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IMPORTANT
MANUAL
Do Not Throw
Away
/an
OWNER'S
MANUAL
MODEL:
PPR20H42STA
LAWN
TRACTOR
WARNING:
Read this
Owner's
Manual
and follow
all Warnings
and Safety
Instructions.
Failure
to do so can result
in serious
injury.
ALWAYS
WEAR
EYE
PROTECTION
DURING
OPERATION
182770
2.2.02
RD
Printed in U.S.A.
I
!
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Summary of Contents for Poulan Pro PPR20H42STA
- Page 1 IMPORTANT MANUAL Do Not Throw Away OWNER'S MANUAL WARNING: MODEL: Read this Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious PPR20H42STA injury. LAWN TRACTOR ALWAYS WEAR PROTECTION DURING OPERATION 182770 2.2.02 Printed in U.S.A.
- Page 2 SAFETY RULES Safe Operation Practices for Ride-On Mowers IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Avoid starting or stopping on a slope.
- Page 3 SAFETY RULES & Safe Operation Practices for Ride-On Mowers & Look for this symbol to point out im- portant safety precautions. It means • Be sure the area is clear of other people before mowing. CAUTION!!! BECOMEALERT!!! YOUR Stop machine if anyone enters the area. SAFETY IS INVOLVED.
- Page 4 PRODUCT SPECIFICATIONS CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give GASOLINE CAPACITY 2.0 GALLONS you the best possible dependability and performance. AND TYPE: UNLEADED REGULAR Should you experience any problem you cannot easily remedy, please contact your nearest authorized service OILTYPE (API-SF-SJ): SAE 30 (above 32°F)
- Page 5 UNASSEMBLED PARTS Seat Steering Wheel Steering Wheel Insert (1) Washer 17/32 x 1-3/16 x 12 Gauge Steering Extension Shaft (1) Knob (1) Hex Bolt © Steering 3/8-16 x 1 Sleeve Slope Sheet Steering Adapter (1) Large Flat (2) Keys (1) Lock washer 3/8 For Future Use (1) Locknut...
- Page 6 ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
- Page 7 ASSEMBLY NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the SEAT PAN _I tractor from the skid. TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function controls) •...
- Page 8 ASSEMBLY CHECK TIRE PRESSURE IMPORTANT: SHIPPING PURPOSES, MULCHER PLATE PREATTACHED YOUR The tires on your tractor were overinflated at the factory for MOWER. THE MULCHER PLATE MUST ONLY BE USED shipping purposes. Correct tire pressure is important for WITH THE MULCHING BLADES THAT CAME...
- Page 9 OPERATION These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. BATTERY CAUTION REVERSE FORWARD FAST SLOW WARNING ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT MOWER LIFT FUEL CHOKE MOWER HEIGHT...
- Page 10 OPERATION KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference. IGNITION LIGHT ATTACHMENT SWITCH SWITCH AMMETER...
- Page 11 OPERATION The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
- Page 12 OPERATION TO ADJUST GAUGE WHEELS (See Fig. 7) "ENGAGED" POSITION Gauge wheels are properly adjusted when they are slightly TTACHMENT off the ground when mower is at the desired cutting height in LIFT LEVER HIGH POSITION operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
- Page 13 OPERATION CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moistu re wh ich leads to sepa- ration and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
- Page 14 OPERATION • Move motion control lever to neutral (N) position. Shut- AUTOMATIC TRANSMISSION WARM UP off engine and set parking brake. • Before driving the unit in cold weather, the transmission • Engage transmission by placing freewheel control in should be warmed up as follows: driving position (See "TO TRANSPORT"...
- Page 15 OPERATION MULCHING MOWING TIPS MAX 1/3 IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE. • Thespecialmulchingbladewillrecutthegrassclippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed.
- Page 16 CUSTOMER RESPONSIBILITIES CO ,ETE FILL IN DATES SE.V,OE 7SE V'OE O TE S Check Brake Operation Check Tire Pressure Check Operator Presence Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Check Transaxle Cooling...
- Page 17 CUSTOMER RESPONSIBILITIES TRACTOR TRAILING MANDREL EDGE UP ASSEMBLY Always observe safety rules when performing any mainte- BLADE nance. CENTER BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See"TO ADJUST BRAKE"...
- Page 18 CUSTOMER RESPONSIBILITIES SAE VISCOSITY GRADES BATTERY Your tractor has a battery charging system which is suffi- cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life. 3o 32 4o • Keep battery and terminals clean. c -3o -2o -,o •...
- Page 19 CUSTOMER RESPONSIBILITIES MUFFLER CLEAN AIR SCREEN Inspect and replace corroded muffler and spark arrester (if Air screen must be kept free of dirt and chaff to prevent equipped) as it could create a fire hazard and/or damage. engine damage from overheating. Clean with a wire brush or compressed airto remove dirt and stubborn dried gum fibers.
- Page 20 SERVICE AND ADJUSTMENTS WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress clutch/brake pedal fully and set parking brake. Place motion control lever in neutral (N) position. • Place attachment clutch in "DISENGAGED" position. • Turn ignition key to"STOP" and remove key.
- Page 21 SERVICE AND ADJUSTMENTS TO LEVEL MOWER HOUSING • Before making any necessary adjustments, check that both front links are equal in length. Adjust the mower while tractor is parked on level ground or • If links are not equal in length, adjust one link to same driveway.
- Page 22 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 23) WITH PARKING BRAKE "ENGAGED" The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake. BELT REMOVAL - • Remove mower from tractor (See "TO REMOVE MOWER"...
- Page 23 SERVICE AND ADJUSTMENTS NEUTRAL MOTION CONTROL LOCK GATE PULLEY IDLER STATIONARY IDLER ADJUSTMENT BOLT FIG. 26 TO ADJUST STEERING WHEEL ALIGNMENT TRAN_ INPUT PULLEY If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steer- ing wheel and reassemble per instructions in the Assembly section of this manual.
- Page 24 SERVICE AND ADJUSTMENTS TO START ENGINE WITH A WEAK BATTERY REPLACING BATTERY (See Figs. 29 and 30) (See Fig. 28) CAUTION: Do not short battery terminals by allowing a wrench or any other object to contact both terminals explosive gases. Keep sparks, flame at the same time.
- Page 25 SERVICE AND ADJUSTMENTS • Choke should be closed. If it is not, loosen casing clamp INTERLOCKS AND RELAYS screw and move choke cable until choke is completely Loose or damaged wiring may cause your tractor to run closed. Tighten casing clamp screw securely. poorly, stop running, or prevent it from starting.
- Page 26 STORAGE ENGINE Immediately prepare your tractor for storage atthe end of the season or if the tractor will not be used for 30 days or more. FUEL SYSTEM CAUTION: Never store the tractor with IMPORTANT: IT IS IMPORTANT PREVENT gasoline in the tank inside a building DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM...
- Page 27 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Will not start Out of fuel. Fill fuel tank. Engine not "CHOKED" properly. See "TO START ENGINE" in Operation section. Engine flooded. Wait several minutes before attempting to start. Bad spark plug. Replace spark plug. Clean/replace air filter.
- Page 28 TROUBLESHOOTING POINTS PROBLEM CAUSE CORRECTION Engine continues to run Faulty operator-safety presence control system. Check wiring, switches and connections. If not corrected, contact an authorized service center/ when operator leaves seat with attachment clutch department. engaged Poor cut - uneven Worn, bent or loose blade.
- Page 29 TRACTOR MODEL NUMBER PPR20H42STA SCHEMATIC BATTERY Fuse STARTER AMMETER (OPTIONAL) BLACK WHITE ..SOLENOID _Cu_CH-/B_,ZE (PEDAL UP) WHITE SEAT SWITCH IGNITION (NOT OCCUPIED) SWITCH WHITE BLACK BLACK BLACK _f _L-U GROUNDING BLACK BLACK (CLUTCH OFF) CONNECTOR METER j _ SPARK (OPTIONAL) BLACK UNIT...
- Page 30 TRACTOR - - MODEL NUMBER PPR20H42STA ELECTRICAL...
- Page 31 TRACTOR MODEL NUMBER PPR20H42STA ELECTRICAL PART DESCRIPTION 163465 Battery 74760412 Bolt Hex Hd 1/4-20unc X 3/4 176689 Box Battery Fender 176138 Switch Interlock 175685 Harness Socket Light 4152J Bulb, Light # 1156 4799J Cable Battery 146147 Cable Battery 6 Ga Red w/16 wire 175158 Fuse 73510400...
- Page 32 TRACTOR - - MODEL NUMBER PPR20H42STA CHASSIS __159 142 3...
- Page 33 TRACTOR MODEL NUMBER PPR20H42STA CHASSIS PART DESCRIPTION 174619 Chassis 176554 Drawbar Screw 3/8-16 X .75 17060612 155272 Bumper Hood/Dash 168337X012 Dash P/L 72140608 Bolt Carriage 3/8-16 x 1 174996 Panel Dash Lh 145660 ClipTinnerman 172105X010 Panel Dash Rh 17490608 Screw Thdrol 3/8-16 x 1/2 Hood LT/PL 159639X428 126938X...
- Page 34 TRACTOR - - MODEL NUMBER PPR20H42STA DRIVE 120i_ 36 35 " 71_50 7475 _ "_16...
- Page 35 TRACTOR MODEL NUMBER PPR20H42STA DRIVE PART PART DESCRIPTION DESCRIPTION Keeper Belt Engine Transaxle Hydro Gear 314-0510 154778 Screw (Order Parts From Transaxle 142432 Guide Belt Manufacturer) 134683 Strap Torque Lh Hydro 165619 Rod Shift Hydro LT 169183 Pin Cotter 1/8 x 1 CAD 169182 Strap Torque Rh Hydro 76020416...
- Page 36 TRACTOR - - MODEL NUMBER PPR20H42STA STEERING ASSEMBLY - "_-'-'-'-'--- 38 i_11 ,,'_':___-L "' ..--222___.. __- f21_?, _ _'''-_42 _"----- 36 °...
- Page 37 TRACTOR MODEL NUMBER PPR20H42STA STEERING ASSEMBLY PART DESCRIPTION 159944X428 Wheel Steering 172393 Axle Asm Cast Iron LT 169840 Spindle Asm LH 169839 Spindle Asm RH 6266H Bearing Race Thrust Harden 121748X Washer 25/32 X 1-5/8 X 16 Ga 12000029 Ring Klip #t5304-75 175121 Link Drag 10040600...
- Page 38 TRACTOR - - MODEL NUMBER PPR20H42STA SEAT ASSEMBLY PART PART DESCRIPTION DESCRIPTION 171683 Seat 121248X Bushing Snap BIk Nyl 50 Id 140551 Bracket Pivot Seat 8 720 72050412 Bolt Rdhd Sqnk 1/4-20x1-1/2 Bolt Fin Hex 3/8-16unc X 1 134300 71110616 Spacer Split 28x 88 19131610 Washer 13/32 X 1 X 10 Ga...
- Page 39 TRACTOR MODEL NUMBER PPR20H42STA DECALS 11}, ..PART PART DESCRIPTION DESCRIPTION 157032 Decal Oper 160396 Decal V-Belt Schematic 176303 Decal Fender Auto 176307 Decal Hood Rh 176308 Decal Hood LH Decal Bat Dan/Psn 145005 177020 Decal Side Panel Logo 169210 Decal By Pass Lt Hydro 180710 Decal HP Engine...
- Page 40 TRACTOR - - MODEL NUMBER PPR20H42STA ENGINE 17__16 OPTIONAL EQUIPMENT Spark Arrester...
- Page 41 TRACTOR MODEL NUMBER PPR20H42STA ENGINE PART DESCRIPTION 170771 Control, Throttle 17720408 Screw Hex Thd Cut 1/4-20 x 1/2 Engine Briggs Model 407777 (Order Parts from Engine Mfg.) 149723 Muffler, Asm. Twin Lo-Tone 160589 Pipe Exhaust Intek 20 RH 159955 Pipe Exhaust Intek 20 LH 171877 Bolt 5/16-18 UNC x 3/4 w/Sems 162797...
- Page 42 TRACTOR - - MODEL NUMBER PPR20H42STA MOWER DECK 132 91 i147 1,_ 105° lOl / 114_ 115_ Fl17...
- Page 43 TRACTOR MODEL NUMBER PPR20H42STA MOWER DECK PART PART DESCRIPTION DESCRIPTION 165892X421 144959 V-Belt, 42" Mower Mower Deck Assembly, 42" Bolt 180532 Bracket Asm Noseroller LH 72140506 138017 132264 Roller Nose 38 & 42 Bracket Asm Fr. Sway Bar 3/42 180533 Bracket Asm Noseroller RH 165460X Bracket Asm Deck 42"...
- Page 44 TRACTOR - - MODEL NUMBER PPR20H42STA MOWER LIFT...
- Page 45 TRACTOR MODEL NUMBER PPR20H42STA MOWER LIFT PART DESCRIPTION 159460 Wire Asm Inner/Sprg W/plunger LT 159471 Shaft Asm Lift RH w/Inf Pin Groove 1 500 Zinc 105767X 12000002 E Ring #5133-62 19211621 Washer 21/32 X 1 X 21 Ga 120183X Bearing Nylon BIk 629 Id 125631X Grip Handle 170770...
- Page 46 LIMITED WARRANTY The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship.
- Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL, NOT ACROSS HILL 15 DEGREES MAX. down the face of slopes, never across the face. Do not mow ARNING: To avoid serious injury, operate your tractor up and slopes greater than 15 degrees.
- Page 48 PARTS AND SERVICE Your POULAN PRO product has been expertly engineered and carefully manufactured to rigid quality standards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit. OR REPLACEMENT PARTS: FOR SERVICE Consult your dealer/place...