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Summary of Contents for wiwa HR 30/0.3
- Page 1 Operation Manual PNEUMATIC MANUAL AGITATORS Serial No.: rwh_BA_en_B0550082 ✓(2022/06/22)
- Page 2 EC declaration of conformity in accordance with Annex II, No. 1 A of Machine Directive 2006 / 42 / EC The company WIWA Wilhelm Wagner GmbH & Co. KG 35633 Lahnau Gewerbestraße 1–3 Germany hereby declares that the machine PNEUMATIC MANUAL AGITATORS type with serial no.
- Page 3 EU declaration of conformity in accordance with ATEX Directives The company WIWA Wilhelm Wagner GmbH & Co. KG 35633 Lahnau Gewerbestraße 1–3 Germany hereby declares that the machine PNEUMATIC MANUAL AGITATORS type with serial no. conforms with the provisions of Directive 2014 / 34 / EU.
- Page 5 Contents Contents 1 Foreword 2 Safety 2.1 Explanation of symbols ......2.2 Safety notes ....... 2.2.1 Risks due to electrostatic charge .
- Page 6 Contents 8 Technical data 8.1 Machine card ......24 8.2 Type plate ....... . 25 8.3 Applicable documents .
- Page 7 If questions should arise, we would be happy to assist you. We wish you excellent working results with your machine WIWA Wilhelm Wagner GmbH & Co. KG Copyright © 2025 WIWA The copyright to this operation manual belongs to WIWA Wilhelm Wagner GmbH &...
- Page 8 We recommend that the machine owner have this confirmed in writing. 2.1 Explanation of symbols Safety notes warn of potential accident risks and describe the measures required for accident prevention. In the WIWA operation manuals, safety notes are high- lighted and labeled as follows: DANGER...
- Page 9 Safety General risk of accident Risk of explosion due to explosive atmosphere Risk of explosion due to explosive substances Risk of accident due to electricity or electrostatic charge Warning of crushing Warning of corrosive substances Risk of injuries due to rotating machine parts Risk of burning due to hot surfaces Risk of freezing due to cold surfaces The first line of the safety instructions indicates the personal protective equipment...
- Page 10 Safety Wear protective gloves Signals an instruction to wear protective gloves in order to prevent injuries due to aggressive chemicals, burns when processing heated materials, or freezing due to contact with very cold surfaces. Wear safety shoes Signals an instruction to wear safety shoes, in order to prevent foot injuries due to falling, toppling or rolling objects, as well as slipping on slippery floors.
- Page 11 Keep the machine clean. Always perform cleaning work outside of EX zones. 2.2.2 Explosion protection The following short designations are used in the instructions of WIWA: Ex protection: Explosion protection Ex area: potentially explosive or non-explosion protected area Non-Ex area: non-explosive or explosion protected area...
- Page 12 Safety The owner is responsible for designating the zoning in accordance with ATEX Directive, Appendix II, No. 2.1–2.3 in accordance with the stipulations of the responsible regulatory body. The owner is required to check and ensure that all technical data and labeling comply with the applicable stipulations according to ATEX.
- Page 13 Safety 2.2.4 Health risks CAUTION Depending on the materials being processed, solvent vapors may arise, which could cause damage to health and property. Make sure the workplace is sufficiently ventilated and aired. Always observe the safety data sheets and processing instructions of the material manufacturer.
- Page 14 Safety After all cleaning, maintenance, and repair work. Checklist on the pressureless machine: Free movement of the compressed air shut-off valves OK? 2.3.1 Compressed air shut-off valve The compressed air shut-off valve at the air inlet interrupts the air supply for the agitator.
- Page 15 Safety 2.4.2 Personnel qualifications Differentiation is made between two groups of personnel, depending on their qualifications: Instructed operators have received verified instruction from the machine owner regarding the tasks entrusted to him and the possible risks if the correct procedure is not followed. Trained personnel have received instruction provided by the machine manu- facturer and are capable of carrying out maintenance and repair work on the machine, independently recognizing possible dangers and avoiding risks.
- Page 16 When repairing and maintaining the machine, original spare parts from WIWA must be used. If spare parts are used that have not been produced or supplied by WIWA, the warranty is void and all liability shall be excluded. 2.5.2 Accessories If you use original WIWA accessories, their suitability for use in our machines is guaranteed.
- Page 17 Safety 2.6.2 Injuries In case of injuries caused by processing material or cleaning agents, always have the safety data sheet ready to show to the doctor (supplier or manufacturer address, their telephone number, material designation and material number). Original Operation Manual ✓(2022/06/22), Status: 2025/02/14 rwh_BA_en_B0550082...
- Page 18 WIWA (see section 2.5.1 on page 10), accessories are used that are not suitable for the machine (see section 2.5.2...
- Page 19 Description 3.3 Construction Fig. 2: Manual agitator HR 200 / 0.7 and HR 30 / 0.22 Designation Compressed air connection Compressed air shut-off valve Lever for opening and closing the compressed air supply Muffler Air motor Handle Ground cable Stirring rod Mixing paddle (or optional impeller) Original Operation Manual ✓(2022/06/22), Status: 2025/02/14 rwh_BA_en_B0550082...
- Page 20 Transport, installation, and assembly 4 Transport, installation, and assembly The machine left the factory in faultless condition, packaged correctly for transport. Check the machine at the time of receipt for any transport damage and for com- pleteness. 4.1 Transport When transporting the machine, observe the following information: When loading the machine, ensure sufficient load-bearing capacity of the lifting gear and lifting accessories.
- Page 21 Set the container down on a grounded surface. Use electrically conductive containers. Only use electrically conductive material hoses. All original material hoses from WIWA are conductive and designed for our machines. Original Operation Manual ✓(2022/06/22), Status: 2025/02/14 rwh_BA_en_B0550082...
- Page 22 Transport, installation, and assembly Connect the ground cable of the machine to an electrically conductive object outside of Ex zones. For an installation or assembly with a spraying device, the grounding can occur via the spraying device. Observe and follow the operation manual of the spraying device. 4.4 Connecting the compressed air supply CAUTION Lines laid on walking surfaces are a tripping hazard capable of causing injuries...
- Page 23 Operation 5 Operation The machine must be correctly assembled, grounded and connected. Only put the machine into operation if you are equipped with the prescribed personal protective equipment (see section 2.4.4 on page 9). The container, in which the agitator is to be operated, must be sufficiently filled. WARNING Operation with contaminated or moist compressed air leads to damage in the machine’s pneumatic system.
- Page 24 Operation If the rotating impeller grinds on the edge of the con- tainer, sparks can arise in metal containers which can trigger fires and explosions. WARNING Always ensure that a sufficient distance between the impeller and the edge of the container remains during operation.
- Page 25 Operation 5.4 Cleaning the machine Cleaning the agitator is necessary each time work is interrupted so that adhering material does not harden. Use only the cleaning agent recommended by the material manufacturer and appropriate for the material. 1. Shut down the agitator according to section 5.2 on page 18. 2.
- Page 26 The test certificate or a copy of this must be available at the machine’s place of use. Have repair work carried out exclusively by WIWA Service or trained specialist personnel (in/from authorized workshops if necessary). When using the machine in Ex zones, the specialist personnel must have knowl- edge of ATEX.
- Page 27 Maintenance 6.2 Maintenance schedule The information in the maintenance schedule constitutes recommendations only. The time frames may vary depending on the characteristics of the materials used, as well as external influences. Time frame Activity for further reading Prior to each commis- Inspection of the stirring sioning rod and impeller for...
- Page 28 6. If necessary, clean the filter in the muffler and reinstall the muffler. 7. If the motor is running smoothly again, the cleaning was successful. If not, please contact WIWA customer service or your WIWA specialized dealer. Original Operation Manual ✓(2022/06/22), Status: 2025/02/14...
- Page 29 Motor power too low Clean the motor (section 6.4 on page 21), Consult WIWA, if necessary. Viscosity of the material too high Use a stronger agitator. No rotation or insufficient rota- Stirring rod / impeller not prop-...
- Page 30 Technical data 8 Technical data The technical data for your machine can be found on the machine card enclosed or on the type plate, as well as in the following table: Type designation HR 30/0.3 HR 200/0.7 Item no. 0664918 0664911...
- Page 31 Technical data 8.2 Type plate The type plate is located on the motor of the agitator. It contains the serial number. Furthermore, the motors have a separate type plate. These type plates contain the technical data and serial numbers for the respective components. Please ensure that the data on the type plate matches the information on the machine card.
- Page 32 Headquarter and production WIWA Wilhelm Wagner GmbH & Co. KG Gewerbestraße 1–3 35633 Lahnau Germany Phone: +49 (0)6441 609-0 Fax: +49 (0)6441 609-2450 Email: info@wiwa.de Website: www.wiwa.de WIWA subsidiary USA WIWA LLC – USA, Kanada, Lateinamerika 107 N. Main St.
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