Bryant 350MAV Service And Maintenance Procedures Manual
Bryant 350MAV Service And Maintenance Procedures Manual

Bryant 350MAV Service And Maintenance Procedures Manual

4-way multipoise fixed-capacity direct-vent condensing gas furnace series g

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WARNING: ELECTRICAL SHOCK, FIRE,
OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death, or property
damage.
Improper servicing could result in dangerous operation,
serious indury, death, or property damage.
Before servicing, disconnect all electrical power to fur-
nace.
When servicing controls, label all wires prior to discon-
necting. Reconnect wires correctly.
Verify proper operation after servicing.
WARNING: The ability to properly perform mainte-
nance on this equipment requires certain expertise, me-
chanical skills, tools, and equipment. If you do not
possess these, do not attempt to perform any maintenance
on this equipment other than those procedures recom-
mended in the User's Manual. FAILURE TO FOLLOW
THIS WARNING COULD RESULT IN POSSIBLE
DAMAGE TO THIS EQUIPMENT, SERIOUS PER-
SONAL INJURY, OR DEATH.
WARNING: Never store anything on, near, or in contact
with the furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops,
vacuum cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline,
kerosene, cigarette lighter fluid, dry cleaning fluids, or
other volatile fluids.
3. Paint thinners and other painting compounds, paper
bags, or other paper products.
Failure to follow this warning can cause corrosion of
the heat exchanger, fire, personal injury, or death.
NOTE: Read the entire instruction manual before starting the
installation.
This symbol
indicates a change since the last issue.
SAFETY CONSIDERATIONS .....................................................1
GENERAL......................................................................................2
CARE AND MAINTENANCE.....................................................2
Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance...................................3
Cleaning Burners ......................................................................4
Cleaning Heat Exchangers........................................................5
Primary Heat Exchangers....................................................5
Secondary Heat Exchangers................................................6
service and
maintenance procedures
4-WAY MULTIPOISE
FIXED-CAPACITY DIRECT-VENT
CONDENSING GAS FURNACE
-1-
Cancels: SP05-47
System .......................................................................................6
Electrical Controls and Wiring.................................................8
(If Applicable)...........................................................................8
Winterizing................................................................................8
WIRING DIAGRAM.....................................................................9
TROUBLESHOOTING .................................................................9
Status Codes..............................................................................9
Component Test ........................................................................9
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified service
agency personnel should install, repair, or service heating equip-
ment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained and qualified service agency personnel.
When working on heating equipment, observe precautions in the
literature, on tags, and on labels attached to or shipped with the
unit and other safety precautions that may apply.
Follow all safety codes including the National Fuel Gas Code
(NFGC) NFPA 54-1999/ANSI Z223.1-1999 in the USA; National
Standard of Canada, Natural Gas and Propane Installation Code
350MAV
Series G
SP05-52
8-02
A93040
.

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Summary of Contents for Bryant 350MAV

  • Page 1: Table Of Contents

    service and 350MAV maintenance procedures Series G 4-WAY MULTIPOISE FIXED-CAPACITY DIRECT-VENT CONDENSING GAS FURNACE Cancels: SP05-47 SP05-52 8-02 WARNING: ELECTRICAL SHOCK, FIRE, OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in dangerous operation, serious injury, death, or property damage.
  • Page 2: General

    ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS CSA B149.1-00 (NSCNGPIC) in Canada; and the Installation Standards, Warm Air Heating and Air Conditioning Systems CAUTION: Electrostatic discharge can affect electronic (NFPA 90B) ANSI/NFPA 90B. In Canada, refer to the components. Take precautions during furnace installation CAN/CGA-B/49.1- and .2-M95 National Standard of Canada, and servicing to protect the furnace electronic control.
  • Page 3: Cleaning And/Or Replacing Air Filter

    WASHABLE FILTER IN FURNACE FILTER RETAINER WASHABLE FILTER FILTER SUPPORT FILTER RETAINER WASHABLE FILTER OR DISPOSABLE MEDIA WASHABLE FILTER OR FILTER IN FILTER CABINET DISPOSABLE MEDIA FILTER IN FILTER CABINET A00233 Fig. 4—Filter Installed for Side Inlet A00232 Fig. 3—Bottom Filter Arrangement If filter is installed in filter cabinet adjacent to furnace: WARNING: Turn off the gas and electrical supplies to 1.
  • Page 4: Cleaning Burners

    1. Turn off electrical supply to furnace. (2.) Connect 1 tube (violet or unmarked) from inducer housing. 2. Remove main furnace door and blower access panel. (3.) Connect 1 tube (relief port, green or pink) from 3. Disconnect blower motor wires from furnace control. collector box.
  • Page 5: Cleaning Heat Exchangers

    7. Remove screws that secure manifold to burner box. (See WARNING: FIRE OR EXPLOSION HAZARD Fig. 5.) Failure to follow the safety warnings exactly could result NOTE: Do not remove burner box from cell panel. in serious injury, death, or property damage. Never test for gas leaks with an open flame.
  • Page 6: Secondary Heat Exchangers

    PRIMARY HX WARNING: FIRE OR EXPLOSION HAZARD INLET OPENINGS Failure to follow the safety warnings exactly could result in serious injury, death, or property damage. Never test for gas leaks with an open flame. Use a commercially available soap solution made specifically for the detection of leaks to check all connections.
  • Page 7: Servicing Hot Surface Igniter

    14. Check furnace operation through 2 complete heat operating 2. Remove main furnace door. cycles. Check area below inducer housing, vent pipe, and 3. Disconnect igniter wire connection. condensate trap to ensure no condensate leaks occur. If leaks are found, correct the problem. 4.
  • Page 8: Electrical Controls And Wiring

    box or inlet pipe, but can be removed without removing 8. Turn on gas and electrical supplies to furnace. either. After removing screw, slide igniter and bracket 9. Verify igniter operation by initiating furnace control self- toward outside of burner box and pull straight out. test feature or by cycling thermostat.
  • Page 9: Wiring Diagram

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-V WIRING NOTE 2 THERMOSTAT FIVE WIRE FIELD-SUPPLIED TERMINALS DISCONNECT THREE-WIRE HEATING-ONLY 208/230- OR BLOWER DOOR SWITCH 460-V THREE PHASE 208/230-V SINGLE PHASE AUXILIARY 115-V FIELD- J-BOX SUPPLIED NOTE 1 DISCONNECT CONDENSING...
  • Page 10 TWINNING AND/OR COMPONENT TEST BLOWER OFF-DELAY TERMINAL BLOWER OFF-DELAY HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX.) 24-V THERMOSTAT TERMINALS TRANSFORMER 24-VAC CONNECTIONS TEST/TWIN 0.5 AMP@24VAC 3-AMP FUSE FUSE 3-AMP SEC-2 SEC-1 LED OPERATION & EAC-2 DIAGNOSTIC LIGHT PL1-LOW VOLTAGE MAIN HARNESS CONNECTOR 115-VAC(L2)NEUTRAL CONNECTIONS COOL...
  • Page 11 A99118 Fig. 14—Inducer Housing Drain Tube A99119 Fig. 15—Funnel in Drain and Antifreeze Running Through Trap —11—...
  • Page 12: Wiring Diagram

    TO 115VAC FIELD DISCONNECT SCHEMATIC DIAGRAM (WHEN USED) BLOWER OFF DELAY LGPS NOTE #2 (NATURAL GAS & PROPANE) JUMPER SELECT EQUIPMENT GROUND DHUM CAP-1 MED LO NOTE #11 HEAT MED HI START SPARE-1 NOTE #10 HI/LO BLWR COOL EAC-2 Y/Y2 TEST/TWIN BLWM EAC-1...
  • Page 13: Component Test

    SERVICE If status code recall is needed, briefly remove then reconnect one main limit wire to display stored status code. On RED LED boards do not remove power or blower door before initiat- ing status code recall. After status code recall is completed component test will occur. LED CODE STATUS CONTINUOUS OFF - Check for 115VAC at L1 &...
  • Page 14: Troubleshooting Guide

    TROUBLESHOOTING GUIDE START Is LED status light on? Is there 115V at L1 and L2? Is door switch closed? Close door switch and go back to START. Is there 24V at SEC-1 and SEC-2? Is there 115V going to switch? Is circuit breaker closed? Replace furnace control.
  • Page 15 11 NO PREVIOUS CODE – Stored codes 31 PRESSURE SWITCH DID NOT CLOSE 45 CONTROL CIRCUITRY LOCKOUT OR REOPENED – If open longer than 5 are erased after 72 hours. On RED LED Auto-reset after 1 hour lockout due to: minutes, inducer shuts off for 15 minutes boards stored status codes can also be Flame circuit failure.
  • Page 16 © 2002 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —16— Printed in U.S.A. sp0558 Catalog No. 5335-207...

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