Craftsman 917.275661 Owner's Manual

Lawn tractor 20.0 hp, 42" mower electric start automatic transmission
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Owner's Manual
CRRFTSMRN °
LAWN TRACTOR
20.0 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.275661
i_
This product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions
before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman
website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275661

  • Page 1 Call: Read and follow all Safety Rules and Instructions before 1-800-659-5917 Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 Foryour convenience, IN HOMEwarrantyservice will still be availableafter the first 30 days of purchase,but a trip charge will apply.This charge will be waived if the Craftsman productis droppedoff at an authorizedSears location.Forthe nearest authorizedSears location, pleasecall 1-800-4-MY-HOME®.This warrantyappliesonly while this product...
  • Page 3 IMPORTANT:This cutting machine is capableof amputatinghands and feet and throw- ingobjects. Failureto observe the followingsafetyinstructionscould result in serious injury or death. WARNING: In orderto prevent • Never direct discharged material accidentalstartingwhen setting up, toward anyone. Avoid discharging transporting,adjustingor making repairs, material against a wall or obstruction.
  • Page 4 • Never carry children, even with the II. SLOPE OPERATION blades shut off. They may fall off and Slopes are a major factor related to loss of be seriously injured or interfere with control and tip-over accidents, which safe machine operation.
  • Page 5 • Removegas-poweredequipmentfrom Check their proper operation regularly. the truckor trailer and refuelit on the • Keep machine free of grass, leaves, ground. If this is not possible,then other debris build-up. Clean oil or fuel refuel suchequipmentwith a portable spillage and remove any fuel-soaked container,ratherthan from a gasoline debris.
  • Page 6 PROTECTION (GAP: .030") AGREEMENTS Ground Speed Forward: Congratulations on making a smart pur- (MPH): Reverse: chase. Your new Craftsman@ product Tire Pressure: Front: 14 PSI designed and manufactured for years Rear: 10 PSI dependable operation. But like all prod- ucts, it may require...
  • Page 7 (1) Oil Drain Tube For Future Use Keys Slope Sheet (2) Keys Your new tractor has been assembled at the factory. When right or left hand is men- tioned in this manual, it means when you are in the operating position (seated behind...
  • Page 8 (See TO ROLL TRACTOR SKID REPOSITION RIGHT REAR GAUGE WHEEL Operation section location controls) function For shipping purposes, the right rear gauge wheel assembly is mounted 1. Press lift lever plunger and raise upside down on the mower. Remove attachment lift lever to its highest sition.
  • Page 9 #'CHECKLIST Before you operate your new tractor, wish to assure that you receive the best performance and satisfaction from this Quality Product. Please review the following checklist: ,/All assembly instructions have been completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared charged.
  • Page 10 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I'.,I REVERSE NEUTRAL HIGH CHOKE FAST SLOW IGNITION SWITCH 8414J ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE OPERATION...
  • Page 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations various controls and adjustments. Save this manual for future reference. ROS"ON" Ignition Switch Attachment Clutch Switch Ammeter Lift Lever Plunger...
  • Page 12 The operation of any tractor result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 13 Attachment Clutch Switch TO ADJUST GAUGE WHEELS ttachemnt Pull Out To "Engage" Lift Lever High Gauge wheels are properly adjusted Position when they are slightly off the ground when mower is at the desired cutting height operating position. Gauge wheels then keep the deck in proper position...
  • Page 14 TO OPERATE ON HILLS TOWING CARTS AND OTHER ATTACH- MENTS ,J_WARNING: Do not drive up or down hills with slopes greater than 15 ° and do Tow only the attachments that are recom- not drive across any slope. Use the slope mended by and comply with specifications...
  • Page 15 ADD GASOLINE Insert key into ignition and turn key • Fill fuel tank to bottom of tank filler neck. clockwise to start position and release Do not overfill. Use fresh, clean, regular key as soon as engine starts. not run starter continuously for more unleaded...
  • Page 16 PURGE TRANSMISSION MOWING TIPS _CAUTION: Never engage or disengage • Mower should be properly leveled freewheel lever while the engine is run- best mowing performance. See "TO ning. LEVEL MOWER HOUSING" in the To ensure proper operation and per- Service and Adjustments section of this...
  • Page 17 .A,.TE.A.OESO.EOULE AS YOU COMPLETE REGULAR SERV,OE SERVICE DATES Check Operator Presence ROS Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) 1_1,2 Change...
  • Page 18 TRACTOR CHECK REVERSE OPERATION (ROS) SYSTEM Always observe safety rules when per- • When the engine is running with the forming any maintenance. BRAKE OPERATION ignition switch in the engine "ON" posi- tion and the attachment clutch engaged, If tractor requires more than five (5) feet to...
  • Page 19 TO SHARPEN BLADE Rinse the battery with plain water and dry. NOTE: We do not recommend sharp- Clean terminals and battery cable ends ening blade - but if you do, be sure the with wire brush until bright. blade is balanced. Coat terminals with grease or petro-...
  • Page 20 TO CHANGE ENGINE AIR FILTER Determine temperature range expected Your engine will not run properly using a before oil change. All oil must meet API dirty air filter. Clean the foam pre-cleaner service classification SG-SL. after every 25 hours of operation or every •...
  • Page 21 CLEAN AIR SCREEN IN-LINE FUEL FILTER Air screen must be kept free of dirt and The fuel filter should be replaced once chaff to prevent engine damage from each season. If fuel filter becomes overheating. Clean with a wire brush clogged, obstructing fuel flow to carbu-...
  • Page 22 & WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. Place attachment clutch in "DISENGAGED" position. Turn ignition key to "STOP" and remove key.
  • Page 23 TO LEVEL MOWER HOUSING Check adjustment on right side of tractor. Adjust the mower while tractor is parked Measure distance "D" directly in front of on level ground or driveway. Make sure and behind the mandrel at bottom edge of tires are properly inflated (See "PROD-...
  • Page 24 TO ADJUST BRAKE TO REPLACE MOWER BLADE DRIVE BELT Depress clutch/brake pedal all the way down and engage parking brake. The mower blade drive belt may be re- Measure distance between brake oper- placed without tools. Park the tractor ating arm and nut "A" on brake rod.
  • Page 25 BELT INSTALLATION Hold motion control lever in that posi- tion and turn engine off. Carefully work new belt down around While holding motion control lever in transmission cooling fan and onto the place, loosen the adjustment bolt. input pulley. Move motion control lever to the neu- Slide belt into the center...
  • Page 26 TO ADJUST STEERING WHEEL TO ATTACH JUMPER CABLES ALIGNMENT Connect one end of the RED cable If steering wheel crossbars are not to the POSITIVE (+) terminal of each horizontal (left to right) when wheels battery(A-B), taking care not to short positioned straight forward,...
  • Page 27 Hex Bolt TO REMOVE HOOD AND GRILL ASSEMBLY Terminal Raise hood. Access Unsnap headlight wire connector. Stand in front of tractor. Grasp hood at sides, tilt toward engine and lift off of tractor. Positive When replacing hood, be sure to (Red) Cable Terminal reconnect...
  • Page 28 ENGINE 1. Be sure you have a clean air filter and the throttle control cable is adjusted Maintenance, repair, or replacement properly (see above). the emission control devices and systems, Start engine and allow to warm for five which are being done at the customers minutes.
  • Page 29 Immediately prepare your tractor for stor- Also, alcohol blended fuels (called gasohol age at the end of the season or if the trac- or using ethanol or methanol) can attract tor will not be used for 30 days or more. moisture which leads to separation _,WARNING:...
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Out of fuel. Fill fuel tank. See "TO START ENGINE" Engine not "CHOKED" properly. Operation section. 3. Wait several minutes before Engine flooded.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Loss of power Low oil level/dirty oil. Check oil level/change oil. (continued) Faulty spark plug. Clean and regap or change spark plug. Dirty fuel filter. Replace fuel filter.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION PROBLEM 1. Remove obstruction. Mower blades will 1. Obstruction in clutch not rotate mechanism. Worn/damaged mower drive Replace mower drive belt. belt. Frozen idler pulley. Replace idler pulley.
  • Page 33 TRACTOR - - MODEL NUMBER 917.275661 SCHEMATIC 02843 193389 _BATTERY ....o,l,l,s SOLENOID DISENGAGED) WHITE CLUTCH/ BRAKE (PEDALUP) GRAY NSlT Tgo%,% BLACK £% BLACK SHORTING CONNECTOR _cK W.TE IGNIT SPARK PLUGS I_l_ UNIT 12PLUGS J ON TWIN CYL. ENGINES) HOUR FUELSHBT-OFF ..
  • Page 34 TRACTOR - - MODEL NUMBER 917.275661 ELECTRICAL •...
  • Page 35 TRACTOR - - MODEL NUMBER 917.275661 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Bolt Hex 1/4-20 x 3/4 7603J Tray Battery 145211 Bolt Btr Front 1/4-20 x 7-1/2 150109 Holddown Battery Front Mount 145769 Nut Push Nylon Battery Front 1/4 176138 Switch Interlock 175688 Harness Light...
  • Page 36 TRACTOR - - MODEL NUMBER 917.275661 CHASSIS AND ENCLOSURES _278 _-209 -144 >209 chassis-stealth.stlt...
  • Page 37 TRACTOR - - MODEL NUMBER 917.275661 CHASSIS AND ENCLOSURES PART DESCRIPTION 174619 Chassis 176554 Drawbar 193635X428 Dash 72140608 Bolt RDHD SQNK 3/8-16 x 1 167203 Panel Dash LH 188702X010 Panel Dash RH 17490608 Screw Thdrol 3/8-16 x 1/2 175260X428 Hood Assembly 162026 Plate Battery STD541437...
  • Page 38 TRACTOR - - MODEL NUMBER 917.275661 GROUND DRIVE 36 35 29-_. drive-hydro, stlt 59...
  • Page 39 TRACTOR - - MODEL NUMBER 917.275661 GROUND DRIVE PART PART DESCRIPTION DESCRIPTION Screw 3/8-16 x .875 - - - Transaxle, HydroGear, Model 17120614 Number 314-0510 (See Break 123533X Cover, Pedal Pulley, Engine down) 174607 192502 Rod Shift Fend. 10040700 Washer 180505 Clutch Electric 154778...
  • Page 40 TRACTOR - - MODEL NUMBER 917.275661 STEERING ASSEMBLY ..¢ ¢ 6 ..---_ steering stealth prem 13...
  • Page 41 TRACTOR - - MODEL NUMBER 917.275661 STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel Steering 184706 Axle Asm 169840 Spindle Asm LH 169839 Spindle Asm RH 626614 Bearing Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 12000029 Ring Klip #t5304-75 175121 Link Drag STD551137...
  • Page 42 TRACTOR - - MODEL NUMBER 917.275661 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine-kohler PART PART DESCRIPTION DESCRIPTION 176636X505 Control Throttle/Choke 123487X Clamp Hose Black 191611 Screw 10 x 3/4 Single Lead-Hex 8543R Line Fuel Engine Kohler Model 181654 Plug Drain Oil Easy SV600-0001 (See Breakdown) 139277 Stem Tank Fuel...
  • Page 43 TRACTOR - - MODEL NUMBER 917.275661 SEAT ASSEMBLY seat Itknob PART PART DESCRIPTION DESCRIPTION 180598 Seat 121248X Bushing Snap BIk Nyl 50 Id 180166 Bracket Pivot Fender 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2 STD523710 Bolt Fin Hex 3/8-16 unc x 1 121249X Spacer Split 123740X...
  • Page 44 Decal Steering Wheel 194023 Decal Hood RH 195909 Decal Chassis 20 H.R 194024 Decal Hood LH 193307 Decal Fender Opr. 194027 Decal Fender Craftsman 149516 Decal Battery 146046 Decal V-Belt Drive Schematic 194025 Decal Hood Side Panel 193654 Decal Dash 166960...
  • Page 45 TRACTOR - - MODEL NUMBER 917.275661 LIFT ASSEMBLY • 31 _ lift-rh.lpc.stlt PART PART DESCRIPTION DESCRIPTION 179504 73800800 Nut Lock w/Wsh 1/2-13 unc Plunger Assembly 159476 Shaft Assembly, Lift 139868 Arm Asm Suspension Mower 188822 Pin Groove 163552 Retainer Spring 12000002 E-Ring 169865...
  • Page 46 TRACTOR - - MODEL NUMBER 917.275661 MOWER DECK 144 ,H-4s 40J_ 140- 1" 23 24 , 138 <, D,elec.t-path.adjwl.stlt...
  • Page 47 TRACTOR - - MODEL NUMBER 917.275661 MOWER DECK PART PART DESCRIPTION DESCRIPTION 182032 Mower Housing 165723 Spacer Retainer STD533107 Bolt 141043 Guard Tuv Idler (94) 138017 Bracket Asm Sway Bar Front 174882 Spring Ext Elect Clutch V-Belt 165460 Bracket Sway Bar 38/42" 174883 Locknut Hex W/Wsh 3/8-16 uric STD624008...
  • Page 48 122- 119. 120- j128 r--O z r- lilt :II1_ _rrl ¢jrl .,._ _127 "M 27 \...
  • Page 49 TRACTOR - - MODEL NUMBER 917.275661 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 PART PART DESCRIPTION DESCRIPTION Rotor, Brake 170351 Main Housing, Assembly 170408 Brake Puck 170352 Side Housing, Assembly 142883 Puck Plate 170353 Center Section, Assembly 142881 170354 Swashplate, Trunion Machined 142887 Brake Actuating Pin...
  • Page 50 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 CYLINDER HEAD, VALVE AND BREATHER CRANKCASE...
  • Page 51 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 CRANKCASE HEAD/VAWE/BREATHER PART PART DESCRIPTION DESCRIPTION 20 096 03-S Kit, valve cover (Includes Crankcase (USE: Short Block 20 041 04-S Gasket, valve cover 20 522 01 ) M-645020-S Screw, hex.
  • Page 52 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 BLOWEF_ HOUSING AND BAFFLES IGNJT_ON/ELECTRmCAL...
  • Page 53 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 IGNITION/ELECTRICAL PART DESCRIPTION 20 162 02-S Screen, grass 12 086 14-S Screw, hex. flange M10x1.5x46 12 468 03-S Washer, spring 3/16" 20 146 02-S Plate, fan mounting 20 157 01-S X-42-15-S Key, woodruff 20 025 05-S...
  • Page 54 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001...
  • Page 55 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 ENGINE CONTROLS STARTING SYSTEM PART PART DESCRIPTION DESCRIPTION 20 536 03-S Control assembly, speed 20 098 01-S Starter assembly, inertia drive 12 237 01-S Clamp, cable 25 100 31-S Nut, hex. serrated flange (2) 24 086 43-S Screw, torx hd.
  • Page 56 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 EXHAUST CRANKSHAFT 2--D FUEL SYSTEM_...
  • Page 57 TRACTOR - - MODEL NUMBER 917.275661 KOHLER ENGINE-MODEL NUMBER SV600,TYPE NUMBER 0001 CRANKSHAFT FUEL SYSTEM PART PART DESCRIPTION DESCRIPTION Gasket, heat deflector 20 014 14-S Crankshaft (Includes 20 041 07-S Deflector, heat X-42-15-S 3/16" 20 265 Ol-S Screw, hex, flange M6x1,0x20 20 043 12-S Gear, crankshaft M-651020-S 20 853 01-S...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees.
  • Page 60 Your Home For repair - in your home - of all major brand appliances, iiiiiiiiiiiiiiiiiiii, lawn and garden equipment, or heating and cooling systems, no matter made it, no matter who scrod it! iiiiiiiiiiiiiiiiiiii iiiiiiiiiiiiiiiiiiii For the replacement parts, accessories iiiiiiiiiiiiiiiiiiii owner's manuals...

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