Craftsman 917.275972 Owner's Manual

Craftsman 917.275972 Owner's Manual

22.0 hp, 50" mower electric start 6 speed transaxle garden tractor
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Owner's Manual
ICReFTSMeN°I
DEN TRACTOR
22.0 HP, 50" Mower
Electric Start
6 Speed Transaxle
Model No.
917.275972
[_]]
This product has a low emission engine which operates
differently
from previously
built engines.
Before you start the
engine, read and understand
this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
ab._ut th_ protd_ct, Call:
1 800 659 5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
SEARS,
ROEBUCK
AND CO., HOFFMAN
ESTATES,
IL 60179
U.S.A.
Visit our Craftsman website:www.sears.com/craftsman

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Summary of Contents for Craftsman 917.275972

  • Page 1 For answers to your questions Read and follow all Safety ab._ut th_ protd_ct, Call: 1 800 659 5917 Rules and Instructions before Sears Craftsman Help Line operating this equipment. 5 am - 5 pm, Mon- Sat SEARS, ROEBUCK AND CO., HOFFMAN...
  • Page 2 Warranty..........2 Maintenance........1 8 SafetyRules.......... 3 Serviceand Adjustments.....22 ProductSpecifications......6 Storage..........29 Assembly/Pre-Operation....... 8 Troubleshooting ........30 Operation..........1 2 Repair Parts......... 34 MaintenanceSchedule......18 Sears Service......B ack Cover LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENT Fortwo (2) years from the date of purchase,if this CraftsmanRiding Equipmentis maintained,lubricatedand tuned up accordingto the instructionsin the owner'smanual, Searswill repair or replacefree of charge any parts that are foundto be defectivein materialor workmanshipaccordingto the guidelinesof coveragelisted below.Sears will...
  • Page 3 IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death. _IWARNING: In order to prevent • Be aware of the mower discharge direc- tion and do not point it at anyone.
  • Page 4 • Never carry children. They may fall off and be seriously injured or interfere with • Mow up and down slopes, not across. safe machine operation. • Remove obstacles such as rocks, tree • Never allow children to operate the limbs, etc.
  • Page 5 • Remove obstacles such as rocks, tree • Be sure the area is clear of other people limbs, etc. before mowing. Stop machine if anyone enters the area. • Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall •...
  • Page 6 Spark Plug: Champion QC12YC Congratulations on making a smart pur- [Gap: .040") chase. Your new Craftsman@ product is designed and manufactured for years of Ground Speed dependable operation. But like all prod- [MPH): ucts, it may require repair from time to time.
  • Page 7 Steering Wheel Steering Wheel Steering Steering Sleeve Adapter Wheel Insert Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge _(1) Knob Mower (2) Flanged (5) Retainer Springs _:Pins loop) (2) Retainer Springs (1) Front Plate Assembly , (single loop) Gauge Wheels ©...
  • Page 8 Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 9 NOTE: You may now roll or drive your INSTALLSEAT tractor off the skid. Follow the appropriate Adjust seat before tightening adjustment instruction below to remove the tractor knob. from the skid. 1. Remove adjustment knob and flat washer securing seat to cardboard TO ROLLTRACTOR OFF SKID (See...
  • Page 10 INSTALL MOWER AND DRIVE NOTE: To assist in locating hole in BELT flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move See MOWER AND DRIVE BELT AS- mower side-to-side to give space between SEMBLY Supplement Sheet for additional plate and mower brackets.
  • Page 11 CHECK MOWER LEVELNESS J CHECKLIST For best cutting results, mower should Before you operate your new tractor, we be properly leveled. See "TO LEVEL wish to assure that you receive the best MOWER HOUSING" in the Service and performance and satisfaction from this Adjustments section of this manual.
  • Page 12 These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. I',,I REVERSE NEUTRAL NIGH CHOKE FAST SLOW IGNITION ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE LOCKED UNLOCKED...
  • Page 13 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. Ignition ht Switch Switch Position Ammeter...
  • Page 14 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
  • Page 15 TO STOP MOWER BLADES - The cutting height range is approximately 1-1/2" to 4-1/2". The heights are mea- _l%engage attachment clutch control. sured from the ground to the blade tip with AUTION: Do not operate the mower the engine not running. These heights without either the entire grass catcher, are approximate and may vary depending...
  • Page 16 TOWING CARTS AND OTHER ATTACH- CAUTION: Alcohol blended fuels (called MENTS gasohol or using ethanol or methanol) can attract moisture which leads to separa- Tow only the attachments that are recom- tion and formation of acids during storage. mended by and comply with specifications Acidic gas can damage the fuel system of the manufacturer of your tractor.
  • Page 17 • The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above. COLD WEATHER STARTING (50 ° F and below) 7.
  • Page 18 MAINTENANCE SCHEDULE ._*_ ,_-_ _ ,_/_ AS YOU COMPLETE REGO R SERV,CE OATES C hh :: kkTB_raek;, eOsPe_:i°n Check Operator Presence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower B_ades Lubrication Chart Check Battery Level C_ean Battery and Terminals Check Transaxle Cooling Check WBefts Check Engine Oil Level...
  • Page 19 TRACTOR 4. Reassemble blade bolt, lock washer and flat washer in exact order as Always observe safety rules when per- shown. forming any maintenance. 5. Tighten blade bolt securely (27-35 Ft. BRAKE OPERATION Lbs. torque). If tractor requires more than six (6) feet IMPORTANT: Blade bolt is heat treated.
  • Page 20 Do not attemptto open or removecaps or NOTE: Although multi-viscosity oils covers.Adding or checkinglevel of elec- (5W30, 10W30 etc.) improve starting in trolyte is not necessary. cold weather, they will result in increased TO CLEANBATTERYANDTERMINALS oil consumption when used above 32°F. Corrosionand dirt on the battery and Check your engine oil level more frequent- terminals can causethe batteryto "leak"...
  • Page 21 ENGINEOIL FILTER Every 100 hours of operation (more often under extremely dusty, dirty conditions), Replacethe engine oil filter every season remove the blower housing and other cool- or everyother oil change if the tractoris ing shrouds. Clean the cooling fins and used morethan 100 hoursin one year.
  • Page 22 & WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER- VICE OR ADJUSTMENTS: 1. Depress clutch/brake pedal fully and set parking brake. 2. Place gearshift lever in neutral (N) position. 3. Place attachment clutch in "DISENGAGED" position. 4. Turn ignition key to "STOP" and remove key. 5.
  • Page 23 Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH Suspension Lift Link ustment FRONT-TO-BACK ADJUSTMENT IMPORTANT: Deck must be level side- to-side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
  • Page 24 Screws MaHndrel_ "_ Primary Idler Arm Cover __/_// Idler Spring L.H. Mandrel Electric Clutch Pulley Bolt in Mower Housing Mower Drive Belt Belt Keepers 7. Check secondary idler arm and idler to TO REPLACE MOWER BLADE DRIVE see that they rotate freely. BELT 8.
  • Page 25 TO ADJUST ATTACHMENT CLUTCH 4. Road test tractor for proper stopping The electric clutch should provide years distance as stated above. Readjust of service. The clutch has a built-in brake if necessary. If stopping distance is that stops the pulley within 5 seconds. still greater than five (5) feet in highest Eventually, the internal brake will wear gear, further maintenance...
  • Page 26 TO START ENGINE WITH A WEAK BAT- Clutching Idler Clutching Flat Idler TERY Belt AqLWARNING: Lead-acid batteries gen- Keeper Engine Belt Keeper erate explosive gases. Keep sparks, flame Pulley V-Idler and smoking materials away from bat- teries. Always wear eye protection when around batteries.
  • Page 27 3. Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor. Headlight Wire 4. Install new battery with terminals in same position as old battery. 5. Reinstall terminal guard. 6. First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown.
  • Page 28 TO ADJUST CARBURETOR Your carburetor is not adjustable. If your engine does not operate properly due to suspected carburetor problems, take your tractor to an authorized service center for repair and/or adjustment. High speed stop is factory adjusted. not adjust - damage may result. IMPORTANT: Never tamper with the engine governor, which is factory set...
  • Page 29 which leads to separation and formation of Immediately prepare your tractor for stor- acids during storage. Acidic gas can dam- age at the end of the season or if the trac- age the fuel system of an engine while in _will not be used for 30 days or more.
  • Page 30 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center CAUSE PROBLEM CORRECTION Out of fuel. Fill fuel tank. Will not start See "TO START ENGINE" Engine not "CHOKED" properly. in Operation section. Wait several minutes Engine flooded. before attempting to start.
  • Page 31 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center iPROBLEM CAUSE CORRECTION LOSS _ power 1. Cutting too much grass/too Raise cutting height/reduce fast. speed. 2. Throttle in "CHOKE" Adjust throttle control. position. 3. Clean underside of mower 3.
  • Page 32 TROUBLESHOOTING CHART: See appropriate section in manual unless directed to Sears service center PROBLEM CAUSE CORRECTION Mower blades will 1. Obstruction in clutch 1. Remove obstruction. mechanism. not rotate 2. Worn/damaged mower 2. Replace mower drive belt. drive belt. 3. Frozen idler pulley. 3.
  • Page 33 TRACTOR - - MODEL NUMBER 917.275972 SCHEMATIC BATTERY FUSE STARTER _)AMMETER BLACK WHETE ELECTRIC CLUTCH I'FHI = (_1 CLUTCH / BRAKE (PEDAL UP) SEAT SWITCH (NOT OCCUPIED) PTO (DISENGAGED) BLACK GROUNDING CONNECTOR BLACK BLUE SPARK PLUGS FUEL I _LI'NE I IGNITION UNIT (2 PLUGS...
  • Page 34 TRACTOR - - MODEL NUMBER 917.275972 ELECTRICAL I -I ..
  • Page 35 TRACTOR - - MODEL NUMBER 917.275972 ELECTRICAL PART DESCRIPTION 144927 Battery 74760412 Belt Hex Head 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt 1/4-20 x 7.5 Zinc 150109 Held down Battery Dash Mount 145769 Nut Push Nylon 1/4" 176138 Switch Interlock 175688 Harness Socket Light W/4152J 4152J...
  • Page 36 TRACTOR - - MODEL NUMBER 917.275972 CHASSIS AND ENCLOSURES F152 '_66 chassis=stealU1 41=vgt...
  • Page 37 TRACTOR - - MODEL NUMBER 917.275972 CHASSIS AND ENCLOSURES PART DESCRIPTION 180375 Rail, Frame RH 175282 Drawbar, Gt 73680700 Nut, Crownlock Hex 7/16-14UNC 163976X428 Dash YTGT 2 Cyl 157882 Dash, Lower Vgt One Piece 17720408 Screw, Thd Cut 1/4-20 x 1/2 184668 Support, Battery 175260X613...
  • Page 38 TRACTOR - - MODEL NUMBER 917.275972 GROUND DRIVE 10_. ,155 drive 9-vgt...
  • Page 39 TRACTOR - - MODEL NUMBER 917.275972 GROUND DRIVE PART DESCRIPTION 7563R Washer, Thrust, Axle 17490508 Screw Thdrol 5/16-18 x 3/4 STD541437 Nut, Crownlock 3/8-16 STD561210 Pin, Cotter 149176 Wheel, Hub Assembly 12000034 Klip, Ring 140080 Bolt, Hub 142509 Disc, Brake 136927 Yoke, Brake Disc 73750800...
  • Page 40 TRACTOR - - MODEL NUMBER 917.275972 STEERING ASSEMBLY steedng14-vgt...
  • Page 41 TRACTOR - - MODEL NUMBER 917.275972 STEERINGASSEMBLY PART DESCRIPTION 139768 Wheel, Steering 178557 Axle Asm., Front 6855M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga. 184946X505 Cap, Spindle 74781044...
  • Page 42 TRACTOR - - MODEL NUMBER 917.275972 ENGINE [ SPARK ARRESTER KIT J engine-intek- ELS 10-vgt PART PART DESCRIPTION DESCRIPTION Engine Bdggs, Model No. 123487X Clamp Hose 40H777-0241-E1 17490636 Screw TT 3/8-16 x 2-1/4 UNC Screw TT 3/8-16 x 4 UNC (Order parts from engine manuf.) 17490664 Muffler Side...
  • Page 43 TRACTOR - - MODEL NUMBER 917.275972 SEAT ASSEMBLY seatS-vgt PART PART DESCRIPTION DESCRIPTION 180597 Seat 134300 Spacer, Split 180166 Bracket Pivot Fender 121250X Spring, Cprsn 140675 Strap, Fender Assy. 123976X Nut, Lock 1/4 Lge Fig Gr. 5 145006 Clip, Push In, Hinged 19171912 Washer 17/32x1-3/16x12 STD541437...
  • Page 44 DESCRIPTION 182168 Decal, Dash Panel 181249 Decal, Clutch/Brake 164085 Decal, Dash 146047 Decal, V-Belt Drive Schematic 186316 Decal, Hood, Craftsman, RH 160397 Decal, V-Belt Schematic 186317 Decal, Hood, Craftsman, LH 186399 Decal, Engine 149516 138047 Decal, Battery Decal, Battery DNGR/PSN...
  • Page 45 TRACTOR - - MODEL NUMBER 917.275972 LIFT ASSEMBLY 35 73 lift rh 12 PART PART DESCRIPTION DESCRIPTION 121006X Rod Asm, Lever 137150 Spring, Compression lnf Hgt 180045 Shaft Asm., Lift Vgt 137167 Red, Adj Lift 159189 Lever Asm., Lift Rh 138057 Knob, lnf 3/8-16 Uric 12000022...
  • Page 46 TRACTOR - - MODEL NUMBER 917.275972 MOWER DECK 53 ,,...
  • Page 47 TRACTOR - - MODEL NUMBER 917.275972 MOWER DECK PART PART DESCRIPTION DESCRIPTION 181606 Mower Deck Weldment 50 131494 Pulley, Idler Flat STD541413 Nut, Crownlock 5/16-18 174375 Pulley, Driven 72110506 Bolt, Carriage 5/16-18 x 3/4 STD533107 Bolt 5/16-18 Unc x 3/4 7631J Runner, Mower LH 136460...
  • Page 48 TRACTOR - - MODEL NUMBER 917.275972 TRANSAXLE...
  • Page 49 TRACTOR - - MODEL NUMBER 917.275972 TRANSAXLE PART PART DESCRIPTION DESCRIPTION 4197R Axle Shaft 8119M Needle Bearing 12000034 Thrust Bearing Race Retaining Ring 4220R 4199R Final Drive Gear 4209R 3rd Reduction Pinion, Low Differential Gear 4213R 4th Reduction Gear 4216R 4215R Differential Pinion 4442R...
  • Page 50 TRACTOR - - MODEL NUMBER 917.275972 BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777,TYPE NUMBER 0241-E1 929A_lO__-J 11_ N 268_ 222 __ 265 _ 267 g 1058 OWNER'S MANUAL 1036 EMISSION LABEL 1019 LABEL KIT J _741 _-146 53 1 524 _ 447A _ 50 I 163_...
  • Page 51 TRACTOR - - MODEL NUMBER 917.275972 BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777,TYPE NUMBER 0241-E1 I 4o, 1868 _ 36 _ 1022 1029 1100 798 _ 110( 798_ 914_ 505 _ 240 ,_ --661 1169 _ 628 ,_ 36_;7_ '"= z 121 CARBURETOR OVERHAUL KIT 141 1,J2311 672_-_._...
  • Page 52 TRACTOR - - MODEL NUMBER 917.275972 BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777,TYPE NUMBER 0241-E1 74I_ 334_ 1095 VALVE GASKET SET ,63 _S lO22 526 _' __ 358 ENGINE GASKET 3© 163_ 5orO 5_ 3 _ I 763 _J 51A_ 943 (_ 1022 A3_40H777-O241-E1...
  • Page 53 TRACTOR - - MODEL NUMBER 917.275972 BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777,TYPE NUMBER 0241-E1 PART PART DESCRIPTION DESCRIPTION Kit-Carburetor Overhaul 690231 Cylinder Assembly 499811 Carburetor 499585 Kit-Bushing/Seal (Magneto 499804 Valve-Throttle Side) 690993 Kit-Throttle Shaft 391086 • Seal-Oil (Magneto Side) 499805 Float-Carburetor 690069 Sump-Engine...
  • Page 54 TRACTOR - - MODEL NUMBER 917.275972 BRIGGS & STRATTON ENGINE-MODEL NUMBER 40H777,TYPE NUMBER 0241-E1 PART PART DESCRIPTION DESCRIPTION 697820 Cover-Air Guide Screw (Back Plate) 865A 691014 690999 Plate-Carburetor 865B 691015 Cover-Air Guide 695667 •+ Seal-Valve Filter-Air Cleaner Cartridge 690968 691003 Wire/Connector- Alternator Screw (Air Guide Cover) 393456...
  • Page 55 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees. Make turns gradually to prevent tipping or loss of control.
  • Page 56 Get it fixed, at your home or ours! Your Home For repatr- in your home - of all major brand apphances, lawn and garden equtpment, or heating and coohng systems, no matter who made it, no matter who sold it! For the replacement parts, accessones owner's manuals that you need to do-it-yourself.

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