Dealer Check List items have been completed. The dealer is to return the prepaid postage portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does not diminish customer’s warranty rights.
GENERAL INFORMATION The purpose of this manual is to assist in setting up, operating and maintaining your backhoe. Read it care- fully. It furnishes information and instructions that will help you achieve years of dependable performance. These instructions have been compiled from extensive field experience and engineering data.
SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! grene, serious injury, or death will result. CON- Safety is a primary concern in the design and TACT A P HY SICI AN I MME DIATE LY IF FLUID manufacture of our products. Unfortunately, our ENTERS SKIN OR EYES.
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1” diameter or approved top link brackets and pins. weight must be on the tractor front wheels when Brackets and pins are available from your WOODS attachments are in transport position. Without this dealer for some tractors not originally equipped weight, tractor could tip over, causing personal with 1”...
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! being trapped should the boom swing control MAINTENANCE be accidentally activated. Do not modify or alter or permit anyone else to Do not exceed these PTO speeds: modify or alter the equipment or any of its compo- •...
Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.
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SAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Replace Immediately If Damaged! 2 - 34296 3 - 34244 Safety 11 51861 (Rev. 6/16/2006)
OPERATION The operator is responsible for the safe operation of hoe in transport position. Without this weight, trac- the backhoe. The operator must be properly trained. tor could tip over, causing personal injury or death. Operators should be familiar with the backhoe, the The weight may be attained with a loader, front tractor, and all safety practices before starting opera- wheel weights, ballast in tires, or front tractor...
When engaging optional PTO-mounted pump, engine rpm should always be low. Once engaged, engine rpm may be increased to desirable operation speed. When becoming familiar with backhoe controls, start with a lower rpm. Before operating, perform a functional test by placing control handles in their various positions and making certain correct operation occurs, matching decals on operator's console.
FLOAT 1. Left stabilizer handle 2. Right stabilizer handle 37885 -A 37884 -A CD4637 Figure 4. Operator’s Controls (Typical View) After becoming familiar with the backhoe operation, To start the excavation, position backhoe as shown in practice coordinated use of the controls in a safe open Figure 5 for maximum breakout force.
SIDE SLOPE TRENCHING / EXCAVATING ARNING Be careful when swinging loaded bucket on hill- side. Always dump spoil on uphill side of backhoe DB3390 to minimize rollover possibility. When operating on a side slope, the backhoe must be Figure 6. Fill Bucket positioned using one of these two methods as shown in Figure 8 or Figure 9.
from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times. ARNING Never leave equipment unattended with engine running or with bucket in raised position. Always engage swing and boom transport locks, relieve system pressure by operating controls, and remove ignition key before leaving equipment.
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___ Place all backhoe controls in neutral position Sand down scratches and the edges of areas of before starting tractor engine. missing paint and coat with Woods spray paint of matching color (purchase from your Woods ___ Check hydraulic reservoir level.
OWNER SERVICE The information in this section is written for operators Engage PTO and run at idle for 5 minutes, then check who possess basic mechanical skills. If you need help, oil level. Add fluid as necessary. your dealer has trained service technicians available. For your protection, read and follow the safety informa- Recommended Oils and Temperature Ranges tion in this manual.
When tightening hoses and fittings, always use two wrenches: one to hold hose and one to tighten fitting. This will prevent hose from twisting and kinking. Always back lock nut off and screw fitting all the way in for fitting that use O-rings for sealing. Then hold in position and tighten lock nut.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Noisy pump caused by cavitation Oil too heavy Change to proper viscosity. Oil filter plugged Replace filter. Suction line plugged or too small Clean line and check for size. Suction line kinked Replace line. Oil heating Oil supply low Fill reservoir.
DEALER SERVICE The information in this section is written for dealer ser- equipment for eyes, hair, hands, hearing, and head; vice personnel. The repair described here requires and respirator or filter mask where appropriate. special skills and tools. If your shop is not properly equipped or your mechanics are not properly trained in HYDRAULIC CYLINDER REPAIR this type of repair, it may be more time and cost effec-...
Assembly their various positions and make certain the correct operation occurs corresponding to the decals on the Lubricate O-rings and seals with clean hydraulic fluid. operator's console. Pay specific attention to the float Install back-up washer (3E) on rod guide (5), then position of the boom.
system. The backhoe pump will separate or crack if Replacing Shock/Dampening Valves system pressure exceeds the maximum. It is not necessary to remove console valve from con- sole to replace shock/dampening valve cartridges. Relief valve adjustment requires a test bench and Remove console cover and replace them.
1.Complete hydraulic valve p. Dowel bushing h. Front spring washer 2.1350 - 3000 PSI Relief valve asy q. Scraper i. Valve poppet a. Cap nut r. Lever bracket j. Back-up ring b. Copper washer s. Cap screw k. Seal c. Adjusting screw t.
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Figure 18. Swing Cylinder Oil Flow - Energy Figure 19. Swing Cylinder Oil Flow - Prince 26 Dealer Service 51861 (Rev. 6/16/2006)
ASSEMBLY DEALER SET-UP INSTRUCTION ASSEMBLY PROCEDURE Backhoe assembly is the responsibility of the WOODS WARNING dealer. The backhoe should be delivered to the owner It is recommended that power unit be equipped completely assembled, lubricated and adjusted for nor- with ROPS or ROPS cab and seat belt. Keep seat mal operating conditions.
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Boom Dipperstick Bucket Dipperstick cylinder Bucket arm 1-1/8" x 6-1/2" Pivot pin 1 x 9.1" Pivot pin 5/16 x 2-3/8" Clevis pin 1/8 x 1" Cotter pin 5/16 NC x 2-1/4" Bolt 5/16 NC Lock nut Figure 20. Dipperstick & Bucket Assembly Plumbing Installation WARNING WARNING...
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1" diameter or approved top link brackets and Install 90° elbow (9) into pump suction port. Install 90° pins available form your WOODS dealer for some trac- elbow (10) into pump pressure port. Place suction hose tors not originally equipped with 1" diameter pins.
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(Refer to Danger decal in Safety Figure 22. Pump Mounting Bracket Installation Decal section.) The purpose of the pump mounting bracket is to keep Saf-T-Lok is a registered trademark of Woods Equipment pump from rotating. 30 Assembly 51861 (Rev. 6/16/2006)
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® maintain required minimum head clearance for tractors Saf-T-Lok Installation with ROPS or cabs. Required head clearance must take priority. The adjustable seat may be used in Insert hitch pin (4) through rear holes as shown in Fig- obtaining minimum head clearance. (Refer to Seat ure 23 and place diagonal bars (3) on hitch pins.
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WARNING If tractor is equipped with draft sensing control, set control to “HEAVY” (minimum sensitivity) posi- tion. On tractors with draft control select hole closest to sup- porting point of floating link to mount top link. Use boom cylinder control to position backhoe main frame vertically by extending or retracting cylinder as required.
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Make sure you meet minimum clearance distances between ROPS or tractor cab. Required head clear- DANGER ance must take priority. Refer to Danger decal on page 10. Make any adjustments required. Do not operate backhoe unless there is ade- quate operator clearance as shown on safety 1.
DEALER CHECK LISTS PRE-DELIVERY CHECK LIST DELIVERY CHECK LIST Dealer’s Responsibility Dealer’s Responsibility Inspect the backhoe (and sub-frame when applicable) ___ Present Operator's Manual and request that cus- thoroughly after assembly to be certain it is set up tomer and all operators read it before operating properly before delivering it to the customer.
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BH1050 540 RPM HYDRAULIC PUMP REF PART DESCRIPTION REF PART DESCRIPTION Drive gear ----- † Front seal Gear housing Retaining ring Rear cover ----- † Rear seal .438 Washer Mounting flange .438 Hex nut ----- † Outer O-Ring ----- † Stuffer strip ----- †...
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BH1050 1000 RPM HYDRAULIC PUMP REF PART DESCRIPTION REF PART DESCRIPTION 10409 Shaft seal Back plate assembly Tie bolt ----- † O-Ring Tie bolt ----- † Thrust plate Idler gear assembly Body 62438 Seal kit complete (includes items 2, Dowel pin 3, 8-11, and 15) (for pumps with Drive gear assembly 1-5/16 - 12 SAE pressure port only)
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BH1050 SWING CYLINDER REF PART DESCRIPTION 34219 Complete cylinder assembly REF PART DESCRIPTION 34273 Piston rod 34219 2-1/2 x 13 Hydraulic swing cylinder 1972 * 1/4-28 Tapered threaded fitting ----- Cylinder barrel assembly 58822 Seal kit (items 3A -3I) 34332 Rod assembly (includes item 7) ----- †...
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BH1050 STABILIZER CYLINDER “E” “P” DESCRIPTION PART PART 34218 34218 2-1/2 x 15 Hydraulic cylinder assembly 1972 * 1972 * 1/4 - 28 Tapered thread grease fitting 34330 Retaining ring, internal 2-1/2 x 15 Wire retainer, 1/2 x 15 64874 34328 Hex lock nut 34254...
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BH1050 BUCKET CYLINDER REF PART DESCRIPTION REF PART DESCRIPTION 34217 2-12 x 28 Hydraulic cylinder asy 34217 2-1/2 x 28 Hydraulic cylinder asy Collar, 2-7/8 - 12UN 1972 * 1/4 - 28 Tapered thread grease fitting 34266 Seal kit (contains items 3A-3H) 34266 Seal kit (contains items 3A-3G) (for lock collar style cylinders) -or-...
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BH1050 BOOM & DIPPERSTICK CYLINDER REF PART DESCRIPTION REF PART DESCRIPTION 34261 Piston rod 34216 3 x 27 Hydraulic cylinder assembly ----- Cylinder body 34259 Collar 34359 5/16 NC x 5/16 Socket head set 34260 Seal kit (contains items 3A-3H) screw ----- †...
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® BH1050 SAF-T-LOK ASSEMBLY REF PART DESCRIPTION 34129 Double link assembly 34131 Link assembly 34993 Saf-T-Bar assembly, only for S/N 3700 and above (includes item 8-11) -or- 34292 Saf-T-Bar assembly for S/N 3000- 3699 only (includes items 8-11) 14012 Category 2 hitch pin, 1-1/8 drilled HARDWARE REF PART DESCRIPTION...
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BH1050 STABILIZER PAD KIT (OPTIONAL) REF PART DESCRIPTION 34107 Stabilizer pad assembly (standard) 34093 Rubber street pad (optional) 34106 Stabilizer spike pad (optional) 29893 1/2 NC x 1-1/2 Carriage bolt HT 855 * 1/2 Extra-heavy lock washer 1093 1/2 NC Heavy hex nut Obtain locally 54 Parts 51861 (Rev.
BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application. Fasteners must always be replaced with the same grade as specified in the manual parts list. Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.
INDEX ASSEMBLY OPERATION Dealer Set-Up Instructions 27 Cleaning 16 Control Handle Operation 13 CHECK LISTS Dump and Return Cycle 15 Delivery Check List (Dealer’s Responsibility) 34 Fill Bucket 14 Pre-Delivery Check List (Dealer’s Responsibility) General Operation 12 Position the Machine 13 Pre-Operation Check List Owner’s Responsibility) Pre-Operation Check List (Owner’s Responsibility) DEALER SERVICE...
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
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WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.