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Remcor SID650A/80 Operator's Manual

Spiral icemaker-dispenser
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M E M O R A N D U M
To:
Jim Prescott
From:
kent
Subject:
Manual 90846
Date:
August 29, 1997
cc:
Printing you purchasing copy for you. The last page will be the back cover, let me know if you re-
ceive the complete manual.

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  • Page 1 M E M O R A N D U M Jim Prescott From: kent Subject: Manual 90846 Date: August 29, 1997 Printing you purchasing copy for you. The last page will be the back cover, let me know if you re- ceive the complete manual.
  • Page 2 SPIRAL ICEMAKER-DISPENSER MODEL: SID650A/80 SID650W/80 SID650A/80--BC Operator’ s Manual SID650W/80--BC Part No. 90846 August 1997 Revision F THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installing or operating this equipment â REMCOR INC: 1995 PRINTED IN U.S.A...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page SAFETY PRECAUTIONS ........... DESCRIPTION .
  • Page 4 TABLE OF CONTENTS (cont’ d) Page LIST OF FIGURES FIGURE 1. REAR VIEW - BOTTOM SECTION SERVICE PANEL REMOVED FIGURE 2. MOUNTING TEMPLATE MODEL SID650/80 ....FIGURE 3.

  • Page 5: Safety Precautions

    IMPORTANT INSTALLATION NOTICE An Everpure System CSA, part number 9329-43, or equal, icemaker quality water treatment unit MUST BE INSTALLED in the water supply line to the icemaker. Failure to do so may result in poor quality ice, low produc- tion output and may cause premature failure of icemaker evaporator and void the extended evaporator warranty.

  • Page 6: Description

    DESCRIPTION The REMCOR LOW PROFILE S.I.D. (Spiral Iceâ Icemaker Dispenser) is a unique, self-contained, free stand- ing style unit which automatically makes hard, clear cube-quality ice and stores it in a sealed hopper for sanitary dispensing. The ice is made by a new, patented process on a spiral shaped stainless steel evaporator and pro- duces tube cube quality ice on the outside of the tubes.

  • Page 7: Installation

    INSTALLATION WARNING: Only qualified personnel should service internal components or electrical wiring. LOCATION Locate the icemaker/dispenser indoors in a well ventilated area. Avoid exposure to direct sunlight and/or heat caused by radiation. Ambient room temperature must be in the range of 60° to 90° F. Do not install unit in an enclosed area where heat build-up could be a problem.

  • Page 8: Beverage System

    BLACK (HOT) WHITE (NEUTRAL) SUPPLY CONDUIT GREEN (GROUND) 115V 60 HZ, 1PHASE FIGURE 1. REAR VIEW - BOTTOM SECTION SERVICE PANEL REMOVED BEVERAGE SYSTEM “ B” , Models: contain beverage faucets only and must be supplied with cold product from any remote cold plate or refrigerated soda factory.

  • Page 9: Figure 2. Mounting Template Model Sid650/80

    15 7/8 1 5/8 1 29/32 1 5/8 2 9/16 29 1/4 18 3/4 SHADED AREA INDICATES OPENING IN CABINET BOTTOM FOR BEVERAGE TUBING FOR --B, --BC MODELS ONLY FIGURE 2. MOUNTING TEMPLATE MODEL SID650--80 90846...
  • Page 10 90846...
  • Page 11 90846...
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  • Page 13: Start Up

    START UP ICEMAKER 1. Open the hinged service door on the upper left side panel. Remove ice drop cover and storage hopper cov- 2. Turn on water to icemaker. Make sure that the proper water level is attained in the float chamber before starting unit.

  • Page 14: Operating Instructions

    OPERATING INSTRUCTIONS ICEMAKER OPERATING INSTRUCTIONS A temperature sensing bulb located in the storage hopper starts and stops the icemaking process (compressor) in response to the ice level in the hopper. With this ice level control “ calling”for ice (hopper ice level is low), the total cycle timer energized.

  • Page 15: Figure 6. Wiring Schematic 115 / 1 / 60 Hz

    COMPRESSOR RUN CAP START RELAY START CAP STOP/ COMPRESSOR BIN T’ STAT CONTACTOR HARVEST MOTOR BLUE CONDENSER FAN AIR PUMP CLEAN HG SOL VALVE WATER DUMP VALVE FLUSH ICE THICKNESS HARVEST PROBE TIMER CONDUCTIVITY CONTROL AGITATOR MOTOR BLUE GATE SOLENOID VEND SWITCH MOTOR HEATER BEVERAGE TRANSFROMER (OPTIONAL)

  • Page 16: Figure 7. Wiring Diagram

    FIGURE 7. WIRING DIAGRAM 90846...

  • Page 17: Figure 8. Refrigeration Schematic

    REFRIGERATION SCHEMATIC HOT GAS SOLENOID HIGH HIGH SIDE VALVE PRESSURE SERVICE CONTROL PORT AIR- -COOLED MODELS CONDENSER COMPRESSOR LOW SIDE SERVICE PORT CONDENSER LOW PRESSURE CONTROL SIGHT BULB GLASS FILTER/ DRIER EVAPORATOR WATER- -COOLED MODELS PRESSURE PRESSURE REGULATING VALVE CITY WATER SUCTION ACCUMULATOR...

  • Page 18: Maintenance

    MAINTENANCE It is recommended that the air inlet filter be cleaned ever 3 months or sooner, depending on the operating envi- ronment for proper refrigeration system performance. On air-cooled units. also check that the condenser is free of dirt/foreign material that could cause air flow blockage. Consult the MAINTENANCE/ADJUSTMENT PROCE- DURES for cleaning these items.

  • Page 19: Dispenser Section

    8. Open the water supply valve and fill evaporator with water (level is up in float reservoir). 9. Put the clean/run switch in the “ clean”position. Allow unit to run in the cleaning mode for at least 30 min- utes. 10.

  • Page 20: Beverage System

    2. Remove cold plate cover by loosening thumbscrew on the ice drop chute and lowering chute from plastic drop tube. then, remove cover by lifting slightly in front and slide forward. 3. Wash down the inside of the cold plate, tray and cover with mild detergent solution and rinse. A small, long- handled brush will be found helpful in reaching the corners.

  • Page 21: Maintenance/Adjustment Procedure

    MAINTENANCE/ADJUSTMENT PROCEDURE THERMOSTAT ALTITUDE ADJUSTMENTS IMPORTANT: Adjust the bin thermostat setting only if storage hopper over fill is a problem. Bin Thermostat 1. Open the hinged service door on the upper left side panel. 2. The adjustment screw is located below the “ Flush”switch on the left side of the electrical box. 3.

  • Page 22: Cleaning / Replacing The Filter

    2. Collect and weigh the ice produced during the harvest cycle. The amount of ice harvested should be 3¼ to 3½ pounds. Use the following procedure to adjust the probe to obtain this weight. (A clockwise adjustment will reduce the harvest weight, while counter clockwise turns will increase the amount.) CAUTION: Do not turn the screw on the end of the probe.

  • Page 23: Manual Filling

    “ Manually”adjust the cam tabs by using each “ click”as the cam tab is rotated as equivalent to .75 se- conds. Set up cam wheel #1 with the left and right cam tabs back-to-ack as shown in figure NO TAG. Adjust the cam tabs on wheels #2 through #5 in sequence as shown in the chart.

  • Page 24: Figure 9. Harvest Timer

    FIGURE 9A. DETAIL OF CAM WHEEL # T1 FIGURE 9. HARVEST TIMER 90846...

  • Page 25: Troubleshooting Guide

    TROUBLESHOOTING GUIDE The following pages contain troubleshooting charts designed to aid and experienced service person in diagnos- ing any operating problems which may be experienced. It is assumed that normal service techniques and skill are familiarly to the person doing the trouble shooting. In order to gain maximum benefit from these charts, please note: 1.
  • Page 26 START NO OPERATION OF ANY COMPONENT DOES UNIT OPERATE GO TO 1 ICEMAKER ABNORMAL. DISPENSER AND BEVERAGE WORK NORMALLY IS ICEMAKER O.K. GO TO 2 DOES NOT DISPENSE. ICEMAKER WORKS O.K. DISPENSER O.K. GO TO 1 GO TO 3 PROBLEM WITH BEVERAGE BEVERAGE FAUCETS OR DRINK QUALITY.
  • Page 27 1. TOTALLY INOPERATIVE POWER PRESENT AT RECEPTACLE SUPPLY FUSE CHECK OR LOOSE CONNECTION BLOWN (OR C/B OR BROKEN WIRE INSIDE UNIT TRIPPED)? IS LINE VOLTAGE WITHIN ¦ 10% OF CHECK FOR LOOSE CONNECTION NAMEPLATE OR BROKEN WIRE IN SUPPLY VOLTAGE? WIRING TO UNIT.
  • Page 28 2. ICEMAKER PROBLEM DOES ICEMAKER GO TO 2.A OPERATE IS ICE PRODUCED DOES IS ICE ON COMPRESSOR GO TO 2.D EVAPORATOR RUN? GO TO GO TO 2.B IS ICE PRODUCTION GO TO 2.E NORMAL? IS ICE QUALITY DONE GO TO 2.F NORMAL? 90846...
  • Page 29 2.A ICEMAKER INOPERATIVE “RUN” “STOP” “RUN/STOP” HOPPER PUT SWITCH IN SWITCH FULL? “RUN” POSITION. NORMAL SHUTOFF ON IS BIN BIN THERMOSTAT. THERMOSTAT OPEN CHECK THERMOSTAT ADJUSTMENT. REPLACE BIN THERMOSTAT. IS HIGH IS LOW PRESSURE PRESSURE WATER SWITCH SWITCH LEVEL NORMAL OPEN? OPEN? IN EVAP.?
  • Page 30 2.B COMPRESSOR INOPERATIVE LINE VOLTAGE WITHIN ¦ 10% CHECK VOLTAGE PROBLEMS IN 1. OF NAMEPLATE VOLTAGE THERMAL CONTACTOR PROTECTOR PULLED OPEN? CHECK FOR LOOSE OR BROKEN WIRING CONNECTION IN COMPRESSOR POWER CIRCUIT. COMPRESSOR BODY CHECK CONTACTOR. COLD? CHECK STARTING RELAY. CHECK CAPACITOR(S).
  • Page 31 2.C NO ICE ON EVAPORATOR HARVEST EVAPORATOR TIMER COLD RUNNING WATER LEVEL HOT GAS SOLENOID NORMAL? ENERGIZED? CHECK WATER CHECK FOR REFRIGERANT UNDER- PROBLEM IN 2.A. CHECK CHARGE. REFRIGERATION SYSTEM CHECK HOT GAS SOLENOID FOR LEAKING SEAT. GO TO 2.A. CONDO.
  • Page 32 2.D FROZEN EVAPORATOR SHUTOFF ICE MAKER AND THAW EVAPORATOR. START ICE MAKER. ARRANGE TO MAINTAIN MINIMUM 60°AMBIENT. AMBIENT ABOVE 60° F? CONDUCT FACTORY REGARDING SPECIAL APPLICATION. VOLTAGE WITHIN CHECK VOLTAGE ITEMS IN 1. ±10%? DISCONNECT PROBE WIRE FROM CONDUCTIVITY CONTROL. ARE ALL TIMING FUNCTIONS ACCURATE TO SETTINGS...
  • Page 33 2.D (CON’ T) CHECK ADJUSTMENT OF TIMER CAM #3. (HARVEST MOTOR) CHECK TIMER SWITCH #3. CHECK HARVEST MOTOR CAPACITOR. CHECK HARVEST MOTOR. REPLACE PROBE WIRE ON CONDUCTIVITY CONTROL DURING HARVEST CYCLE. CHECK ADJUSTMENT OF TIMER DOES CAM #1. (TIMER HOME) TIMER RETURN HOME? CHECK TIMER SWITCH #1.
  • Page 34 2.E LOW ICE PRODUCTION WATER LEVEL CHECK WATER ITEMS IN 2.A. NORMAL? NORMAL EFFECT. INSTALL WATER TEMP. REMCOR PRE-COOLER TO HIGH INCREASE CAPACITY. NORMAL EFFECT. ARRANGE AMBIENT TEMP. FOR LOWER AMBIENT AIR HIGH TEMP. IF POSSIBLE IS ICE THIN? GO TO CHECK REFRIGERATION SYSTEM.
  • Page 35 2.F POOR ICE QUALITY 2.F POOR ICE QUALITY ICE CLOUDY? DONE ICE SOFT? CHECK AIR PUMP. CHECK ADJUSTMENT OF TIMER. (WATER DUMP) CHECK TIMER SWITCH #4. CHECK WATER DUMP VALVE. CHECK WATER FILTER. INCREASE WATER DUMP BY ADJUSTING TIMER CAM #4. INSTALL ADDITIONAL WATER TREATMENT DEVICES FOR SPECIFIC “PROBLEM”...
  • Page 36 3. DISPENSER PROBLEM DOES VOLTAGE AT DOES AGITATOR SOLENOID GATE OPEN? ROTATE? 103-126V.? CHECK MOTOR CAPACITOR. CHECK FOR BURNED OUT SOLE- NOID. CHECK TIMER SWITCH #5! CHECK FOR STUCK OR BINDING CHECK AGITATOR MOTOR. GATE MECHANISM. CHECK FOR BLOWN SOLENOID FUSE IN ELECTRIC BOX. IF FUSE IS BLOWN CHECK FOR STUCK GATE MECHANISM BURNED OUT SOLENOID, OR LOW VOLTAGE.
  • Page 37 4. BEVERAGE SYSTEM PROBLEM CHECK WIRING CONNECTIONS TO INOPERATIVE FAUCETS. REPLACE INOPERATIVE FAUCETS. ONE OR MORE FAUCETS CHECK WIRING CONNECTIONS FROM 24 V. INOPERATIVE? TRANSFORMER. CHECK 24 V. TRANSFORMER. CHECK FOR ICE ON COLD PLATE. (--BC BEVERAGE MODELS) COLD? CHECK REMOTE COOLING SYSTEM. (--B MODELS) CHECK CO PRESSURE.

  • Page 38: Parts List

    PARTS LIST Item Description PART NO. Air Cooled Water Cooled Dispenser Components 80 “BC” 80 “BC” Gate Slide 21491 21491 21491 21491 Depressor Retainer 22644 22644 22644 22644 Agitator 22855 21854 22855 21854 Vend Switch 30895 30895 30895 30895 Switch Boot 31007 31007 31007...
  • Page 39 PARTS LIST Item Description PART NO. Refrigeration Components (cont’ d) Filter (Drier) 620600101 620600101 620600101 620600101 Hot Gas Solenoid with Coil 60620 60620 60620 60620 Hot Gas Solenoid Coil (115 Volts) 31717 31717 31717 31717 TXV R--502 620600201 620600201 620600201 620600201 Condenser Water--Cooled 60309...

  • Page 40: Warranty

    IMI CORNELIUS INC ORNELIUS LACE NOKA, . 55303--6234 ELEPHONE (800) 238--3600 ACSIMILE (612) 422--3232 VC 1-800-535-4240 WARRANTY IMI Cornelius Inc. and Remcor Products Company warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius and or Remcor product, in your country, please write, fax or telephone the IMI Cornelius office near- est you.
  • Page 41 IMI CORNELIUS INC. Corporate Headquarters: One Cornelius Place Anoka, Minnesota 55303-6234 Telephone (800) 238-3600 Facsimile (612) 422-3246 Manual number...

This manual is also suitable for:

Sid650w/80Sid650a/80-bcSid650w/80-bc

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