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Athena C10 Series User Manual
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Athena C10 Series User Manual

Platinum series controller/indicator/transmitter
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ATHENA CONTROLS, INC.
5145 Campus Drive
Plymouth Meeting
PA 19462 U.S.A.
Tel: (610) 828-2490
Fax: (610) 828-7084
AthenaControls.com
Controller
Indicator
Transmitter
1
/
DIN - 48 x 24
32
C10 line
U s e r m a n u a l • M . I . U . C 1 0 - 1 / 0 2 . 0 6 • C o d . J 3 0 - 4 7 8 - 1 A C 1 S E A
c
c
C
US
U L
LISTED

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Summary of Contents for Athena C10 Series

  • Page 1 U s e r m a n u a l • M . I . U . C 1 0 - 1 / 0 2 . 0 6 • C o d . J 3 0 - 4 7 8 - 1 A C 1 S E A LISTED ATHENA CONTROLS, INC. 5145 Campus Drive Plymouth Meeting PA 19462 U.S.A.
  • Page 2 Controller Indicator Transmitter DIN - 48 x 24 C10 line LISTED 274. 8...
  • Page 3 information Please, read carefully these instructions before proceeding with the installation of the controller. Class II instrument, rear panel mounting. OTES ON ELECTRIC This controller has been designed with compliance to: Regulations on electrical apparatus (appliance, systems and installa- SAFETY AND tions) according to the European Community directive 73/23 CEE amend- ELECTROMAGNETIC ed by the European Comunity directive 93/68 CEE and the Regulations...
  • Page 4 Table of contents ABLE OF ONTENTS Page NSTALLATION ........................... Page LECTRICAL CONNECTIONS ..................Page RODUCT CODING ......................Page PERATIONS ..........................Page UTOMATIC ....................... Page ECHNICAL SPECIFICATIONS ................... Resources Operating mode Control Alarms Retransmission Main universal input Indication OP1 OP2 OP4 only Single OP2 OP4...
  • Page 5 1 - Installation INSTALLATION 1.1 GENERAL DESCRIPTION IP 20 Termination Unit EN61010 - 1 (IEC1010 - 1) Installation must only be carried out by qualified personnel. Product code label Before proceeding with the instal- lation of this controller, follow the instructions illustrated in this man- ual and, particularly the installation Panel surface...
  • Page 6 1 - Installation 1.2 DIMENSIONAL DETAILS 1.3 PANEL CUT-OUT 48 mm mm min 1.89 in 2.56 in min 25 mm 0.99 in 20 mm max 0.79 in max +0.6 mm 1.78 +0.023 in 120 mm 4.72 in...
  • Page 7 1 - Installation 1.4 ENVIRONMENTAL RATINGS Operating conditions Altitude up to 2000 m Temperature 0…50°C Relative humidity 5…95 % non-condensing Special conditions Suggestions Altitude > 2000 m Use 24V supply version Temperature >50°C Use forced air ventilation Humidity > 95 % Warm up Conducting atmosphere Use filter...
  • Page 8 1 - Installation 1.5 PANEL MOUNTING 1.5.1 INSERT THE INSTRUMENT 1.5.2 INSTALLATION SECURING 1.5.3 CLAMPS REMOVING 1 Prepare panel cut-out 1 Position the mounting clamps 1 Insert the screwdriver in the clips 2 Check front panel gasket posi- 2 Push the mounting clamps of the clamps tion towards the panel surface to...
  • Page 9 2 - Electrical connections ELECTRICAL 2.1 TERMINATION UNIT CONNECTIONS Rear terminal cover +18V— OUT RS485 (OP4) OP2 - L 5.7 mm 0.22 in Cable size 0,5…1,5 mm (22 a 16 AWG) 12 screw terminals F50- 474 1A1C1 Option terminals Holding screw 0.5 Nm Positive screw driver PH1 Negative screw driver 0,8 x 4 mm Recommended wire terminal leads...
  • Page 10 2 - Electrical connections PRECAUTIONS 2.2 RECOMMENDED ROUTING OF WIRES Despite the fact that the instrument Conduit for low level sensor cables has been designed to work in an harsh and noisy environmental (level IV of the industrial standard IEC 801-4), it is strongly recom- mended to follow the following suggestions.
  • Page 11 2 - Electrical connections 2.3 TYPICAL INSTRUMENT WIRING Notes: 1] Make sure that the power supply voltage is the same indicated on Load Solid the instrument. state 4…20mA relays 2] Switch on the power supply only after that all the electrical con- Retransmission nections have been completed.
  • Page 12 2 - Electrical connections 2.3.1 POWER SUPPLY 2.3.2 OP1 OUTPUT Switching power supply with mul- A] Single relay output tiple isolation and internal fuse • NO contact for resistive load of • Standard version: up to 2A / 250V max. Varistor for nominal voltage: •...
  • Page 13 2 - Electrical connections 2.3.4 PV CONTROL INPUT • Connect the wires with the For L J K S T thermocouple type For mA, mV and V polarity as shown • Use always compensation cable of the correct type for the ther- External shunt mocouple used •...
  • Page 14 2 - Electrical connections 2.3.5 OP4 OUTPUT (option) Load PV retransmission • Galvanic isolation 500V /1 min. • 0/4...20mA, 750 / 15V– max 2.3.6 SERIAL COMMUNICATIONS (option) • Galvanic isolation 500V /1 min Please, read the user • Compliance to the EIA RS485 instructions on the standard for Modbus/Jbus “C10 controller...
  • Page 15 3 - Product coding PRODUCT CODING The complete code is shown on the instrument label. The informa- Instrument label 3000 tions about product coding are accessible from the front panel by mean of a particular procedure described at section 4.2.2 page 19 ;...
  • Page 16 3 - Product coding Line Basic Accessories 3.1 MODEL CODE Model: C 10 A B C D E F G H The product code indicate the spe- Line cific hardware configuration of the instrument, that can be modified Power supply by specialized engineers only.
  • Page 17 3 - Product coding CONFIGURATION CODING Input type and range TR Pt100 IEC751 -99.9…300.0 °C -99.9…572.9 °F TR Pt100 IEC751 -200…600 °C -328…1112 °F The configuration code consists of 4 digits that identify the operat- TC L Fe-Const DIN43710 0…600 °C 32…1112 °F ing characteristic of the controller, TC J Fe-Cu45% Ni IEC584...
  • Page 18 3 - Product coding Alarm 2 type and function Not active If, when the controller is pow- Sensor break alarm ered up for the first time, the dis- play shows the following mes- active high Absolute sage active low active high Deviation [1] active low active out (of the band)
  • Page 19 4 - Operations OPERATIONS 4.1 KEYPAD COMMANDS AND DISPLAY OP1 output ON (red) output (red) Tuning in progress (green) • PV control input (operator mode) (in engineering units) when the measured Menu Enter key for value is greater than sensor high range access selection and value setting...
  • Page 20 4 - Operations 4.2 DISPLAY 4.2.1 OF THE PROCESS 4.2.2 OF THE CONFIGURATION VARIABLES CODES When the display operation is selected, the controller presents 274. 8 274. 8 Operator Operator automatically all the most impor- mode mode tant parameters and configuration information.
  • Page 21 4 - Operations 4.3 PARAMETER SETTING 4.3.1 NUMERIC ENTRY (i.e. the modification of the value of a stored Setpoint from 275.0 to 240.0) Press S or G momentarily to 274. 8 Operator mode change the value of 1 unit every push Continued pressing of S or G changes the value, at rate that...
  • Page 22 4 - Operations 4.3.2 MNEMONIC CODES SETTING (e.g. configuration see pages 26, 27) Press the S or G to display the Engineering Unit Units next or previous mnemonic for the selected parameter. Continued pressing of S or G °C will display further mnemonics at Degree Centigrade a rate of one mnemonic every 0.5...
  • Page 23 4 - Operations 4.4 PARAMETER SETTING Operator mode 1st GROUP 274. 8 AIs. p AL1 alarm threshold [1] (see pag. 24) Password entry [3] PASS Code only if value AL2 alarm threshold [2] A2s. p 5000 (see pag. 24) (see pages 26…27) Values modification Parameter...
  • Page 24 4 - Operations PARAMETER MENÙ 2nd GROUP Password entry [3] tune pass Code only if Tune run/stop value <5000 (PID algorithm only) (see pages 26…27) Direct access to the configuration (pages 26 … 27) Setpoint ramp up sl. u (not available with 2 alarms) Filter time constant t.
  • Page 25 4 - Operations Sensor break or input disconnection PARAMETER specifies the time required by the Sensor Visualisation integral term to generate an output 1st GROUP over-range equivalent to the proportional term. The controller parameters have When Off the integral term is not been organized in group, accord- included in the control algorithm.
  • Page 26 4 - Operations Filter response effectiveness of the PID algorithm. Setpoint # s . p . l Setting 1, the overshoot control is low limit 100% disabled. Low limit of the setpoint value. 63,2% When the parameter is Off, this Control output function is disabled.
  • Page 27 4 - Operations ONFIGURATION MENU 4.6 CONFIGURATION Operator mode 1st GROUP The configuration of the controller 274. 8 Password entry [3] AIs. p PASS Code only if is specified through a 4 digit code value 5000 that defines the type of input, of control output and of the alarms.
  • Page 28 4 - Operations Note Pressing the Q the next group of 2nd GROUP tune pAss Password entry [3] parameters is displayed. Code only if value <5000 [1] Table of the supported Engineering Units. Code entry [3] °C Centigrade degrees * from 0 to 4999 °f (33 default from factory)
  • Page 29 5 - Automatic tune AUTOMATIC The green led 3 goes on when the This method has the advantage of Fuzzy Tuning is in progress. At the a better accuracy in the term cal- TUNE end of this operation, the calculat- culation with a reasonable speed ed PID terms parameter are stored calculation.

  • Page 30: Technical Specifications

    6 - Technical specification TECHNICAL SPECIFICATIONS Features Description (at 25°C enviromental temp.) From keypad or serial communication the user selects: Total configurability the type of input - the associated functions and the corresponding outputs - the type of control algo- par.
  • Page 31 6 - Technical specification Features Description (at 25°C enviromental temp.) AL1 alarm AL2 alarm Indicator with 2 alarms OP1 - Relay or Triac OP2 - Logic Operating mode OP2 - Logic OP1 - Relay or Triac and Outputs Control output AL2 alarm 1 PID loop or 1 ON-OFF OP1 - Relay or Triac...
  • Page 32 6 - Technical specification Features Description (at 25°C enviromental temp.) Ramp up and down 0.1…999.9 digit/min (Off = 0) Setpoint Low limit From low range to the high limit High limit From low limit to the high range Galvanic isolation : 500 V /1 min OP4 PV retransmission Current output: 0/4…20mA 750 /15V max...
  • Page 33 warranty WARRANTY We warrant that the prod- ucts will be free from defects in material and workmanship for 3 years from the date of delivery. The warranty above shall not apply for any failure caused by the use of the product not in line with the instructions reported on this manual.
  • Page 34 ICONS TABLE Digital input connected functions Main universal input Digital input Thermocouple Isolated contact Auto/Manual Run, Hold, Reset and RTD (Pt100) NPN open collector program selection Delta Temp (2x RTD) TTL open collector PV hold Setpoint slopes mA and mV inhibition Setpoint Custom...