Robin America DY30 Parts Manual
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Robin America DY30 Parts Manual

Robin America DY30 Parts Manual

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See also: Service Manual
Models
PUB-EP5769A
Rev. 08/00

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Summary of Contents for Robin America DY30

  • Page 1 Models PUB-EP5769A Rev. 08/00...
  • Page 2 e-mail: sales@robinamerica.com • www.robinamerica.com © Copyright 2000 Robin America, Inc.
  • Page 3 HOW TO USE THIS MANUAL Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each model there may be many different versions called specifications. Each specification will be unique in some way. The difference may only be the paint color or it may have a different type of PTO or some other significant difference.
  • Page 4 MANUAL LAYOUT 1. SECTION NAME Parts are broadly classified according to their functions. Refer to the Group Index (table of contents) for respective section name. 2. FIG. No. The FIG. number indexes the reference and part numbers to the illustration. Figure numbers that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section (i.e..:Electrical Device Group).

  • Page 5: Table Of Contents

    GROUP INDEX Group Name Page CRANKCASE GROUP ................6 CRANKSHAFT GROUP ................12 INTAKE and EXHAUST GROUP ............... 16 GOVERNOR GROUP ................22 COOLING and STARTING GROUP ............24 FUEL, LUBRICANT GROUP ..............26 ELECTRIC DEVICE GROUP ..............34 INDEX OF DESCRIPTION SYMBOLS SYMBOL DESCRIPTION SYMBOL...

  • Page 6: Crankcase Group

    SECTION 1 CRANKCASE GROUP FIG. 100 186 187 DY30/DY35 & DY41/DY42 - 6 - '00-07...
  • Page 7 SECTION 1 CRANKCASE GROUP REF. PART DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-10111-01 CRANKCASE CP DY30 228-10115-01 CRANKCASE CP DY30, Electric Start 229-10111-01 CRANKCASE CP DY35 229-10115-01 CRANKCASE CP DY35, Electric Start 231-10108-11 CRANKCASE CP DY41 / DY42 231-10110-01 CRANKCASE CP DY41 / DY42, Electric Start 005-26081-80 DOWEL PIN...
  • Page 8 SECTION 1 CRANKCASE GROUP FIG. 100 186 187 DY30/DY35 & DY41/DY42 - 8 - '00-07...
  • Page 9 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 231-15004-03 GASKET, T= 0.1 Select one piece only, DY41/42 231-15005-03 GASKET, T= 0.2 Select one piece only, DY41/42 231-15006-03 GASKET, T= 0.3 Select one piece only, DY41/42 228-15014-03 O RING DY30 / DY35 231-15014-03...
  • Page 10 SECTION 1 CRANKCASE GROUP FIG. 110 DY30/DY35 & DY41/DY42 - 10 - '00-07...
  • Page 11 SECTION 1 CRANKCASE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-14204-03 VALVE GUIDE 001-37082-01 STUD DY30 / DY35 001-37082-01 STUD DY41 / DY42 980-05060-10 BOLT and WASHER AY 228-12401-12 CYLINDER UN DY30 229-12401-12 CYLINDER UN DY35 231-12401-02 CYLINDER UN DY41 / DY42 229-15011-03 O RING...

  • Page 12: Crankshaft Group

    SECTION 2 CRANKSHAFT GROUP FIG. 200 With Balancer DY30/DY35 & DY41/DY42 - 12 - '00-07...
  • Page 13 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-20202-11 CRANKSHAFT CP DY30 / DY35 262-20202-01 CRANKSHAFT CP DY41 / DY42 060-04000-30 BALL BEARING 017-32600-10 LOCK NUT 020-52600-12 LOCK WASHER 005-30040-81 DY30 / DY35 005-30072-01 DY41 / DY42 228-24301-11 BALANCER CP DY30 / DY35...
  • Page 14 SECTION 2 CRANKSHAFT GROUP FIG. 200 With Balancer DY30/DY35 & DY41/DY42 - 14 - '00-07...
  • Page 15 SECTION 2 CRANKSHAFT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-22801-13 LARGE END BEARING STD. 228-22802-13 LARGE END BEARING 0.25mm undersize 228-22803-13 LARGE END BEARING 0.50mm undersize 228-22421-21 FLYWHEEL CP DY30 / DY35 262-22401-01 FLYWHEEL CP DY41 / DY42 228-22420-23 FLYWHEEL DY30 / DY35...

  • Page 16: Intake And Exhaust Group

    SECTION 3 INTAKE and EXHAUST GROUP FIG. 300 DY30/DY35 & DY41/DY42 - 16 - '00-07...
  • Page 17 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-31604-00 CAMSHAFT AY 228-31604-01 CAMSHAFT CP 228-33222-01 CAMSHAFT GEAR CP 228-35561-03 RELEASE LEVER 005-32042-01 WOODRUFF KEY 023-02000-20 SPACER, T= 0.8 Select one piece only 023-02000-30 SPACER, T= 1.0 Select one piece only 023-02000-40 SPACER, T= 1.2...
  • Page 18 SECTION 3 INTAKE and EXHAUST GROUP FIG. 310 DY30/DY35 & DY41/DY42 - 18 - '00-07...
  • Page 19 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-30105-01 MUFFLER CP 228-34201-11 MUFFLER COVER CP 228-35006-03 GASKET 002-19080-00 003-20080-00 SPRING WASHER 011-00600-10 FLANGE BOLT DY30/DY35 & DY41/DY42 - 19 - '00-07...
  • Page 20 SECTION 3 INTAKE and EXHAUST GROUP FIG. 320 STD. 2-Stage Flat Pleated Oil Bath 2- Stage Oval DY30/DY35 & DY41/DY42 - 20 - '00-07...
  • Page 21 SECTION 3 INTAKE and EXHAUST GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-35006-03 GASKET, muffler 002-18080-00 003-20080-00 SPRING WASHER 228-32801-00 AIR CLEANER AY STD. 2 - Stage, flat pleated 320A 231-32601-20 AIR CLEANER AY Oil Bath 320B 262-32601-00 AIR CLEANER AY 2- Stage, oval, DY41/42 only 320C...

  • Page 22: Governor Group

    SECTION 4 GOVERNOR GROUP FIG. 400 DY30/DY35 & DY41/DY42 - 22 - '00-07...
  • Page 23 SECTION 4 GOVERNOR GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-42302-03 GOVERNOR LEVER 1 228-42201-03 GOVERNOR SHAFT 003-10100-00 WASHER 003-13080-00 CLIP 045-00600-10 STEEL BALL 228-42501-23 GOVERNOR SPRING 228-42101-23 GOVERNOR YOKE 004-35051-20 SCREW and WASHER AY 228-45001-33 START SPRING 228-42310-02 GOVERNOR LEVER 2 002-18060-00...

  • Page 24: Cooling And Starting Group

    SECTION 5 COOLING and STARTING GROUP FIG. 500 DY30/DY35 & DY41/DY42 - 24 - '00-07...
  • Page 25 SECTION 5 COOLING and STARTING GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-51101-03 BLOWER HOUSING DY30 / DY35 231-51202-13 BLOWER HOUSING DY41 / DY42 001-13084-00 BOLT and WASHER AY 001-13085-50 BOLT and WASHER AY 228-52601-12 CYLINDER BAFFLE 1 DY30 / DY35 231-52601-12 CYLINDER BAFFLE 1...

  • Page 26: Fuel, Lubricant Group

    SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY30/DY35 & DY41/DY42 - 26 - '00-07...

  • Page 27: Description

    SECTION 6 FUEL, LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-60101-41 FUEL TANK CP 228-91801-23 LABEL, trademark DY30 229-91714-03 LABEL, trademark DY35 231-91701-03 LABEL, trademark DY41 262-91712-03 LABEL, trademark DY42 228-91908-03 LABEL, instruction 043-04300-15 FUEL TANK CAP CP 064-13600-10 FUEL FILTER 228-65510-01...
  • Page 28 SECTION 6 FUEL, LUBRICANT GROUP FIG. 600 DY30/DY35 & DY41/DY42 - 28 - '00-07...
  • Page 29 SECTION 6 FUEL, LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-62106-10 FUEL FILTER AY 243-62101-08 228-62108-08 RING NUT 228-62109-08 O RING 228-62110-08 ELEMENT 228-67602-01 FUEL FILTER BRACKET 228-67630-01 FUEL FILTER BRACKET Electric Start, DY30/DY35 228-67630-01 FUEL FILTER BRACKET Electric Start, DY41/DY42 001-13086-50 BOLT and WASHER AY...
  • Page 30 SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP FIG. 610 DY30/DY35 & DY41/DY42 - 30 - '00-07...
  • Page 31 SECTION 6 FUEL, LUBRICANT GROUP - INJECTION PUMP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 002-18080-00 003-20080-00 SPRING WASHER 228-63120-00 INJECTION PUMP AY DY30 / DY35 / DY41 228-63102-08 PLUNGER AY DY30 / DY35 /DY41 228-63103-08 DELIVERY VALVE DY30 / DY35 /DY41 222-63104-08 SPRING VALVE DY30 / DY35 /DY41...
  • Page 32 SECTION 6 FUEL, LUBRICANT GROUP FIG. 620 Without Starting Motor DY30/DY35 & DY41/DY42 - 32 - '00-07...
  • Page 33 SECTION 6 FUEL, LUBRICANT GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 001-10061-00 BOLT and WASHER AY 228-63302-01 INJECTION PIPE DY30 / DY35 231-63301-01 INJECTION PIPE, compl. DY41 / DY42 228-62106-10 FUEL FILTER AY 243-62101-08 228-62108-08 RING NUT 228-62109-08 O RING 228-62110-08 ELEMENT...

  • Page 34: Electric Device Group

    SECTION 7 ELECTRIC DEVICE GROUP FIG. 700 DY30/DY35 & DY41/DY42 - 34 - '00-07...

  • Page 35: 45 Watt

    SECTION 7 ELECTRIC DEVICE GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-70401-01 GENERATOR CP STD. 30 watt 228-70402-01 GENERATOR CP 45 watt 228-70412-01 GENERATOR CP 65 watt 228-70410-01 GENERATOR CP 180 watt 228-70401-08 FLYWHEEL STD. 30 watt 228-70404-08 FLYWHEEL 45 watt 228-70415-08...
  • Page 36 SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR FIG. 710 DY30/DY35 & DY41/DY42 - 36 - '00-07...
  • Page 37 SECTION 7 ELECTRIC DEVICE GROUP - STARTER MOTOR REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TOFIG.210 210-70502-10 STARTING MOTOR AY 210-70539-08 BRUSH (+) 210-70541-08 BRUSH SPRING 210-70538-08 BRUSH HOLDER 210-70532-08 ARMATURE 210-70544-08 PINION AY 210-70534-08 PINION STOPPER SET 210-70545-08 GEAR CASE AY 210-70540-08 BRUSH (-) 210-70537-18...
  • Page 38 SECTION 8 ACCESSORIES GROUP FIG. 800 LOOSE SHIP PARTS DY30/DY35 & DY41/DY42 - 38 - '00-07...
  • Page 39 SECTION 8 ACCESSORIES GROUP REF. PART NO. DESCRIPTION QTY. REMARKS FROM-TO FIG. 228-90301-10 ACESSORY TOOL KIT 228-46002-23 RETURN SPRING 207-26001-03 DY30/DY35 & DY41/DY42 - 39 - '00-07...
  • Page 40 PRINTED IN THE USA...

This manual is also suitable for:

Dy35Dy42Dy41

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