The more
you squeeze the trigger, the faster the tool will operate. For maximum tool life, use variable speed
only for starting holes or fasteners.
NOTE: Continuous use in variable speed range is not recommended. It may damage the switch
and should be avoided.
Forward/Reverse Control Button (Fig. 1)
A forward/reverse control button (B) determines the direction of the tool and also serves as a lock-off
button.
To select forward rotation, release the trigger switch and depress the forward/reverse control button
on the right side of the tool.
To select reverse, release the trigger switch and depress the forward/reverse control button on the
left side of the tool.
The center position of the control button locks the tool in the OFF position. When changing the
position of the control button, be sure the trigger is released.
NOTE: The first time the tool is run after changing the direction of rotation, you may hear a click
on start up. This is normal and does not indicate a problem.
Worklights (Fig. 1)
There are three worklights (G) located around the chuck collar (C). The worklights are activated
when the trigger switch is depressed, and will automatically turn off 20 seconds after the trigger
switch is released. If the trigger switch remains depressed, the worklights will remain on.
NOTE: The worklights are for lighting the immediate work surface and are not intended to be used
as a flashlight.
Quick-Release Chuck (Fig. 1, 4, 5)
NOTE: The chuck accepts 1/4" (6.35 mm) hex accessories and 1" (25.4 mm) bit tips only.
Place the forward/reverse button (B)in the lock-off (center) position or remove battery pack before
changing accessories.
To install an accessory, fully insert the accessory. The accessory is locked into place (Fig. 4).
To remove an accessory, pull the chuck collar (C) away from the front of the tool. Remove the
accessory (Fig. 5).
Usage
Your impact tool can generate the following maximum torque:
Cat # Ft.-Lbs. In.-Lbs. Nm
DCF885 117 1400 155
i_ CAUTION: Ensure fastener and/or system will withstand the level of torque generated by the
tool Excessive torque may cause breakage and possible personal injury.
1. Place the socket on the fastener head. Keep the tool pointed straight at the fastener.
2. Press switch to start operation. Release switch to stop operation. Always check torque with a
torque wrench, as the fastening torque is affected by many factors including the following:
• Voltage: Low voltage, due to a nearly discharged battery, will reduce fastening torque.
• Socket size: Failure to use the correct socket size will cause a reduction in fastening torque.
• Bolt size: Larger bolt diameters generally require higher fastening torque. Fastening torque
will also vary according to length, grade, and torque coefficient.
• Bolt: Ensure that all threads are free of rust and other debris to allow proper fastening torque.
• Material: The type of material and surface finish of the material will affect fastening torque.
• Fastening time: Longer fastening time results in increased fastening torque. Using a longer
fastening time than recommended could cause the fasteners to be overstressed, stripped or
damaged.
MAINTENANCE
A WARNING: To reduce the risk of serious personal injury, place the forward/reverse
button in the lock-off position or turn tool off and disconnect battery pack before making
any adjustments or removing/installing attachments or accessories.
Cleaning
AWARNING: Blow dirt and dust out of all air vents with clean, dry air at least once a week.
To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when
performing this.
_WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of
the tool These chemicals may weaken the plastic materials used in these parts. Use a cloth
dampened only with water and mild soap. Never let any liquid get inside the tool," never immerse
any part of the tool into a liquid.
CHARGER CLEANING INSTRUCTIONS
AWARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning.
Dirt and grease may be removed from the exterior of the charger using a cloth or soft
non-metallic brush. Do not use water or any cleaning solutions.
Accessories
_WARNING: Since accessories, other than those offered by DEWALT, have not been tested with
this product, use of such accessories with this tool could be hazardous. To reduce the risk of
injury, only DEWALT recommended accessories should be used with this product.
Recommended accessories for use with your tool are available at extra cost from your local service
center. If you need any assistance in locating any accessory, please contact DEWALT Industrial Tool
Co., 701 East Joppa Road, Baltimore, MD 21286, call 1-800-4-DEWALT (1-800-433-9258) or visit
our website: www.dewalt.com.
_WARNING: To reduce the risk of injury, use only DEWALT impact-ready accessories.
_CAUTION: Use only impact sockets. Non-impact sockets may break and cause a
hazardous condition. Inspect socket prior to use to ensure that it contains no cracks.
Repairs
The charger and battery pack are not serviceable. There are no serviceable parts inside the charger
or battery pack.
To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustments (including
brush inspection and replacement) should be performed by a DEWALT factory service center,
a DEWALT authorized service center or other qualified service personnel. Always use identical
replacement parts.
Three Year Limited Warranty
DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three
years from the date of purchase. This warranty does not cover part failure due to normal wear or tool
abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.
com or call 1-800-4-DEwALT (1-800-433-9258). This warranty does not apply to accessories or
damage caused where repairs have been made or attempted by others. This warranty gives you
specific legal rights and you may have other rights which vary in certain states or provinces.
In addition to the warranty, DEWALT tools are covered by our:
1 YEAR FREE SERVICE
DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time
during the first year after purchase.