Ultramax 268 Co-Current Conditione Operation Manual

Co-current conditioner; three-cycle filter

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Operations Manual

Models: 268 Co-Current Conditioner

263 Three-Cycle Filter

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Summary of Contents for Ultramax 268 Co-Current Conditione

Page 1 Operations Manual Models: 268 Co-Current Conditioner 263 Three-Cycle Filter...
Page 2: Table Of Contents
Table of Contents How To Use This Manual General Warnings And Safety Information System Operation Cycle Functions Equipment Installation Valve Layout Control Layout Location Selection Water Line Connection Drain Line Regenerant Line Connection Overflow Line Connection Electrical Connection Valve Camshaft Disinfection Of Water Conditioners Ultramax Controller Display Icons...
Page 3: How To Use This Manual
How To Use This Manual This installation manual is designed to guide the installer through the process of installing and starting conditioners featuring the Ultramax series controllers. This manual is a reference and will not include every system installation situation. The person installing this equipment should have: •...
Page 4: General Warnings And Safety Information
General Warnings And Safety Information Electrical There are no user-serviceable parts in the AC adapter, motor, or controller. In the event of a failure, these should be replaced. • All electrical connections must be completed according to local codes. • Use only the power AC adapter that is supplied.
Page 5 General • Observe all warnings that appear in this manual. • Keep the media tank in the upright position. Do not turn upside down or drop. Turning the tank upside down will cause media to enter the valve. • Operating ambient temperature is between 34°F (1°C) and 120°F (49°C).
Page 6: System Operation Cycle Functions
System Operation Cycle Functions 1. Service (Downflow) Untreated water is directed down through the resin bed and up through the riser tube. The hardness ions attach themselves to the resin and are removed from the water. The water is conditioned as it passes through the resin bed.
Page 7: Cycle Water Flows
Cycle Water Flows From Regenerant Tank SERVICE BACKWASH BRINE/SLOW RINSE To Regenerant Tank BRINE REFILL REPRESSURIZE FAST RINSE System Operation Cycle Functions Rev A...
Page 8: Equipment Installation
Equipment Installation Valve Layout One Piece Valve Disc Spring Valve Discs Control Module Mount Refill Controller Injector and cap Regenerant Tube Connection Optical Sensor Camshaft Motor Outlet Drain Inlet Injector Screen Backwash Filter Drain Control Equipment Installation Rev A...
Page 9: Control Layout
Control Layout Ultramax Controller LCD Display x100 Down Button Manual Regen Button Set Button Up Button Refill Sensor Probe Outlet AC Adapter Lockout Connection (low voltage) Input Main Motor & Optical Sensor Connection Secondary Valve Motor Control (not used) Turbine Input or Dry Contact Signal Input Control Layout Rev A...
Page 10: Location Selection
Location Selection Location of a water treatment system is important. The following conditions are required: • Level platform or floor • Room to access equipment for maintenance and adding regenerant (salt) to tank. • Ambient temperatures over 34°F (1°C) and below 120°F (49°C). •...
Page 11 return to normal. A protective cover should assist with high temperature applications. • Insects — The controller and valve have been designed to keep all but the smallest insects out of the critical areas. Any holes in the top plate can be covered with a metal foil ductwork tape.
Page 12: Water Line Connection
Water Line Connection A bypass valve system should be installed on all water conditioning systems. Bypass valves isolate the conditioner from the water system and allow unconditioned water to be used. Service or routine maintenance procedures may also require that the system is bypassed. The illustrations below show the two common bypass methods.
Page 13 WARNING: Do not use tools to tighten plastic fittings. Over time, stress may break the connections. When the 1265 bypass valve is used, only hand tighten the nuts. WARNING: Do not use petroleum grease on gaskets when connecting bypass plumbing. Use only 100% silicone grease products when installing any Autotrol brand valve.
Page 14: Drain Line
Drain Line Drain Line Connection NOTE: Standard commercial practices are expressed here. Local codes may require changes to the following suggestions. Check with local authorities before installing a system. 1. The unit should be above and not more than 20 feet (6.1 m) from the drain.
Page 15: Regenerant Line Connection
Regenerant Line Connection (not used with 3-cycle filter system) The regenerant line from the tank connects to the valve. Make the connections and hand tighten. Be sure that the regenerant line is secure and free from air leaks. Even a small leak may cause the regenerant line to drain out, and the conditioner will not draw regenerant from the tank.
Page 16: Overflow Line Connection
Overflow Line Connection (not used with 3-cycle filter system) In the event of a malfunction, the regenerant TANK OVERFLOW will direct “overflow” to the drain instead of spilling on the floor. This fitting should be on the side of the cabinet or regenerant tank. Most tank manufacturers include a post for the tank overflow connector.
Page 17 Figure 6 Regenerant Tank Check Valve* (not used with 3-cycle filter system) * Furnished as an option from system manufacturer. Overflow Line Connection Rev A...
Page 18: Electrical Connection
Electrical Connection All Ultramax controllers operate on 12-volt alternating current power supply. This requires use of the GE Water Technologies supplied AC adapter. A variety of AC adapters are available for different applications. These AC adapters are available from your supplier. They include:...
Page 19: Valve Camshaft
Valve Camshaft The front end of the camshaft has an indicator cup. The cup has slots in the outer periphery and numbers on the inside face (Figure 7). The numbers can be seen with the cover off, from the front over the top of the controller.
Page 20: Disinfection Of Water Conditioners
Valve Disc Operation Figure 8 - Ultramax Valve 6 Rinse Drain 4 Outlet Valve 2 Bypass Valve 7 Backwash Drain Valves 3 Inlet Valve 5 Refill Valve 1 Regenerant Valve Disinfection Of Water Conditioners The materials of construction of the modern water conditioner will not support bacterial growth, nor will these materials contaminate a water supply.
Page 21 Calcium Hypochlorite Calcium hypochlorite, 70% available chlorine, is available in several forms including tablets and granules. These solid materials may be used directly without dissolving before use. 1. Dosage A. Two grains (approximately 0.1 ounce [3 mL]) per cubic foot. 2.
Page 22: Ultramax Controller
Ultramax Controller Power Loss Memory Retention The Ultramax series controllers feature battery-free time and date retention during the loss of power. This is designed to last a minimum of 8 hours depending on the installation. The controller will continue to keep time and day in dynamic memory while there is no AC power.
Page 23: Display Icons
Display Icons Figure 9 x100 NOTE: In normal operation and during programming, only a few of the icons will actually be displayed. 1. Displays amount of conditioning capacity remaining. 2. "PM" indicates that the time displayed is between 12:00 noon and 12:00 midnight (there is no AM indicator).
Page 24: Keypad - Buttons
Keypad — Buttons 1. DOWN arrow. Generally used to scroll down or increment through a group of choices. 2. SET. Used to accept a setting that normally becomes stored in memory. Also used together with the arrow buttons. 3. UP arrow. Generally used to scroll up or increment through a group of choices.
Page 25: Things You Might Need To Know
Things You Might Need to Know • When the controller is first plugged in, it may display a flashing Err 3 and scrolling "Call Dealer for Service" message. This means that the controller is rotating to the home position. The Err 3 will clear when the control reaches the home position.
Page 26: Programming Overview
Programming Overview The Ultramax Series controller is designed to operate by setting the Time of Day, Day of the Week, and the Hardness. The remaining settings are set at the factory using a Model Number. The controller menu has three levels: Level I Basic —...
Page 27 • Setting Day of Week After setting the Time of Day the banner display will show the word “Day” followed by an abbreviated day of the week. SU = Sunday MO = Monday TU = Tuesday WE = Wednesday TH = Thursday FR = Friday SA = Saturday Use the UP or DOWN arrow buttons to change the flashing day of...
Page 28: Level Ii Programming
Level II Programming Level II program parameters are those parameters used to fine-tune a conditioners operation. These are accessible by pressing and holding the UP and DOWN buttons until the display goes blank. Then release the buttons. Calendar Override is the first Level II parameter displayed. Level II program parameters include: 268 Conditioner Operation Type 263 Filter Operation Type...
Page 29 NOTE: Regeneration on specific day is used to provide regeneration when water demands are not steady. Example: If the weekdays have low usage and the weekend is high, then regeneration every three days will not meet the requirements. The calendar override days between regeneration must be set to zero to enable regeneration on specific days.
Page 30 The controller is capable of displaying 6 different languages. They are as follows: 1 = English 2 = Spanish 3 = French 4 = Italian 5 = Flemish 6 = German Press the SET button and select the desired language using the UP or DOWN buttons.
Page 31 • Operation Type This parameter displays the controller type and is preset at the factory: 268 softener, 263 filter. • Setting the Service Interval The service interval feature is an option that will allow the installer to program the unit to ask for maintenance after a programmed duration.
Page 32 • Setting the Chlorine Generator/Salt Check (conditioner only) The controller has the capability to produce a low level of chlorine during the brine draw stage of regeneration. It can also sense if there is any brine present during the time when brine draw is occurring. This parameter can be adjusted to the following: 0 = Chlorine Generator with Salt Check disabled 1 = Chlorine Generator with Salt Check enabled...
Page 33: Level Iii Programming
Level III Programming Historical information can be retrieved from the controller be pressing the SET and DOWN buttons simultaneously, with the controller in the home position. Release both buttons when the controller displays MODEL NUMBER. Press the UP or DOWN buttons to navigate to each setting. The readout will scroll across the top of the display and the value will be displayed below the readout.
Page 34: Placing Conditioner Into Operation
Placing Conditioner Into Operation Conditioner and Filter Start-Up After you have performed the previous initial power-up steps, you will need to place the conditioner into operation. Follow these steps carefully, as they differ from previous Autotrol valve instructions. NOTE: The control valve can be started-up even if power is not yet available to the controller.
Page 35 If opened too rapidly or too far, media may be lost out of the WARNING: tank into the valve or the plumbing. In the ¼ open position, you should hear air slowly escaping from the valve drain line. B. When all of the air has been purged from the media tank (water begins to flow steadily from the drain line), open the main supply valve all of the way.
Page 36 9. Engage the refill cycle to prime the line between the regenerant tank and the valve (conditioner only). A. Slowly open the main water supply valve again, to the fully open position. Be sure not to open too rapidly as that would push the media out of the media tank.
Page 37: Performa Exploded View
Performa Exploded View Warning: Do not use the flow control ball with #10A. Performa Exploded View Rev A...
Page 38: Performa Parts List
Performa Parts List Part Part Code Description Qty. Code Description Qty. 1244651 Valve Assembly w/o Flow Controls Plumbing Adapter Kits: 1235338* Top Plate, Ultramax Series Valves 1001606 3/4-inch Copper Tube Adapter Kit 1235339 Valve Disc Spring, One Piece, Performa 1001670 1-inch Copper Tube Adapter Kit Valve 1001608 22-mm Copper Tube Adapter Kit 1242282 Cover, Valve, Ultramax Series...
Page 39: Troubleshooting
Troubleshooting Ultramax Series Controller Troubleshooting Problem Possible Cause Solution ERR 1 is displayed. Program settings have been corrupted. Press any key and reset model number. ERR 3 is displayed. Controller does not know the position of Wait for two minutes for the controller to the camshaft.
Page 40: System Troubleshooting
System Troubleshooting Problem Possible Cause Solution 1. Brine tank a. Uncontrolled brine refill flow rate. a. Remove brine control to clean ball and seat. overflow. b. Air leak in brine line to air check. b. Check all connections in brine line for leaks. Refer to instructions.
Page 41 9. Intermittent or a. Low water pressure. a. Set pump to maintain 20 psi at conditioner. irregular b. Defective injector. b. Replace injector. (Contact dealer.) regenerant draw. 10. No conditioned a. No regenerant in regenerant a. Add regenerant to regenerant tank. water after tank.
Page 42 Troubleshooting Rev A...
Page 43 UltraMax System Configurations Upon initial start-up of the UltraMax controller, the software will request a pre-determined model number. This model number populates the default values within the controller, allowing for quick and easy set-up of the software without entering several levels of data. The table below shows the pre-determined model numbers for the controller and the associated primary valve functions for each number.

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263