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Ace Sports ARROW 150CC 1502 Parts Manual

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150CC ARROW SCOOTER
MODEL #1502
PARTS MANUAL
A.C.E. SPORTS
1305-A S. BRUNDIDGE ST, SUITE #138 | TROY, AL 36081
P: 888.562.9ACE, F: 888.562.8ACE | WWW.ACESPORTSONLINE.COM

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  • Page 1 150CC ARROW SCOOTER MODEL #1502 PARTS MANUAL A.C.E. SPORTS 1305-A S. BRUNDIDGE ST, SUITE #138 | TROY, AL 36081 P: 888.562.9ACE, F: 888.562.8ACE | WWW.ACESPORTSONLINE.COM...
  • Page 2 PREFACE Thank you for your purchase. We hope you enjoy your new scooter. Following are the part descriptions for your scooter. As technology changes and advances, some parts may vary from those written in this manual. We have the right to change any part without notice. A.C.E.
  • Page 3 INDEX TO ENGINEER GROUP E-01 Cylinder Head Cover E-02 Cylinder Head E-03 Cylinder E-04 Carburetor E-05 Crankshaft – Connecting Rod – Piston E-06 Crankcase – L E-07 Left Crankcase Cover E-08 Crankcase – R E-09 Right Crankcase Cover E-10 Transmission E-11 A.C.

  • Page 4: Cylinder Head Cover

    *** INDEX TO ENGINEER *** E-01 CYLINDER HEAD COVER Description REF. Part No. Remarks Cylinder Head Assy. (1/2/3/4/5) 513-1008 Cylinder Head Cover Comp. Sold as Assembly 7213-0002 Breather Pressure Plate Sold as Assembly 513-1007 Breather Tube Sold as Assembly 7200-0001 Screw ST4.2 x 8-F-H Sold as Assembly 513-1005...

  • Page 5: Cylinder Head

    E-02 CYLINDER HEAD Part No. Description REF. Remarks 500-1002 Dowel Pin 500-1303 Nut M06 Flange Bold M04 x 25 500-1081 Tube Clip 513-1081 Stud M06 x 60 500-1001 Bolt M06x100 500-1304 513-1002 Carburetor Insulator Gasket 513-1003 Carburetor Insulator Intake Tube Assy. 513-1004 513-1006 O Ring 27 x 2.0...
  • Page 6 E-02 CYLINDER HEAD Part No. REF. Description Remarks 500-1073 Nut M08 500-1010 Washer 08 513-1072 IN. Valve Rocker Arm Shaft 513-1011 Valve Cotter 513-1027 EX. Valve Rocker Arm Shaft 7213-0008 Camshaft Group 513-2004 Rocker Arm 557-100 2 Valve Spring Retainer 513-1010 Valve Oil Seal Assy.
  • Page 7 E-03 CYLINDER Description Part No. REF. Remarks Cylinder Head Assy 513-1013 Bolt M06 x 20 500-1307 Chain Adjuster Assy 513-1016 Chain Adjuster Gasket 513-1015 Cam Chain Screw 7200-0006 O-Ring 15.5 x 1.5 7200-0007 Cam Chain Tensioner 513-1032 Cam Chain 513-1039 Guide Comp.
  • Page 8 E-04 CARBURETOR Description Part No. REF. Remarks 513-3003 Carburetor Assy Tube Assy (2/3/4) 7213-0013 3 Way Joint Sold as Assembly 7213-0014 Tube Clip Sold as Assembly 7213-0015 Tube Sold as Assembly Arrow 150 Parts Manual...
  • Page 9 E-05 CRANKSHAFT CONNECTING ROD - PISTON Part No. Description REF. Remarks 513-1037 Piston 500-1038 Piston Ring Set (2/3/4) First Piston Ring Sold as Assembly 7213-0018 Second Piston Ring Sold as Assembly 7213-0019 Piston Oil Ring (Set) Sold as Assembly 513-1035 Piston Pin Clip 513-1036 Piston Pin...
  • Page 10 E-06 CRANKCASE – L Part No. Description REF. Remarks L Crankcase Comp 7213-0024 7213-0025 Oil Seal 27 x 42 x 7 7222-0001 Radial Ball Bearing 46104 Shock Absorber Tube 7213-0026 7222-0002 Radial Ball Bearing 46102 7213-0027 Breather Tube Assy 7222-0003 Radial Ball Bearing 46031 7213-0028 Kick Return Stopper Plate...
  • Page 11 E-05 CRANKSHAFT CONNECTING ROD - PISTON Part No. Description REF. Remarks 513-1037 Piston 500-1038 Piston Ring Set (2/3/4) 7213-0017 First Piston Ring Sold as Assembly 7213-0018 Second Piston Ring Sold as Assembly 7213-0019 Piston Oil Ring (Set) Sold as Assembly 513-1035 Piston Pin Clip 513-1036...

  • Page 12: Left Crankcase Cover

    E-07 LEFT CRANKCASE COVER Part No. Description REF. Remarks 7213-0043 L Side Cover 7213-0044 Breather Drain Tube Clamp 7213-0045 Throttle Cable Clamp 7213-0046 Dowel Pin Brake Cable Clamp 7213-0047 7200-0014 Screw ST4.2 x 8-C-H 7213-0048 L Cover Plate 7213-0049 Fixing Stand 500-3032 olt M06 x 40 500-1061...
  • Page 13 E-08 CRANKCASE – R Description Part No. REF. Remarks 7213-0053 Engine Hanger Rubber Bushing 7213-0054 Dowel Pin 8 x 14 7213-0055 R Crankcase Assy 500-1054 Bolt M06 x 50 7213-0056 Double End Studs 513-1025 R Crankcase Gasket Arrow 150 Parts Manual...

  • Page 14: Right Crankcase Cover

    E-09 RIGHT CRANKCASE COVER Description Part No. REF. Remarks R Crankcase Cover Comp 7213-0058 Dowel Pin 7213-0059 Bolt M06x95 500-1013 213-0060 Magneto Clamp Bolt M06 x 40 500-3032 Bolt M06 x 110 500-1311 Bolt M06 x 100 500-1304 Oil Level Stick 513-1021 O Ring 30.8 7213-0062...
  • Page 15 E-09 RIGHT CRANKCASE COVER Description Part No. REF. Remarks 557-1003 Oil Filler Screen Spring 7213-0064 O Ring 18 x 3 500-1015 Oil Filler Cap 513-1020 Oil Filler Screen 7213-0067 Oil Seal 19.8 x 30 x 5 7213-0068 R Crankcase Cover Gasket Arrow 150 Parts Manual...
  • Page 16 E-10 TRANSMISSION Description Part No. REF. Remarks Moveable Drive Pulley Assy 513-1060 (1/2/3/4/5/6) Ramp Plate 7213-0069 Sold as Assembly Clip 7213-0070 Sold as Assembly Weight Roller Comp 7213-0071 Sold as Assembly Slide Piece 7213-0072 Sold as Assembly Drive Face Collar 7213-0073 Sold as Assembly Movable Drive Face Comp...
  • Page 17 E-10 TRANSMISSION Description REF. Part No. Remarks O Seal 20 x 32 x 6 14-1 7213-0078 Bolt M 6 x 28 14-2 500-1309 Radial Ball Bearing 36204 14-3 7222-0004 Radial Ball Bearing 36202 7222-0005 14-4 Washer 8 Special 14-5 7200-0004 Bolt M8 x 12 7200-0021 14-6...
  • Page 18 E-11 GENERATOR REF. Part No. Description Remarks 513-1055 Cooling Fan Comp 500-1065 Bolt M06 x 18 500-3012 Nut M12 500-3011 Washer M12 500-2510 Bolt M5 x 12 7213-0087 Magneto Assy. 500-1084 Bolt M06 x 12 Arrow 150 Parts Manual...

  • Page 19: Starting Motor

    E-12 STARTING MOTOR Description Part No. REF. Remarks Starting Motor Assy 513-1059 Starting Motor Cable 7213-0088 O-Ring 7213-0089 Bolt M06 x 16 50 0 -1306 Reduction Starter Gear 513-1058 Reduction Starter Gear Shaft 513-1090 Flange Start Clutch Assy. 513-10 56 Clutch Gear 7213-0093 Out Clutch Comp Assy...

  • Page 20: Oil Pump

    E-13 OIL PUMP Part No. Description REF. Remarks 7223-0001 Driven Sprocket 513-1084 Oil Separator 513-1045 Oil Pump Assy. 7213-0100 Oil Pump Shaft 7213-0101 Oil Pump Body 7213-0102 Oil Pump Plate 500-0111 Tapping Screw M3 x 10 7213-0103 Inner Oil Pump Rotor 7213-0104 Outer Oil Pump Rotor 7200-0041...
  • Page 21 E-14 FAN COVER, SHROUD Part No. Description REF. Remarks Breather Tube Clamp Assy 7213-0105 Fan Cover Comp 513-1043 Starter Cable Clamp 513-2010 Carburetor Cable Duct 513-2011 Dust Shroud 7213-0106 Shroud Comp A 513-3014 Oil Seal Shroud A 513-1078 Shroud Comp B 513-3015 High Tension Cord Clip 7213-0107...
  • Page 22 *** INDEX TO FRAME *** F-01 HEADLIGHT REF. Description Remarks Part No. Headlight Holder 7209-0001 Headlight Bulb 12V 18W 7209-0002 Sidelight Bulb 12V 3W 7209-0003 Headlight Cover Comp 7237-0001 Headlight Assy. (1/2/3/4) 7209-0044 Arrow 150 Parts Manual...
  • Page 23 F-02 METER Description REF. Part No. Remarks Speedometer Case Assy. 7209-0042 (1/2/3) 7209-0004 Lens Sold as Assembly Reflecting Plate 7209-0005 Sold as Assembly Speedometer Case 7209-0006 Sold as Assembly 7209-0007 Bulbs Sub-Wire Harness 7209-0008 Speedometer Cable 7230-0001 Arrow 150 Parts Manual...
  • Page 24 F-03 SWITCHES Description Part No. REF. Remarks 7209-0009 L Handle Grip 7209-0010 Start Switch Unit 7209-0011 High Beam & Low Beam Switch Unit 7209-0012 Horn Switch Unit 7209-0013 Turn Light Switch Unit 7209-0014 Fr. Brake Switch Unit 7209-0015 Lighting Switch Unit 7209-0016 Throttle Holder 7200-0046...

  • Page 25: Front Brake Master Cylinder

    F-04 FRONT BRAKE MASTER CYLINDER Description Remarks REF. Part No. 7230-0002 L. Handle 7257-0001 Returning Spring 7230-0003 Connecting Gasket 500-1048 Nut M05 Sold as Assembly 7200-0053 Handle Lever Bolt Sold as Assembly 7252-0025 Fr. Brake Assy. (4/5/6/7/8) 7252-0002 Fr. Brake Oil Cylinder Comp Sold as Assembly 7252-0003 Semicircle Cap...

  • Page 26: Steering Handle

    F-05 STEERING HANDLE Part No. Description REF. Remarks Wind Screen Cover 7250-0001 R. Windscreen Cover Plate 7240-0003 Spring Nut 4.2 7200-0055 Tapping Screw ST 4.2 x 12 7200-0031 Locked Nut M10 500-1087 Steering Handle Locked Washer M10 500-1071 Six Edge Bolt M10 x 50 500-2504 L.

  • Page 27: Front Cover

    F-06 FRONT COVER Description Part No. REF. Remarks Fr. Cover 7250-0002 Tapping Screw ST 4 x 12 7200-0064 Spring Nut ST4 7200-0027 Tapping Screw ST 5 x 16 500-1318 R. Fr. Cover Plate Comp. 7237-0003 Nut M05 500-1048 L. Fr. Cover Plate Comp. 7237-0004 Fr.

  • Page 28: Front Luggage Box

    F-07 FRONT LUGGAGE BOX Description Part No. REF. Remarks 7200-0032 Tapping Screw ST 4.2 x 16 7250-0004 Fr. Boot Cover 7200-0034 Tapping Screw ST 5 x 18 7240-0005 Number Cover 7250-0005 Fr. Storage Cover 7240-0006 Fr. Storage Lock 7240-0007 Helmet Hook 7200-0071 Screw-Washer Stud M5 x 40 500-1048...

  • Page 29: Floor Panel

    F-08 FLOOR PANEL Part No. Description REF. Remarks L. Protecting Plate Comp 7250-0006 Bolt M06 x 16 500-2105 R. Protecting Plate Comp 7250-0007 Floor Step 7250-0008 Spring Nut ST4.8 7200-00 25 Tapping Screw ST 4.8 x 16 500-1062 Tapping Screw ST 4.8 -13 7200-0037 R.
  • Page 30 F-09 LUGGAGE CASE & REAR COVER Part No. Description REF. Remarks 7299-0001 Luggage Case 7250-0012 R. Plastic Plate Comp 7250-0013 L. Plastic Plate Comp 7240-0011 Rr. Middle Plastic Plate Comp 7240-0012 Rr. Plastic Plate Comp 7299-0002 Luggage Case Cover Comp 7250-0014 R.

  • Page 31: Front Fork

    F-10 FRONT FORK Description Part No. REF. Remarks 7236-0002 Stem Comp 7236-0003 L. Fr. Cushion Assy 7236-0004 R. Fr. Cushion Assy 7237-0005 Fr. Parts Fender Comp 7237-0006 Fr. Parts Fender Comp 7236-0005 Clip Set 7236-0006 Locked Clip 7236-0007 Nut Clip M06 7236-0010 Upper/Lower Inner Race 7222-0008...

  • Page 32: Front Brake Caliper

    F-11 FRONT BRAKE CALIPER REF. Part No. Description Remarks 7200-0089 Washer Sold as Assembly 7252-0004 Brake Pad Sold Separately and as Assembly 7252-0005 Brake Oil Seal Sold as Assembly 7252-0006 Brake Piston Sold as Assembly 7200-0090 Bolt Sold as Assembly 7252-0007 Cord Keeper Sold as Assembly...

  • Page 33: Front Wheel

    F-12 FRONT WHEEL Description REF. Part No. Remarks Fr. Wheel Rim 7219-0001 Sold Separately or as Assembly Fr. Tire 7216-0001 Sold Separately or as Assembly 7240-0013 Valve Stem Fr. Brake Disk 7252-0015 Bolt M08 x 25 500-1068 7240-0014 Collar FR Wheel Side Bearing 6301 7222-0009 Seal Ring...
  • Page 34 F-13 CARRIER PLATE Part No. Description REF. Remarks Carrier Outer Cover 7250-0016 Carrier Plate 7250-0017 Flange Bolt M06 x 12 500-1009 Arrow 150 Parts Manual...

  • Page 35: Rear Wheel

    F-14 REAR WHEEL Description REF. Part No. Remarks Rear Tire 7216-0002 Sold Separately or as Assembly Rr. Rim Wheel Comp. 7219-0002 Sold Separately or as Assembly Locked Nut M16 x 1.5 7252-0016 Rear Brake Shoe Assy. (4/5/11) Rr. Brake Shoe 7252-0023 Sold as Assembly Rr.

  • Page 36: Seat Cushion

    F-15 SEAT CUSHION Part No. Description REF. Remarks Seat Lock Plate 7240-0020 7240-0021 Spring Clip 7240-0022 Seat Lock Comp Seat Bracket Comp 7240-0023 7240-0024 Seat Lock Cable Comp 7250-0018 Seat Cushion Screw (Seat Lock) 7200-0098 7240-0025 Socket Pin Arrow 150 Parts Manual...
  • Page 37 F-16 FUEL TANK Description REF. Part No. Remarks 7240-0026 Fuel Unit 7240-0027 Packing Base 7240-0028 Retainer Fuel Unit 7250-0019 Fuel Tank Comp 7240-0029 Fuel Filler Cap Comp 500-1009 Flange Bolt M06 x 12 7240-0030 Fuel Strainer 7240-0031 Fuel Petcock Arrow 150 Parts Manual...
  • Page 38 F-17 BATTERY Description REF. Part No. Remarks 7209-0020 Battery- A. Small (5 3/4x3 3/4 x 3 1/4) Small 7209-0043 Battery -B Large (6 1/2X2 3/4X7) Large 7209-0021 “+” Cable “-“ Cable - A 7209-0022 “-“ Cable - B 7209-0023 Arrow 150 Parts Manual...

  • Page 39: Air Cleaner

    F-18 AIR CLEANER Description Part No. REF. Remarks Tapping Screw ST4.2 x 13 7200-0035 Air Cleaner Cover 7250-0020 Element Air Filter 7213-0111 Air Cleaner Body 7213-0112 Air Filter Tube 7213-0113 Arrow 150 Parts Manual...

  • Page 40: Exhaust Muffler

    F-19 EXHAUST MUFFLER Description REF. Part No. Remarks 7213-0114 Exhaust Pipe Gasket Cap Nut M06 7200-0101 Muffler 7213-0115 Hex Bolt M10 x 55 7200-0019 Lock Washer (not shown) Washer 6 500-1305 Spring Washer 6 7200-0028 Bolt M06 x 10 8200-0161 Muffler Protector 7213-0116 Arrow 150 Parts Manual...
  • Page 41 F-20 STAND Part No. Description REF. Remarks Main Stand 7250-0021 Nut M06 500-3019 Damper Rubber Sprocket 7240-0032 Flange Bolt M06 x 25 500-1058 Flange Bolt M10 x 25 8200-1101 Frame Collar 7240-0033 Side Stand Comp 7250-0022 Side Stand Comp Spring 7257-0003 Side Stand Bolt.

  • Page 42: Rear Cushion

    F-21 REAR CUSHION Description Part No. REF. Remarks 7253-0001 Rr. Cushion Assy (3 pcs/set) 7240-0034 Rubber Bushing Sold as Assembly 7240-0035 Rubber Bushing Collar Sold as Assembly 8200-0152 Flange Bolt M10 x 40 7200-0111 Flange Bolt M8 x 30 Arrow 150 Parts Manual...

  • Page 43: Rear Fender

    F-22 REAR FENDER Description REF. Part No. Remarks 7250-0023 Rr. Fender 7250-0024 Rr. Wheel Inner Fender 7240-0036 L. Rr. Wheel Fender Comp Plate 7240-0037 R. Rr. Wheel Fender Comp Plate 7240-0038 L.& R. Reflector 7240-0039 Bracket Rr. Reflector 7240-0040 Nut M05 500-1048 Bolt M8 x 16 500-1114...

  • Page 44: Turn Signals

    F-23 TURN SIGNALS Part No. Description REF. Remarks 7209-0024 L. Fr. Turn Signal 7209-0025 R. Fr. Turn Signal 7209-0026 Light Holder 7209-0027 L. Fr. Bulb 7240-0041 Turn Signal Holder 7240-0042 Turn Signal Lens Screw (Turn signal) 7200-0117 Arrow 150 Parts Manual...

  • Page 45: Tail Light

    F-24 TAIL LIGHT Part No. Description REF. Remarks 7209-0028 Rr. Tail Light Assy (2/3/4/5/6/7/8/9) 7250-0025 Rr. Tail Light Cover 7250-0026 L. Rr. Turn Signal Cover 7250-0027 R. Rr. Turn Signal Cover 7209-0029 Tail Light Holder 7209-0030 Bulb 12V 5W (Tailight) 7209-0030 Bulb 12V 10/5W (Tailight) 7200-0117...

  • Page 46: Wire Harness

    F-25 WIRE HARNESS Part No. Description REF. Remarks 7209-0032 Wire Harness 7209-0033 Horn Ignition Coil Wire 7209-0034 Resistor 7209-0035 Regulator 7209-0036 Regulator with wire 7209-0043 Relay Start Comp 7209-0037 7209-0038 Turn Signal Relay Comp 7209-0039 Key Blank Set 7209-0040 Arrow 150 Parts Manual...

  • Page 47: Frame Body

    F-26 FRAME BODY Part No. Description REF. Remarks Frame Body 7250-0028 Engine Hanger 7240-0043 Fuel Tank Holder 7240-0044 L. Step Plate Comp 7240-0045 R. Step Plate Comp 7240-0046 Frame Fender 7250-0029 Head Light Bracket 7240-0047 7200-0021 Bolt M8 x 12 Bolt M10 x 55 7200-0019 Bolt M10 x 185...
  • Page 48 F-27 TOOL SET REF. Part No. Description Remarks 7208-0001 Tool Set-7 pieces 7208-0002 Tool Bag 7208-0003 Pliers 165 7208-0004 Wrench 7208-0005 Wrench 10-12 7208-0006 Spark Plug Collar Comp 7208-0007 Pliers 7208-0008 Wrench 12-14 Arrow 150 Parts Manual...
  • Page 49 F-28 LABELS Description Part No. REF. Remarks Label 7240-0048 Warning Label 7240-0049 Carrier Plate Label 7240-0050 Triangle Warning Label 7240-0051 Arrow 150 Parts Manual...

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