NOVAK GTS PRO SPORT Manual

Be sure to mount the GTS where its power wires are away from
other electronics, and will not interfere with any moving parts.
• Mount GTS to the vehicle's chassis with the included double-sided
tape
(use two layers of other double-sided tapes for adequate damping)
• Mount Power Capacitor to chassis with double-sided tape or tie-
wrap
(if using tie-wraps, be careful not to dent body of Power Cap)
Cap becomes dented/damaged, ESC failure can occur--replace
immediately. Longer Power Capacitor wires decrease performance.
• Mount the ON/OFF switch in a position where it will be easy to
access. You can use a 4-40 or smaller screw to mount the ON/
OFF switch to a hole in the chassis, or use the included double-
sided tape to mount the switch in the vehicle.
• Be sure receiver & antenna are mounted as far from ESC, power
wires, battery, and servo as possible--these components all emit
RF noise when throttle is being applied. On graphite or aluminum
chassis vehicles, it may help to place receiver on edge with crystal
& antenna as far above chassis as possible.
Note: Mount antenna as close to receiver as possible--trail any excess wire off top
of antenna mast (cutting or coiling excess antenna wire will reduce radio range).
For proper ESC operation, adjust transmitter as follows:
A. Set HIGH ATV or EPA to maximum setting.
[amount of throw at full throttle]
B. Set LOW ATV, EPA, or ATL to maximum setting.
[amount of throw at full brakes]
C. Set EXPONENTIAL to zero setting.
[throttle channel linearity]
D. Set THROTTLE CHANNEL REV. SWITCH to either position.
E. Set THROTTLE CHANNEL TRIM to middle setting.
[adjusts neutral position/increases or decreases coast brakes]
F. Set ELECTRONIC TRIGGER THROW ADJUSTMENT to 70%
throttle and 30% brake throw (or 7:3). [older radios only]
[adjusts trigger throw electronic/digital pistol-grip transmitters]
G. Set MECHANICAL TRIGGER THROW ADJUSTMENT to position
with 2/3 throttle and 1/3 brake throw.
[adjusts trigger throw on mechanical/analog pistol-grip transmitters]
With GTS connected to a receiver & a charged battery pack:
(at least)
1. TURN ON THE TRANSMITTER'S POWER
2. TURN ON THE SPEED CONTROL'S POWER
3. PRESS & HOLD GTS'S ONE-TOUCH/SET BUTTON
With transmitter throttle at neutral, press and hold the SET button.
4. CONTINUE HOLDING SET BUTTON UNTIL RED LED COMES ON
5. RELEASE GTS'S SET BUTTON AS SOON AS LED TURNS RED
6. PULL TRANSMITTER THROTTLE TO FULL-ON POSITION
Hold it there until the green status LED turns solid green.
Note: Motor will not run during programming even if connected.
7. PUSH TRANSMITTER THROTTLE TO FULL-BRAKES
Hold it there until the green status LED blinks green.
8. RETURN TRANSMITTER THROTTLE TO NEUTRAL
Red status LED will turn solid red, indicating that throttle is at neutral,
and proper programming has been completed--you're done.
NOTE: If transmitter setting are changed, programming must be repeated.
If you experience any problems, turn off ESC and repeat programming.
You do not need to repeat One-Touch programming after changing motors.
w w w . t e a m n o v a k . c o m
Steering Channel Works But Motor Will Not Run
• Check motor connections. Check motor and brushes.
• Make sure input signal harness is plugged into throttle channel of receiver
and the ESC. Check throttle channel operation with a servo. Check wiring
color sequence of receiver signal harness.
.
• Possible thermal shut-down (red status LEDs flashing)––Check motor,
brushes, & drive train. ESC is being over-loaded.
• Possible internal damage––Refer to Service Procedures.
. If Power
Receiver Glitches/Throttle Stutters During Acceleration
• Receiver or antenna too close to ESC, power wires, battery, or motor.
• Bad connections––Check wiring and connectors.
• Motor brushes worn––Replace brushes.
• Excessive motor current––Use milder motor or smaller pinion gear.
• External Power Capacitor damaged/not installed––Replace Power Capacitor.
Motor and Steering Servo Do Not Work
• Check wires, receiver signal harness wiring & color sequence, radio system,
crystals, battery & motor connectors, and battery pack.
• Possible internal damage––Refer to Service Procedures.
Model Runs Slowly/Slow Acceleration
• Check motor and battery connectors––Replace if needed.
• Bad battery or motor––Check operation with another.
• Incorrect transmitter/ESC adjustment––Refer to Steps 4 & 5.
• External Power Capacitor damaged/not installed––Replace Power Capacitor.
• Schottky diode damaged––If using external Schottky, check that diode is
installed correctly/Refer to Step 2. Possible internal Schottky damage.
Motor Runs Backwards
• Motor wired backwards––Check wiring and reverse.
• Backwards motor timing––Reverse motor end bell.
ESC Is Melted Or Burnt/ESC Runs With Switch Off
• Internal damage––Refer to Service Procedures.
*For more assistance call our Customer Service Department.
Before sending your GTS in for service, review Trouble-Shooting guide &
instructions. ESC may appear to have failed when other problems exist.
After reviewing instructions, if you feel your GTS requires service, please
obtain the most current product service options & pricing by the following:
WEBSITE:
Print a copy of the PRODUCT SERVICE FORM from the CUSTOMER
SERVICE section of the website. Fill out the needed information on this
form and return it with the Novak product that requires servicing.
PHONE/E-MAIL: If you do not have access to the internet, contact our
customer service dept. by phone or e-mail as listed on the front page.
WARRANTY SERVICE:
For warranty work, you MUST CLAIM WARRANTY
on PRODUCT SERVICE FORM & include a valid cash register receipt with
purchase date and dealer name & phone# on it, or an invoice from previous
service. If warranty provisions have been voided, there will be service charges.
GTS ESCs returned without a serial number will not be serviced under warranty.
ADDITIONAL NOTES:
• Hobby dealers or distributors are not authorized to replace Novak products
thought to be defective.
• If a hobby dealer returns your GTS for service, submit a completed PRODUCT
SERVICE FORM to the dealer and make sure it is included with the ESC.
• Novak Electronics, Inc. does not make any electronic components
(transistors, resistors, etc.) available for sale.
The GTS speed control is guaranteed to be free from defects in materials or work-
manship for a period of 120 days from the original date of purchase (verified by dated,
itemized sales receipt). Warranty does not cover incorrect installation, components worn
by use, damage to case, damage from using fewer than 4 or more than 6 cells (1.2
volts DC/cell) input voltage, cross-connection of battery/motor, overheating solder
tabs, reverse voltage application, damage from incorrect installation of FET servo or
receiver battery pack, not installing three 0.1 F (50V) capacitors on motor, incorrect
installation of or not using a Power Capacitor on the ESC or from using a damaged
Power Capacitor, using a non-Novak Power Capacitor, splices to input harness, dam-
age from excessive force when using the One-Touch/SET button or from disassem-
bling case, tampering with internal electronics, allowing water, moisture, or any other
foreign material to enter ESC or get onto the PC board, incorrect installation/wiring of
input plug plastic, allowing exposed wiring or solder tabs to short-circuit, or any
damage caused by a crash, flooding, or act of God.
In no case shall our liability exceed the product's original cost. We reserve the right to
modify warranty provisions without notice.
Because Novak Electronics, Inc. has no control over the connection & use of the speed
control or other related electronics, no liability may be assumed nor will be accepted for
any damage resulting from the use of this product. Every Novak speed control is
thoroughly tested & cycled before leaving our facility and is, therefore, considered
operational. By the act of connecting/operating speed control, user accepts all resulting liability.
©2005 Novak Electronics, Inc. • All Rights Reserved • No part of these operating
instructions may be reproduced without the written permission of Novak Electronics,
Inc. • GTS Pro Sport ESC, Polar Drive Technology, Radio Priority Circuitry, & One-
Touch Set-Up are all trademarks of Novak Electronics, Inc. • All Novak speed controls
are designed & manufactured in the U.S.A.
P4
Pro Sport Electronic Speed Control
#55-1940-1
6-2005
SMALL...LIGHTWEIGHT...ECONOMICAL...EASY - TO - USE...RELIABLE.....any other requests?
With the same technology as Novak's top-of-the-line GTX, the GTS Pro Sport ESC is the
perfect choice for those wanting to step up to the exciting world of racing.
Built with state-of-the-art components just like our World Champion GTX speed control, high-frequency operation for ultra-smooth
throttle response, and thermal overload protection circuitry, the GTS is ready to help you make your mark in today's racing community.
The GTS also features the ease & convenience of Novak's original One-Touch programming, user-replaceable
power wires, power capacitor, & input harness--just what you need to get to the top of the podium!
To get the most out of your GTS, PLEASE READ ALL INSTRUCTIONS before using
WATER & ELECTRONICS DON'T MIX!
Never allow water, moisture, or other foreign materials to get
inside the speed control or on the PC Board.
Damage from water or foreign material will void the warranty!
DISCONNECT BATTERIES WHEN NOT IN USE
Always disconnect the battery pack from the speed control
when not in use to avoid short circuits and possible fire hazard.
4 TO 6 CELLS ONLY
Never use fewer than 4 or more than 6 cells (7.2 volts DC) in
the vehicle's main battery pack.
NO REVERSE VOLTAGE!
Reverse battery polarity can damage speed control––Disconnect
the battery immediately if a reverse connection occurs.
POWER CAPACITOR REQUIRED
An external power capacitor is supplied & installed, and MUST be
used with your GTS. Failure to use Novak Power Capacitor will
result in higher ESC operating temperatures & will void warranty!
TRANSMITTER ON FIRST
Always turn on the power of the transmitter first so that you
will have control of the vehicle when you turn it on.
INSULATE WIRES
Always insulate exposed wiring with heat shrink tubing or
electrical tape to prevent short circuits, which can damage ESC.
NO SOLVENTS
Exposing the speed control's Lexan ® case to any type of
solvents will damage the plastic.
NO CA GLUE
Exposure to CA glue or its fumes can cause damage to internal
components of the speed control and result in premature failure.
Input Voltage .......................................... 4-6 cells
(1.2 volts DC/cell)
Motor Limit ...................... Brush-type R/C motors down to 12 turns
Footprint .............................................. 1.31"x1.10"
Weight 0.74 ounce
(w/o wires) ...............................................
On-Resistance @ Transistors** ................................................
Rated Current
(forward) ..........................................................
Braking Current ............................................................ 360 amps
B.E.C. Voltage/Current ................................ 5.0 volts DC/1.0 amp
Power Wire ............................................................... 14G Silicone
Signal Harness 9 inches
(replaceable) .......................................
PWM Frequency ............................................................... 1.2 kHz
**Transistor rating @ 25 C
STANDARD REPLACEMENT POWER CAPACITORS [#5677]
An external power capacitor is installed, and MUST BE USED to
maintain cool and smooth operation. Refer to Fig.5 Set-Up Photo
Replacement Power Capacitors available in Novak kit #5677.
LARGE POWER CAPACITORS
[FOR EXTREME RACING]
Novak Power Capacitor that comes with the World Champion GTX
speed control--for additional ESC cooling & improved performance.
Optional Large Power Capacitors available in Novak kit #5675.
RACING SCHOTTKY MOTOR MODULES [#5636]
The GTS has a built-in Schottky diode and should not require an
external one for most usage--using an external Schottky will optimize
the ESC's braking and motor performance
(recommendeed for racing)
Racing Schottky Motor Module is available in Novak kit #5636.
MOTOR CAPACITORS [#5620]
Additional motor capacitors are available in Novak kit #5620.
14G SUPERFLEX SILICONE POWER WIRE [#5500 & 5505]
Replacement GTS battery & motor wire is available in Novak kits #5500
(36"red & 36"black) & #5505 (36"red & 36"blue).
INPUT SIGNAL HARNESS [#5315 & #5320]
The user-replaceable input signal harness is available in both short
and long lengths to fit different applications.
4.5" harness in Novak kit #5315, and 9.0" harness in kit #5315.
Novak Electronics, Inc.
(949) 833-8873 • FAX (949) 833-1631
Customer Service e-mail: cs@teamnovak.com
Monday-Thursday: 8:00am-5:00pm (PST)
Friday: 8:00am-4:00pm
(closed every other Friday)
www.teamnovak.com
P1
[33.3x27.9mm]
[21 grams]
0.00040
540 amps
[22.8 cm]
[#5675]
.