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MODEL NUMBER 917.252520
• Assembly
• Operation
• Customer Responsibilities
• Service and Adjustments
• Repair Parts
OWNER'S MANUAL
OC,
onvertlble
®
CAUTION:
Read and follow all safety rules and instructions
before operating
this_equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

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Summary of Contents for Craftsman 3One 917.252520

  • Page 1 ® MODEL NUMBER 917.252520 OWNER'S MANUAL • Assembly • Operation onvertlble • Customer Responsibilities • Service and Adjustments • Repair Parts CAUTION: Read and follow all safety rules and instructions before operating this_equipment. FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917...
  • Page 2: Brake

    SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. GENERAL OPERATION III. CHILDREN •...
  • Page 3 RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any pads found to be defective in material or workmanship.
  • Page 4 TABLE OF CONTENTS SAFETY RULES ............OPERATION ............10-14 PRODUCT SPECIFICATIONS ........MAINTENANCE SCHEDULE ........SERVICE AND ADJUSTMENTS ......20-25 CUSTOMER RESPONSIBILITIES ..... 3, 15-19 WARRANTY ...... _ ........... STORAGE ..............TABLE OF CONTENTS ..........TROUBLESHOOTING ........... 27-28 INDEX ................REPAIR PARTS- TRACTOR ........
  • Page 5 ACCESSORIES AND ATTACHMENTS Theseaccessoriesandattachments wereavailablethrough mostSears retailoutletsandservicecenterswhenthetractorwas purchased. Most Sears storescan order these itemsfor you when you providethe modelnumberofyourtractor. _IAINTENANCE ENGINE BELTS FUEL STABILIZER NR RLTER BLADES SPARK PLUG GAS CAN ENGINE OIL PERFORMANCE Searsoffersa wide varietyof attachments thatfit yourtractor. Many oftheseare listedbelow withbriefexplanations of howtheycanhelp you.
  • Page 6 CONTENTS OF HARDWARE PACK Parts packed separately in carton Parts Bag contents shown full size Seat (2) Sheet Metal P,lsclrgw% Steering Boot knut 3/8-24 (1) Large Flat Washer Steering Mulcher Wheel Plate Video Cassette , Ill (1) Hex Bolt 1/2-13 x 1 (1) Shoulder Bolt 5/16-18 Manual Pa_s Bag...
  • Page 7 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
  • Page 8 ASSEMBLY CHECK TIRE PRESSURE DISCARD TERMINAL The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for POSITIVE PROTECTIVE CAPS LOCK WASHER best cutting performance. (RED) CABLE FLAT WASHER • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"...
  • Page 9 ASSEMBLY INSTALL MULCHER PLATE (See Figs. 6 & 7) DEFLECTOR • Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown. NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down. •...
  • Page 10 OPERATION These symbols may appear on your tractor or in literature supplied with the procluct. Learn and understand their meaning. BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF FUEL CHOKE MOWER HEIGHT DIFFERENTIAL...
  • Page 11 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself withthe locationsof various controls and adjustments. Save this manual for future reference. AMMETER SWITCH IGNmON LIFT LEVER PLUNGER LIGHT "...
  • Page 12 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.
  • Page 13: Carburetor

    OPERATION TO OPERATE MOWER (See Fig. 10) Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart- Your tractor is equipped with an operatorpresence sens- movement. ing switch. Any attempt by the operator to leave the seat To restart movement, slowly release parking brake and with the engine running and the attachment clutch engaged clutch/brake pedal.
  • Page 14 OPERATION When operating attachments, select a ground speed START ENGINE (See Fig. that will suit the terrain and give best performance of ',Wen starting engine for the first time or if engine has run the attachment being used. out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.
  • Page 15 CUSTOMER RESPONSIBILITIES AS YOU COMPLETE ._" ..Check Brake Operation Check Tire Pressure Check for Loose Fasteners Sharpen/Replace Mower Blades L_ -- LubricationChart Ik / Check Battery Level/Recharge Clean Battery and Terminals Check Transaxle Cooling Adjust Blade Belt(s) Tension Adjust Motion Drive Belt(s) Tension Check Engine Oil Level Change Engine Oil _12,3...
  • Page 16 CUSTOMER RESPONSIBILITIES TRACTOR BLADE MANDREL Always observe safety rules When performing any mainte- nance. ASSEMBLY BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See 'q'O ADJUST BRAKE" in the Service and Adjust- I__''_ TRAIUNG EDGE...
  • Page 17 • • i i • ii CUSTOMER RESPONSIBILITIES BATTERY NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these muiti-viscosity oils Your tractor has a battery charging system which is suffi- will result in increased oil consumption when used above cient for normal use.
  • Page 18 CUSTOMER RESPONSIBILITIES AIR FILTER (See Fig. 17) CLEAN AIR SCREEN (See Fig. 18) Your engine will not run properly using a dirty air filter. Air screen must be kept free of dirt and chaff to prevent Clean the foam pre-cleaner after every 25 hours of opera- engine damage from overheating.
  • Page 19 i |1 CUSTOMER RESPONSIBILITIES MUFFLER CLAMP CLAMP Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
  • Page 20 SERVICE AND ADJUSTMENTS CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Place gearshift lever in neutral (N) position. Depress clutch/brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" position. • Turn ignition key "OFF" and remove key. • Make sure the blades and all moving parts have completely stopped.
  • Page 21: Side-To-Side

    SERVICE ANDADJUSTMENTS TO LEVEL MOWER HOUSING FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF Adjust the mower while tractor is parked on level ground or THE FOLLOWING FRONT-TO-BACK ADJUSTMENT driveway. Make sure tires are properly inflated (See NECESSARY, BE SURETOADJUST BOTH FRONT LINKS "PRODUCT SPECIFICATIONS"...
  • Page 22 SERVICE AND ADJUSTMENTS WITH PARKING BRAKE "ENGAGED" TO REPLACE MOWER BLADE DRIVE BELT _See Fig. 25) The mower blade d_ve belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL- • Remove mower from tractor (See "TO REMOVE NUT "A"...
  • Page 23 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY TO ADJUST STEERING WHEEL ALIGNMENT (See Fig. 29) If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ingwheel and reassemble per instructionsin the Assembly section of this manual.
  • Page 24 SERVICE AND ADJUSTMENTS TO REPLACE HEADLIGHT BULB ENGINE • Raise hood. TO ADJUST THRO'n'LE CONTROL CABLE • Pull bulb holder out of the hole in the backside of the (See Fig. 31) grill. • Replace bulb in holder and push bulb holder securely The throttle control has been preset at the factory and back into the hole in the backside of the grill.
  • Page 25: Throttle Control Cable

    SERVICE AND ADJUSTMENTS TO ADJUST CARBURETOR (See Fig. 32) ACCELERATION TEST - The carburetor has been preset at the factory and adjust- • Move throttle control lever from slow (-=b) to fast ('tap) ment should not be necessary. However, minor adjust- position.
  • Page 26: Storage

    STORAGE ENGINE ;mmediately prepare your tractor for storage at the end of the season or if the tractor will notbe used for 30 days or more. FUEL SYSTEM IMPORTANT: IT IS IMPORTANT TO PREVENT CAUTION: Never store the tractor with DEPOSITS FROM FORMING...
  • Page 27 TROUBLESHOOTING POINTS CORRECTION CAUSE PROBLEM Fill fuel tank. Out of fuel. Will not start See "TO START ENGINE" in Operation section. Engine not "CHOKED" properly. Wait several minutes before attempting to start. Engine flooded. Replace spark plug. Bad spark plug. Clean/replace air filter.
  • Page 28 TROUBLESHOOTING POINTS CAUSE CORRECTION PROBLEM 1. Check wiring,switches and connections.If not 1. Faultyoperator-safety presencecontrolsystem. Engine continues to run corrected,contactan authorizedservicefacility. when operator leaves seat with attachment clutch engaged Poorcut-uneven 1. Worn, bent or looseblade. Replaceblade. Tightenblade bolt. Levelmower deck. Mowerdecknotlevel. Clean undersideof mower housing.
  • Page 29 TRACTOR - - MODEL NUMBER 917.252520 SCHEMATIC lira BLACK © BATTERY FUSE 30 AMP. STARTER AMMETER BLACK WH_E 'O:O' SOLENOID --+-0' C>+--, CLUTCH / BRAKE (PEDAL UP) WHITE (NOT OCCUPIED) SEAT SWITCH ,© J_CK BLACK B'.'CK CONNECTOR BLACK sPARK PLUG IGNITION UNIT dill,...
  • Page 30 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 ELECTRICAL 36 35 "20 7" "...
  • Page 31 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 ELECTRICAL PART DESCRIPTION 144925 Battery 12 Volt 25 Amp W/Acid 74760412 Bolt, Hex Head 1/4-20 unc x 3/4 STD551025 Washer STD551125 Washer STD541025 109238X Tube, Plastic, 12" 144940 Case, Battery W/2 Holes W/Brty 109596X Clamp, Hose 144935...
  • Page 32 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 CHASSIS AND ENCLOSURES...
  • Page 33 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 CHASSIS AND ENCLOSURES PART DESCRIPTION 145501 Chassis Assembly 140356 Drawbar 17490612 Screw, Thd. Roll. 3/8-16 x 3/4 19131216 Washer 13/32 x 3/4 x 16 Gauge 145206 Saddle 126842X Shield Ht Hood Kohl/Dia Engine 126471X Clip Insulator .406 Mtg Hole 145938X001...
  • Page 34 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 DRIVE...
  • Page 35 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 DRIVE PART PART DESCRIPTION DESCRIPTION 145602 Transaxle, Peerless, 6 Speed, 123205X Retainer, Belt Model Number 930-057 STD523715 Bolt Nut Crown Lock 3/8-16 UNC 146682 Spring, Return, Brake STD541437 Nut Crown Lock 5/16-18 UNC 123666X Pulley, Transaxle STD541431...
  • Page 36 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 STEERING ASSEMBLY " /"" .s _\ ,' !.T' j' II i _P'-. j i +'/I...
  • Page 37 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 STEERING ASSEMBLY PART DESCRIPTION 139768 Steering Wheel 142033 Front Axle Assembly 135227 Spindle Assembly, L.H. 135228 Spindle Assembly, R.H. 6266H Bearing, Race, Thrust, Hardened 121748X Washer 25132 x 1-5/8 x 16 Gauge 19272016 Washer 27132 x 1-1/4 x 16 Gauge 12000029 Ring, Klip...
  • Page 38 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 140123 Seat 134300 Spacer, Split .28 x .88 140551 Bracket, Pivot, Seat 121250X Spring STD523710 °_- Bolt 123976X Locknut, Flange 1/4 Grade 5 19131610 139888 Bolt, Shoulder 5/16-18 UNC Washer 13/32 x I x 10 Gauge 145006 STD541431...
  • Page 39 Decal, Chassis, 6 Speed/42" 272938 Decal, B&S 15HP IC/Gold OHV 136832 Decal, V-Belt Schematic 143735 Decal, Hood, R.H. 145245 Pad Footrest Rbr Sq Craftsman 143736 Decal, Hood, L.H. 140837 Decal, Parking Brake Saddle 132674 Decal, Grill, LT4000 133179 Decal, Mower QC System...
  • Page 40 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 ENGINE s s' II1,,,1 OPTIONAL EQUIPMENT Spark Arrester...
  • Page 41 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 ENGINE PART DESCRIPTION 132759 Control, Throttle 17720410 Screw, Hex Head, Thread Cutting 1/4-20 x 5/8 145305 Engine, B&S, 15Hp DiamondModel No. 28N707, Type No. 0162-01 137352 Muffler 125593X Gasket, Exhaust 13280324 Nipple, Pipe 3/8 NPT x 3 13200300 Elbow, Standard 90 °, 3/8-18 NPT STD551237...
  • Page 42 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 MOWER LIFT 161718 31 _...
  • Page 43 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 MOWER LIFT PART DESCRIPTION 136973 Lift Lever Inner Wire Assembly 122507X Shaft Assembly, Lift 105767X Pin, Groove 12000002 E-Ring 19211621 Washer 21132 x 1 x 21 Gauge 120183X Bearing, Nylon 125631X Grip, Handle, Fluted 122365X Button, Plunger, Red 122512X...
  • Page 44 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 MOWER DECK 105" ,,_ 21 22 "- 13-.-- 10---.-< 9"'-- . _..116...
  • Page 45 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 MOWER DECK PART PART DESCRIPTION DESCRIPTION 144393 Mower Housing 133943 Washer, Hardened STD533107 Bolt 140084 Arm, Idler 138017 122052X Bracket Assembly,Sway Bar, Front Spacer, Retainer 138440 140086 Bracket Assembly, Sway Bar Spring, Torsion Brakes STD624008 141043 Retainer Spring...
  • Page 46 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 PEERLESS TRANSAXLE - MODEL NUMBER 930-057...
  • Page 47 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 PEERLESS TRANSAXLE - MODEL NUMBER 930-057 REF PART REF PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 772108A Transaxle Cover 786066 Spacer Brake Lever Bracket 780086 Needle Bearing 786086 770102A Transaxle Case 774690 Axle, 11-15/16"...
  • Page 48 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0162-01 634A REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1022 868A 1022 1034 1029 1023 1026...
  • Page 49 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 BRIGGS & STRA'rl'ON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0162-01 1033 VALVE OVERHAUL 121 CARBURETOR OVERHAUL "k REQUIRES SPEClALTOOLS TO INSTALL SEE REPAIR __NS_RUCTION MANUAL...
  • Page 50 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0162-01 _634A 868 868A I022 358 GASKET SET _)524 I 847 977 CARBURETOR GASKET SET :305(_p 1006...
  • Page 51 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0162-01 11Ol. ,.,,,E,.,_,, ° L lO- ow...s.,..,. I 729A 1090...
  • Page 52 REPAIR PARTS TRACTOR - - MODEL NUMBER 917.252520 BRIGGS & STRA'I-rON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0162-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 496412 Screw, Throttle Cylinder Assembly 94098 399265 Bearing, Cylinder 495800 Screw, Idle Speed 391086 * Seal, Oil 104 231789...
  • Page 53 REPAIR PARTS TRACTOR -- MODEL NUMBER 917.252520 BRIGGS & STRATTON ENGINE - MODEL NUMBER 28N707, TYPE NUMBER 0162-01 KEY PART KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION 284A 94073 Screw, Hex Head 729A 225170 Retainer, Wire 810068 Screw, Set 262932 Gear, Timing 496280...
  • Page 54 SERVICE NOTES...
  • Page 56: Replacement

    CRaFTZ aN® UAIRS OWNER'S 15.0 HP IC MANUAL ELECTRIC START 3 in One Convertible 42" MOWER 6 SPEED TRANSAXLE LAWN TRACTOR MODEL NO. Each tractor has its own model number. Each engine has its own model number. 917.252520 The model number for your tractor will be found on the model plate located under the seat.