Summary of Contents for Contec CS2000
- Page 1 INTELLIGENT LABEL SENSORS OPERATIONS MANUAL CS2000 & CS2000-QD CS2000 & CS2000-QD CS2000 & CS2000-QD Control Technologies www.con-tech.com...
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Page 2: Table Of Contents
Table of Contents General Information ....................Features ....................... Diagram ......................CS2000 Quick Start ..................CS2000-QD Quick Start ................... Installation ......................Mounting ....................... CS2000 Wiring ....................CS2000-QD Wiring ..................Operation ......................Label Placement ..................... Push-Button Functions ..................LED Functions ....................Operation Features .................. -
Page 3: General Information
General Information Features: • 10 to 30 VDC input - reverse polarity protected • Fast RISC microprocessor controlled • Easy one touch setup - label sensitivity easily adjusted, to the optimal setting, by the push of a button • Missing label compensation - outputs a stop pulse even when a label is missing •... -
Page 4: Diagram
General Information CS2000 Diagram: Red LED: Yellow LED: Indicates output state Indicates label backing (web) Green LED: Push-button Indicates label OUT LABEL + label backing EASY SETUP Position under sensing area and hold button down until yellow comes on. Release button and yellow LED will flash. -
Page 5: Cs2000 Quick Start
General Information CS2000 Quick Start: Connect red wire to supply voltage Connect black wire to supply common For NPN Output - connect orange wire to black wire For PNP Output - connect orange wire to red wire Connect white wire to your controller - refer to page 6 for wiring diagrams Turn on power Peel off a label and position the label backing (web) under the sensing area Depress the push-button until the yellow LED comes on (1 sec.), then release... -
Page 6: Cs2000-Qd Quick Start
General Information CS2000-QD Quick Start: Plug the CS2000-QD's male connector into a suitable 4 pin female connector Connect brown wire to supply voltage Connect blue wire to supply common For NPN Output - connect black wire to blue wire For PNP Output - connect black wire to brown wire Connect white wire to your controller - refer to page 7 for wiring diagrams Turn on power Peel off a label and position the label backing (web) under the sensing area... -
Page 7: Installation
Installation Mounting: The CS2000 comes with 8 mounting holes allowing for many different mounting options. The holes are tapped for #8-32 screws and are 0.31" deep. We suggest using #8-32 x 3/8" stainless steel screws. Some different options are shown below. FORK * To avoid electro-static discharge and sensor malfunction, the CS2000 should be mounted to a grounded metal surface. -
Page 8: Cs2000 Wiring
Installation CS2000 Wiring: The CS2000 comes with an 8' - 4 conductor cable. Refer below for wire designations. RED = 10-30 VDC BLK = Common WHT = Output ORN = NPN / PNP Output Selector Interfacing to Load - NPN Output: Interfacing to Load - PNP Output: CS2000 CS2000... -
Page 9: Cs2000-Qd Wiring
Installation CS2000-QD Wiring: The CS2000-QD comes with a 6" quick disconnect M12 - 4 pin male cable/connector (Turck P/N RS4.4T-2). Refer below for wire designations. Pin 1. BRN = 10-30 VDC Pin 2. WHT = Output Pin 3. BLU = Common Pin 4. -
Page 10: Operation
Operation Label Placement: For best results, position straight edge of label under the sensing area. Try to avoid sensing on rounded corners or other curved areas. Refer to diagram below. ACME LABELS ACME LABELS Sensing Area ACME LABELS ACME LABELS Web (label backing) Label ACME LABELS... -
Page 11: Led Functions
Operation LED Functions: Yellow - comes on when label backing (web) is under the sensing area Red - comes on when output is active - NPN sinking or PNP sourcing Green - comes on when label over label backing is under the sensing area Operation Features: The CS2000 has 3 different operation features that can be changed to accommodate individual needs. -
Page 12: Adjusting Label Sensitivity
Adjusting Label Sensitivity Overview: The CS2000 will automatically adjust its label sensitivity, to the optimal setting, by simply depressing a push-button. This adjustment process is referred to as "Easy Setup." It is recommended that the operator adjust the label sensitivity for each new roll of labels due to differences in label rolls. -
Page 13: Missing Label Compensation
Missing Label Compensation Overview: The CS2000 has the capability to detect a single missing label and output a stop pulse as though the label were present. In order for Missing Label Compensation to function properly the operator must first: a) have Pulse Output selected - see Program Mode (page 12) for more information. -
Page 14: Program Mode
Program Mode Entering Program Mode: Program Mode is used to change any or all of the Operation Features. To enter Program Mode depress the push-button until the yellow and green LED's begin toggling (30 sec.), then release. The LED's will then output the current set-up configuration (and every 3 sec. thereafter). -
Page 15: Specifications
Specifications General: Power Supply............. 10-30 VDC, reverse polarity protected Power Consumption..........50mA max. Output.............. NPN / PNP open collector Output Current........... 100mA max., reverse polarity & short circuit protected Response Time..........10 microseconds Output Voltage Drop........... 0.5V max. (NPN) @ 10mA 1.5V max. -
Page 16: Dimensions
Specifications Dimensions: 0.44 11.2 0.625 15.9 0.09 0.50 1.00 12.7 0.53 25.4 0.38 13.5 0.22 0.625 0.75 15.9 19.1 0.625 15.9 OUT LABEL EASY SETUP Position under sensing area and hold 3.00 button down until 76.2 yellow 2.00 3.50 3.125 comes on. -
Page 17: Cleaning Instructions
Cleaning Instructions Cleaning Instructions: Begin by removing the sensor lid's 4 screws with a 1/16" L wrench. Gently lift the sensor's circuit board out by grasping the switch and pulling upward. Do not remove the insulation tape. Clean the lens of the sensor's photo eye with a clean soft cloth moistened with 99% isopropyl alcohol (available from most electronics supply &... -
Page 18: Warranty Terms & Conditions
Warranty Terms & Conditions Warranty: The CS2000 Label Sensor is warranteed for a period of two (2) years from the time of purchase. Control Technologies guarantees the CS2000 to be free from defects in materials or workmanship, and that, if used correctly will perform within specifications. The warranty covers normal wear and tear, but does not cover physical abuse, physical damage, improper installation, or exposure to voltages greater than 35V.
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