Goodman PG 15 SEER “M” SERIES Installation Instructions Manual
Goodman PG 15 SEER “M” SERIES Installation Instructions Manual

Goodman PG 15 SEER “M” SERIES Installation Instructions Manual

Single package gas-electric heating & cooling units pg 15 seer “m” series
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G
-E
AS
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
installation of single package gas electric heating and
cooling units. See the Specification Sheet applicable to
your model* for information regarding accessories.
IO-324H
11/12
I
NSTALLATION
F
S
OR
H
LECTRIC
*PG 15 SEER "M" SERIES
Affix this manual and Users Information Manual adjacent to the unit.
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
installation or repair, caution is to be observed.
Goodman Manufacturing Company, L.P.
5151 San Felipe, Suite 500, Houston, TX 77056
© 2006 - 2009, 2012 Goodman Manufacturing Company, L.P.
I
NSTRUCTIONS
P
INGLE
ACKAGE
& C
EATING
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
www.goodmanmfg.com
U
OOLING
ANSI Z21.47•CSA-2.3 Central Furnaces
*NOTE: Please contact your distributor or
our website for the applicable
Specification Sheet referred to in this
manual.
NITS

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  • Page 1 NSTALLATION NSTRUCTIONS INGLE ACKAGE & C LECTRIC EATING OOLING NITS *PG 15 SEER “M” SERIES Affix this manual and Users Information Manual adjacent to the unit. This Forced Air Central Unit Design Complies With Requirements Embodied in The American National Standard / National Standard of Canada Shown Below.
  • Page 2: Table Of Contents

    INDEX REPLACEMENT PARTS ............................... 4 .............................. 4 RDERING ARTS SAFETY INSTRUCTIONS ..............................4 UNIT LOCATION .................................. 5 : ............................5 NSTALLATIONS : ........................5 ROUND EVEL NSTALLATIONS : ..........................5 OOFTOP NSTALLATIONS : ........................6 NSTALLATIONS GENERAL INFORMATION ..............................6 ...........................
  • Page 3 INDEX MAINTENANCE .................................. 17 ........................17 ILTER EPLACEMENT OR LEANING ........................... 17 ABINET INISH AINTENANCE ) ..................... 17 LEAN UTSIDE UALIFIED ERVICER ..................17 ONDENSER VAPORATOR NDUCED RAFT OTORS ) ...................... 17 LAME ENSOR UALIFIED ERVICER ) ..................... 17 ASSAGES UALIFIED ERVICER ) ..................
  • Page 4: Replacement Parts

    REPLACEMENT PARTS RDERING ARTS When reporting shortages or damages, or ordering repair parts, give the complete unit model and serial numbers as stamped on the unit’s nameplate. Replacement parts for this appliance are available through your contractor or local distributor. For the location of your nearest distributor, consult the white business pages, the yellow page section of the local telephone book or contact: CONSUMER AFFAIRS...
  • Page 5: Unit Location

    • To avoid possible illness or death of the building occupants, do NOT locate outside air intake device (economizer, manual fresh air intake, motorized fresh air intake) too close to an exhaust outlet, gas vent termination, or plumbing vent outlet. For specific distances required, consult local codes.
  • Page 6: General Information

    GENERAL INFORMATION This unit is approved for outdoor installation ONLY. Rated performance is achieved after 72 hours of operation. Rated performance is delivered at the specified airflow. See outdoor unit specification sheet for split system models or product specification sheet for packaged and light commercial models.
  • Page 7: Rigging Details

    RIGGING DETAILS burners must not exceed the rated input shown on the rating plate. Overfiring of the unit could result in premature heat exchanger failure. (U.S. I LTITUDE ERATE NSTALLATIONS IMPORTANT NOTE: The gas/electric units naturally derate with altitude. Do not attempt to increase the firing rate by changing orifices or increasing the manifold pressure.
  • Page 8: G P C

    There will be air in the gas supply line after testing for leaks 8. The unit must be connected to the building piping by one on a new installation. Therefore, the air must be bled from the of the following methods: line by loosening the ground joint union until pure gas is •...
  • Page 9: Electrical Wiring

    cooling. Units which will have economizers may use thermostats Sizing Between First and Second Stage Regulator Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10 with two or three stages of cooling. All units can use single stage PSIG Setting.
  • Page 10: Unit Voltage

    OLTAGE The unit transformer is factory connected for 230V operation. If the unit is to operate on 208V, reconnect the transformer primary lead as shown on the unit wiring diagram. The induced draft blower on some models is equipped with a low speed 230V lead (blue) and a low speed 208V lead (black).
  • Page 11: Filters

    All ductwork exposed to the outdoors must include a weatherproof barrier and adequate insulation. A duct system should be installed in accordance with Standards HOOD of the National Board of Fire Underwriters for the Installation of Air Conditioning, Warm Air Heating and Ventilating Systems. Pamphlets No.
  • Page 12: Normal Sequences Of Operation

    NORMAL SEQUENCES OF OPERATION 1. Thermostat calls for FAN ONLY by energizing “G”. 2. The indoor blower is immediately energized at the low EATING heat speed. This unit is equipped with an ignition control that automatically 3. The indoor blower is immediately de-energized once lights the main burner.
  • Page 13 If the power to the unit is interrupted during the heating cycle, it Gas Supply And Manifold Check may cause the secondary limit to trip. Once the blower Gas supply pressure and manifold pressure with the burners compartment temperature drops below the limit reset operating must be as specified on the rating plate.
  • Page 14 With a properly designed system, the proper amount of Manifold Gas Pressure temperature rise will normally be obtained when the unit is Range Nominal operated at rated input with the recommended blower speed. Natural Low Stage 1.6 - 2.2" w.c. 2.0"...
  • Page 15: Troubleshooting

    space. It is the installing contractors responsibility to ensure the proper refrigerant sub-cooling at the condenser is adjusted LO COOL for each application. As the outdoor ambient temperature rises the sub-cooling decreases and as the outdoor ambient HI COOL temperature lowers, the sub-cooling increases. NOTE: Proper LO HEAT sub-cooling adjustment optimizes cooling performance.
  • Page 16: Abnormal Operation - Heating

    BNORMAL PERATION EATING HERMAL ROTECTION EVICE If a limit switch opens, the gas valve is immediately de- NTERNAL ONTROL AILURE energized, the induced draft and air circulating blowers are If the integrated ignition control in this unit encounters an energized. The induced draft and air circulator blowers remain internal fault, it will go into a “hard”...
  • Page 17: Abnormal Operation - Cooling

    ONDENSER VAPORATOR NDUCED RAFT OTORS NOTE: Some electronic thermostats also have a built-in Bearings on the air circulating blower motor, condenser motor compressor short cycle timer that may be longer than the and the combustion fan motor are permanently lubricated. three minute delay given above.
  • Page 18: Main Burner Flame (Qualified Servicer Only )

    URNER LAME UALIFIED ERVICER Flames should be stable, soft and blue (dust may cause orange tips but must not be yellow). The flames must extend directly outward from the burner without curling, floating or lifting off. For further information on the yearly inspection, consult the User Manual.
  • Page 19 APPENDIX...
  • Page 20: Ignition Control Diagnostic Indicator Chart

    IGNITION CONTROL DIAGNOSTIC INDICATOR CHART Red Light Signal Refer to Abnormal Heating or Cooling Operation Sections of this Manual Internal Control Failure 1 Flash External Lockout 2 Flashes Pressure Switch Stuck Open 3 Flashes Pressure Switch Stuck Closed 4 Flashes Thermal Protection Device Open 5 Flashes Flame Detected with Gas Valve Closed...
  • Page 21: Unit Dimensions

    UNIT DIMENSIONS FLUE EXHAUST HOOD 18 7/16 FLUE EXHAUST 1 3/8 5 1/2 7 15/16 SUCTION/LIQUID PRESSURE PORTS 2 3/4 BEHIND COMPRESSOR ACCESS PANEL COMBUSTION AIR INTAKE RETURN HEAT EXCHANGE ACCESS PANEL 4 3/4 GAS SUPPLY ENTRANCE SUPPLY CONDENSATE DRAIN CONNECTION 3/4"...
  • Page 22: High Voltage

    *PG15*****41A* WIRING DIAGRAM HIGH VOLTAGE! ISCONNECT POWER BEFORE SERVICING ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH YL/BK YL/BK BL/PK SEE NOTE 6 BL/PK COMP POWER SUPPLY 208-230/1/60 SEE NOTE 3 HIGH PARK INDUCER...
  • Page 23: *Pg15*****41A* Wiring Diagram

    *PG15*****41A* WIRING DIAGRAM HIGH VOLTAGE! ISCONNECT POWER BEFORE SERVICING ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH SUPPLY VOLTAG E 208-230/1/60 COMPONENT LEGEND FACTORY WIRING FACTORY WIRING LINE VOLTAGE AUXILLARY LIMIT SWITCH COMP LOW VOLTAGE COMPRESSOR...
  • Page 24 *PG15*****41B* WIRING DIAGRAM HIGH VOLTAGE! ISCONNECT POWER BEFORE SERVICING ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
  • Page 25 *PG15*****41B* WIRING DIAGRAM HIGH VOLTAGE! ISCONNECT POWER BEFORE SERVICING ULTIPLE POWER SOURCES MAY BE PRESENT AILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
  • Page 26: Minimum Clearances

    MINIMUM CLEARANCES 48" MIN 12" MIN 3" 12" MIN 36" MIN (FOR SERVICE) NOTE: Roof overhang should be no more than 36". RECOMMENDED FILTER SIZES UNIT 2 Ton 2 1/2 Ton 3 Ton 3 1/2 / 4 Ton 5 Ton Min.
  • Page 27 BLOWER PERFORMANCE DATA *PG152407041** - Rise Range: 35° - 65° F E.S.P WATTS RISE WATTS RISE WATTS WATTS WATTS 1047 *PG153009041** - Rise Range: 45° - 75° F E.S.P Cooling Speed Cooling Speed Cooling Speed Stage Heating Stage Heating Speed WATTS RISE WATTS...
  • Page 28: Blower Performance Data

    PACKAGE UNITS - DUAL FUEL & GAS HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS We strongly recommend a bi-annual maintenance checkup be performed by a qualified service agency before the heating and cooling seasons begin. OMPRESSOR The compressor motor is hermetically sealed and does not re- quire additional oiling.

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