Craftsman 917.271861 Owner's Manual
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Craftsman 917.271861 Owner's Manual

Craftsman 917.271861 Owner's Manual

Lawn tractor 21.0 hp, 42" mower electric start automatic transmission
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Owner's Manual
CRAFTSMIIN"
LAWN TRACTOR
21.0 HP, 42" Mower
Electric Start
Automatic Transmissioj_
Model No.
917.271861
!
This product has a low emission engine which operates
I
differently
from previously
built engines,
Before you start the
I
engine, read and understand
this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman
Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman

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  • Page 1 Read and follow all Safety about this product, Call: 1-800-659-5917 Rules and Instructions before operating this equipment. Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A Visit our Craftsman website:www.sears.com/craftsman...
  • Page 2 After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing, objects. Failure to observe the following safety instructions could result in serious injury or death. ,_Look for this symbol to point out • Do not mow in reverse unless absolutely important safety precautions.
  • Page 4 • Never carry children. They may fall off • Mow up and down slopes, not across. and be seriously injured or interfere • Remove obstacles such as rocks, tree with safe machine operation. limbs, etc. • Never allow children to operate the •...
  • Page 5 • Be sure the area is clear of other • Remove obstacles such as rocks, tree limbs, etc. people before mowing. Stop machine if • Watch for holes, ruts, or bumps. anyone enters the area. Uneven terrain could overturn the •...
  • Page 6 PRODUCT SPECIFICATIONS Please read and retain this manual. instructions will enable you to assemble Gasoline 3.5 Gallons and maintain your tractor properly. Capacity Unleaded Always observe the =SAFETY RULES'. and Type: Regular REPAIR AGREEMENT Oil Type SAE 30 (Above 32°F) A Repair Agreement is available on this API-SF-SJ): SAE 5W-30...
  • Page 7 Steering Wheel Steering Steering Wheel Steering Extension Sleeve Adapter Shaft Steering Wheel Insert (1) Locknut 1/2-20 ® (1) Locknut 1/4-28 (1) Large Flat Washer (1) Hex Bolt 1/4-28x 1-1/4 Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob Keys Video Cassette Slope Sheet...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate Label -'" -" ." instruction below to remove the tractor from the skid. (See TO ROLL TRACTOR OFF SKID Operation section for location function of controls) "'4"...
  • Page 10 CHECK BRAKE SYSTEM INSTALL MULCHER PLATE After you leam how to operate your (If previously removed) tractor, check to see that the brake is 1. Raise and hold deflector shield in propedy adjusted. See "TO ADJUST upright position. BRAKE" in the Service and Adjustments Place front of mulcher plate over front section of this manual.
  • Page 11 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENG,NEON ENG,NEO_F O,LPRESSURE L,O.TSON O%_MP I FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N H L...
  • Page 12 KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Light Switch Position Attachment Ignition Clutch Lever Switch Ammeter...
  • Page 13 The operation of any tractor can result in foreign objects thrown into the I eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 14 • The average lawn should be cut to _CAUTION: Do not operate the mower approximately 2-112 inches during the without either the entire grass catcher, on cool season and to over 3 inches mowers so equipped, or the deflector during hot months. For healthier and shield in place.
  • Page 15 Transmission Engaged _CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame. IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. ACAUTION: Alcohol blended fuels (called gasohol or using ethanol or...
  • Page 16 WARM WEATHER STARTING (50° F and To ensure proper operation and perfor- above) mance, it is recommended that the 8. When engine starts, slowly push transmission be purged before operating choke control in until the engine tractor for the first time. This procedure will begins to run smoothly.
  • Page 17 MULCHING MOWING TIPS MOWING TIPS IMPORTANT: For best performance, • Mower should be properly leveled for best mowing performance. See rl'O keep mower housing free of built-up LEVEL MOWER HOUSING" in the grass and trash. Clean after each use. • The special mulching blade will recur Service and Adjustments section of this manual.
  • Page 18 MAINTENANCE SCHEDULE _. __, J.-._7 FILL ,N D, S ,s,,ou co.P E ..DATES Check Brake Operatidn Check Tire Pressure Check Operator Presence and _ Interidck Systems Check for Loose Fasteners LubrJcatidnChart Check Battery Level CA SharperVReplace Mower Blades Clean Battery and Terminals Check Transaxle COoling Check V-Belts...
  • Page 19 TRACTOR IMPORTANT: To ensure proper assembly, center hole in blade must align with star Always observe safety rules when on mandrel assembly. performing any maintenance. Reassemble hex bolt, lock washer BRAKE OPERATION and flat washer in exact order as If tractor requires more than six (6) feet shown.
  • Page 20 V-BELTS BATTERY Check V-belts for deterioration and wear Your tractor has a battery charging system after 100 hours of operation and replace if which is sufficient for normal use. How- necessary. The belts are not adjustable. ever, periodic charging of the battery with Replace belts if they begin to slip from an automotive charger will extend its life.
  • Page 21 3. Unlock drain valve by pushing inward 4. Reinstall cartridge plate, wing nuts, slightly and tuming counterclockwise. precleaner, cover and secure with 4. To open, pull out on the drain valve. knob(s). IMPORTANT: Petroleum solvents, such 5. After oil has drained completely, close and lock the drain valve by pushing as kerosene, are not to be used to clean inward and turning clockwise until the...
  • Page 22 CLEANING IN-LINE FUEL FILTER The fuel filter should be replaced once each season. If fuel filter becomes of all foreign matter. Keep finished surfaces and wheels clogged, obstructing fuel flow to carbure- lean engine, battery, seat, finish, etc. free of all gasoline, oil, etc. tor, replacement is required.
  • Page 23 WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING SERVICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place motion control lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key =OFF" and remove key. 5.
  • Page 24 • Recheck side-to-side adjustment. • At the midpoint of both sides of mower, measure height from bottom edge of mower to ground. Distance =A" on both sides of mower should be the Mandrel same or within 1/4" of each other. •...
  • Page 25 3. Remove belt downward from around TO ADJUST BRAKE engine pulley. Your tractor is equipped with an adjustable 4. Pull belt slack toward rear of tractor. brake system which is mounted on the Carefully remove belt upwards from side of the transaxle. transmission input pulley and over If tractor requires more than six (6) feet cooling fan blades.
  • Page 26 NOTE: If additional clearance is needed NOTE: To seal tire punctures and prevent flat tires due to slow leaks, purchase and to get to adjustment bolt, move mower use tire sealant from Sears. Tire sealant deck height to the lowest position. After above adjustment is made, if the also prevents tire dry rot and corrosion.
  • Page 27 TO REMOVE HOOD AND GRILL AS- REPLACING BATTERY SEMBLY _WARNING: Do not short battery 1. Raise hood. terminals by allowing a wrench or any 2. Unsnap headlight wire connector. other object to contact both terminals at 3. Stand in front of tractor. Grasp hood at the same time.
  • Page 28 2. Remove air cleaner cover, filter and FINAL SETTING - cartridge plate to expose carburetor 1. Start engine and allow to warm for choke (see =AIR FILTER" in the five minutes. Make final adjustments Maintenance section of this manual). with engine running and shift/motion 3.
  • Page 29 Also, alcohol blended fuels (called Immediately prepare your tractor for gasohol or using ethanol or methanol) storage at the end of the season or if the can attract moisture which leads to tractor will not be used for 30 days or more.
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Will not start 1. Fill fuel tank. 1. Out of fuel. 2. See "TO START ENGINE" Engine not "CHOKED" in Operation section. properly. 3. Wait several minutes before 3.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE CORRECTION PROBLEM 3. Clean underside of mower Build-up of grass, leaves Loss of power and trash under mower. housing. (continued) 4. Dirty air filter. 4. Clean/replace air filter.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center 3ROBLEM CAUSE CORRECTION Mower bladeewlll 2. Wom/damaged mower Replace mower drive belt. drive belt. _ot rotate (con't) Frozen idler pulley. Replace idler pulley. Frozen blade mandrel. 4. Contact aSears or other qualified service center.
  • Page 33 TRACTOR -. MODEL NUMBER 917.271861 SCHEMATIC et_K BATTERY IGNITION SEATSWITCH SWITCH (NOTOCCUPIED) GROUNDING CONNECTOR IGNITION PLUG SPARK ; ../=tJEL.: UNIT (2 PLUGSON : ---/_NE : TWIN C_.. ENGiNESl c H AR_ INQ 8YSTIEM OUTPUT 28 ,KX.T8 AC MIN, O 3e00 Rp M a AMP D¢...
  • Page 34 .TRACTOR -- MODEL NUMBER 917.271861 ELECTRICAL ..16 '...
  • Page 35 TRACTOR - - MODEL NUMBER 917.271861 ELECTRICAL KEY PART DESCRIP_ON 163465 Battery 74760412 Bolt, Hex 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt, Btr Front 1/4-20 x 7-1/2 150109 HolddownBattery Front Mount 145769 Nut, Push NylOnBattery Front 114 176138 Switch Interlock 175688 Hamsss, Light Socket(w/4152J) 4152J...
  • Page 36 TRACTOR -- MODEL NUMBER 917.271861 CHASSIS AND ENCLOSURES...
  • Page 37 TRACTOR - - MODEL NUMBER 917.271861 CHASSIS AND ENCLOSURES KEY PART DESCRIPTION Chassis 174619 176554 Screw 3/8-16 x3/4 17060612 155272 BumperHood/Dash Dash 168337X013 STD533710 Bolt, Carriage 3/8-16 x 1 174996 Panel, Dash, LH 172105X010 Panel, Dash,RH ScrewThdrol3/8-16 x 1/2 17490608 174330X558 HoodAssembly 126938X...
  • Page 38 TRACTOR - - MODEL NUMBER 917.271861 GROUND DRIVE 16-"_...
  • Page 39 TRACTOR -- MODEL NUMBER 917.271861 GROUND DRIVE PART KEY PART DESCRIPTION DESCRIPTION ..Transaxle(See Breakdown) 134683 Guide Belt RH Engine HydroGr314-0510 169183 Strap Torque Lh 165866 Rod Shift FenderAdjust 169182 StrapTorque Rh STD561210 Pin Cotter 1/8 x 1 CAD 137057 Spacer, Split 10040400 Washer LockHvy Helical...
  • Page 40 TRACTOR - - MODEL NUMBER 917.271861 STEERING ASSEMBLY ",'" 1 ;",------,...
  • Page 41 TRACTOR -- MODEL NUMBER 917.271861 STEERING ASSEMBLY KEY PART DESCRIPTION 139768 Steering Wheel 175131 FrontAxle Assembly 16984O SpindleAssembly,L.H. 169839 SpindleAssembly,R.H. 62661"1 Bearing,Race, Thrust,Hardened 121748X Washer 25/32 x 1-5/8 x 16 Gauge 19272016 Washer 27/32 x 1-1/4 x 16 Gauge 12000029 Ring,Klip 3366R Beadng,StearingColumn...
  • Page 42 TRACTOR - - MODEL NUMBER 917.271861 ENGINE _"_ OPTIONAL EQUIPMENT Spark Arrester...
  • Page 43 TRACTOR - - MODEL NUMBER 917.271861 ENGINE KEY PART DESCRIPTION 170547 Control T hrot Paddle 17720408 ScrewHex Thd Cut 1/4-20x5/8 T ..Engine(See Breakdown) BdggsModel No.407777-0167-E1 MufflerExhaust 149723 Exhaust Asm. Left 159955 160589 ExhaustAsm. Right Bolt5/16 - 18 UNC X 3/4 W/Sems 171877 Heat ShieldLt 162797...
  • Page 44 TRACTOR - - MODEL NUMBER 917.271861 SEAT ASSEMBLY KEY PART KEY PART DESCRIPTION DESCRIPTION 180597 Seat 121248X Bushing Snap BIk Nyl 50 Id 180166 72050412 Bolt Rdhd Sht Nk 1/4-20x1-1/2 Bracket Pnt Pivot Seat (blk) 71110616 Bolt Fin Hex 3/8-16unc X 1 1343OO Spacer Split 28 X 96 Zinc 19131610...
  • Page 45 TRACTOR -- MODEL NUMBER 917.271861 DECALS KEY PART KEY PART DESCRIPTION DESCRIPTION 156439 DecalFender DangerSears 182094 Decal DashPanel 177253 DecalHoodSide 160396 Decal MowerDriveSchematic 177278 DecalHoodRh 138047 Decal, BatteryDiehardSears 177279 DecalHood Lh 172331 Decal Deck MowerEZ3 181568 DecalEngine H/P 149516 Decal Battery 133644 DecalMaintCustomerSears Dora 169210...
  • Page 46 TRACTOR - - MODEL NUMBER 917.271861 LIFT ASSEMBLY...
  • Page 47 TRACTOR - - MODEL NUMBER 917.271861 LIFT ASSEMBLY KEY PART DESCRIPTION 159460 Lift Lever Inner Wire Asm. 159471 Shaft Asm. Lift 105767X PinGroove 12000002 E Ring 19211621 Washer 21/32 x I x21 Ga. 120183X BeadngNylong 125631X GripHandle Fluted 122365X ButtonPlunger Read 139865 LinkAsm Lift LH.
  • Page 48 TRACTOR - - MODEL NUMBER 917.271861 MOWER DECK _147 142 >21 19//_...
  • Page 49 TRACTOR-- MODEL NUMBER 917.271861 MOWER DECK KEY PART KEY PART DESCRIPTION DESCRIPTION MowerHousing 165892 141043 Guard, Tuv Idler (94) Bolt STD533107 149846 Knob Custom Oval 144959 V-Belt 138017 Bracket Assembly, S way Bar, Front STD541437 Locknut, Hex W/Wsh 3/8-16 UNC BracketSway Bar 38/42"...
  • Page 50 <= 119, 120" ._28 ' 30 I- m Zl-"...
  • Page 51 TRACTOR-- MODEL NUMBER 917.271861 HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510 KEY PART KEY PART DESCRIPTION DESCRIPTION Rotor,Brake 170351 Main Housing, Assembly 170408 Brake Puck 17(3352 Side Housing, Assembly 142883 Puck Plate 170353 Center Section, Assembly 142881 170354 Swashplata, Trunion Machined 142887 Brake ActuatingPin Hfhcs 1/4-20x2 W/Patch,...
  • Page 52 !, . TRACTOR -- MODEL NUMBER 917.271861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 ,o,a [ '_::_ 265 _1 267_ 1019 LABEL KIT 1o58 OWNER'S .ANUAL J 252 ! 6170 51A_ l O 171 552"-- 12801 _ 691_...
  • Page 53 TRACTOR - - MODEL NUMBER 917.271861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 354t 1022 2.0° 1251 1169| 41.__l '1_:!__ ,180 121 CARBURETOR OVERHAUL KiT o1,_ ,_':_r-_ =-_ 552_ 552A8 4O4 0 _,2_..j,,J s52_ 8 6910 1123_ 1123 <_ 276_ 1124_ losl _@...
  • Page 54 TRACTOR - - MODEL NUMBER 917.271861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 1095 VALVE GASKET SET 573 _ 358 ENGINE GASKET SET 524_...
  • Page 55 TRACTOR -- MODEL NUMBER 917.271861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 PART PART DESCRIPTION DESCRIPTION Float-Carburetor 690231 Cylinder Assembly 499806 499585 Kit-Bushing/Seal (Magneto 499803 Tube-Fuel Transfer Side) 690994 O:1: Gasket-Float Bowl Kit-Choke Shaft 391086 • Seal-Oil (Magneto Side) 499807 2_ Nozzle-Carburetor 697473...
  • Page 56 TRACTOR -- MODEL NUMBER 917.271861 BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1 PART PART DESCRIPTION DESCRIPTION 692024 Clutch-Drive 929A 691003 Screw (Choke Control 691036 Dipstick Bracket) • SeaI-O Ring (Oil Pump 691032 ,, Seal-Dipstick Tube 690589 Cover) 691037 Tube-Dipstick Solenoid-Fuel 691262...
  • Page 59 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE. 15 MAX. Operate your Tractor up and down the face of slopes (not greater than 15 ), never across the face.
  • Page 60 ForrepaJr o f majorbrandappliances In your own home... no matterwhomade it, no matterwhosold 1-800-4-MY-HOME /v_n_ day or r_g_ (U.SA and Csnada) (1-8(X)-46S4663) For repair of carry-in productslike vacuums, lawn equipment, and electronics,call for the nearest Sears Parts and Rep_r Center. 1-800-488-1222 day ordgr_ (u.sAody) w_tm...

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