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DK2 Power OPD813 Operator's Manual

Mini track dump cart

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Original Instruction
SCAN THE QR CODE OR VISIT DETAILK2.COM TO
VIEW OR DOWNLOAD THE USER MANUAL.
SCANNEZ LE CODE QR OU VISITEZ
DETAILK2.COM POUR CONSULTER OU
TÉLÉCHARGER LE MANUEL D'UTILISATION.
MINI TRACK DUMP CART
Operator's Manual
MODEL NUMBER : OPD813
SERIAL NUMBER :
Both model number and serial number may be found on the main label.
You should record both of them in a safe place for future use.
FOR YOUR SAFETY
READ AND UNDERSTAND THE ENTIRE MANUAL BEFORE
OPERATING MACHINE
www.detailk2.com

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Summary of Contents for DK2 Power OPD813

  • Page 1 TÉLÉCHARGER LE MANUEL D'UTILISATION. MINI TRACK DUMP CART Operator’s Manual MODEL NUMBER : OPD813 SERIAL NUMBER : Both model number and serial number may be found on the main label. You should record both of them in a safe place for future use.
  • Page 2 (1) year from the original date of purchase this product fails due to defect in material or workmanship, DK2 will repair, replace, or supply any covered defective part at our option. DK2 POWER is 1-year parts only warranty no labor.
  • Page 3 STOP DO NOT RETURN THIS PRODUCT TO THE STORE WITH GAS AND OIL IN IT. If you have assembly or other product questions, please contact our technical customer service team by email or phone for assistance. 1 (888) 277-6960 support@detailk2.com detailk2.com/contact-us...
  • Page 4 Assembly manual, packed separately with your unit, for Know your Machine more information. Features & Controls Operation Specification Maintenance Storage Item No. OPD813 Trouble Shooting Engine KOHLER CH270 Parts Diagram Parts Lists Net Power 7hp (5.2kw) Transmission 3F+1R Load Capacity...
  • Page 5 SYMBOLS The exhaust fumes are dangerous, containing carbon monoxide. T h e r a t i n g p l a t e o n y o u r m a c h i n e m a y Staying in the environment can show symbols.
  • Page 6 Protect eyes, face, and head from objects that SAFETY may be thrown from the unit. Always wear General Safety Rules safety goggles or safety glasses with side shields when operating. Understand Your Machine Wear appropriate hearing protection. Read this manual and labels a ixed to the Always keep hands and feet away from all machine to understand its limitations and moving parts during operation.
  • Page 7 on the unit. Transporting or performing To avoid sparking or arcing, keep grounded maintenance or service on a machine with its conductive objects – such as tools – away switch on invites accidents. from exposed, live electrical parts and connections. These events could ignite fumes I f t h e m a c h i n e s h o u l d s t a r t t o v i b r a t e or vapors.
  • Page 8 Specific Safety Rules On soft ground, drive at the first forward/ reverse gear. Do not rapidly accelerate, turn sharply or stop. Thoroughly inspect the area to be worked. Keep the working area clean and free of debris Pay the utmost attention when working on to prevent tripping.
  • Page 9 UNPACKING THE CONTAINER Use the screwdriver and hammer to open all the side locks. M in i-D um pe r M in i Tr ac k D um pe M in ira up en du m pe M in itr as po rt er Тр...
  • Page 10 1. Main Frame CONTENTS SUPPLIED 2. Handlebar Assembly The dump cart comes partially assembled and 3. Tipping Handle is shipped in a carefully packed package. 4. Engine Guard After all the parts have been removed from 5. Panel (Rear) the package, you should have: 6.
  • Page 11 Tipping Handle & Engine Guard ASSEMBLY Place the engine guard inside the mounting bracket and align with the mounting bracket Following the assembly directions below, you holes. Secure panel left side with two M8x30 will assemble the machine in a few minutes. hex bolts, four washers and two nuts.
  • Page 12 KNOW YOUR MACHINE Features and Controls Engine Switch Throttle Control Right Steering Lever Clutch Control Lever Left Steering Lever Hopper Gear Selection Lever Tipping Handle Track Gearbox Gas Spring Assistance (Optional) MINI TRACK DUMP CART...
  • Page 13 Recoil Starter Handle Throttle Control Choke Control Fuel Shut-O Valve Gear Selection Lever Gas Spring Assistance (Optional) The gear selection lever has 4 positions: 3 The gas spring assistance provides support forward speeds and 1 reverse. To change when lifting and lowering the hopper. speeds, move the speed shift lever to the Engine On/O Switch...
  • Page 14 The engine must be o and allowed to cool Never use choke to stop engine. at least two minutes before adding fuel. Remove the fuel filler cap and fill the tank. (See engine manual for fuel capacity, fuel Clutch Control Lever recommendation, and location of fuel cap.) Squeeze the control lever, clutch engaged.
  • Page 15 turn. When the machine is fully loaded, more Move the choke lever to the CLOSED CLOSED OPEN position. pressure is required. If the engine is hot, closing the choke is not The dump cart has a maximum load capacity necessary. of 660 LBS.
  • Page 16 Adjusting Clutch S u d d e n s t o p p i n g a t a h i g h When the clutch begins to show wear, the speed under a heavy load is not handle reach will become wider, making it recommended.
  • Page 17 Adjustment Nut Belt Cover Jam Nut Jam Nut M8×20 Lock Nut Lock Nut Adjustment Nut Gearbox Pulley M6×20 Jam Nut Drive Belt Belt Cover for Gearbox Pulley Lock Nut If the above adjustment does not create enough cable tension, follow the steps below: You may need to loosen the belt Loosen the jam nut by turning it counter guide bracket and slide back before...
  • Page 18 If the distance is greater, proceed as follows. Use the tipping handle to tip the hopper and set it on blocks or supports rated for the weight of the box. Loosen locknut A. Tighten bolt B until the correct tightness is Oil Filler restored.
  • Page 19 Lift up the hopper and insert a support rod Pull out the whole track. for safety purposes. Lift the machine and set it on blocks o r s u p p o r t s r a t e d f o r t h e w e i g h t o f t h e m a c h i n e s o t h a t t h e t r a c k s a r e approximately 4”...
  • Page 20 STORAGE If the dump cart will not be used for a period longer than 30 days, follow the steps below to prepare your unit for storage. Drain the fuel tank completely. Stored fuel containing ethanol or MTBE can start to go stale in 30 days.
  • Page 21 TROUBLE SHOOTING Problem Cause Remedy 1. Attach spark plug wire securely to spark plug. 1. Spark plug wire disconnected. 2. Fill with clean, fresh gasoline. 2. Out of fuel or stale fuel. 3. Throttle must be positioned at choke 3. Choke not in open position. Engine fails to for a cold start.
  • Page 22 PARTS DIAGRAM MINI TRACK DUMP CART...
  • Page 23 PARTS LIST Description Q'ty Description Q'ty Tensioner Pulley Cable Rubber track Safety Control Handle Guilding wheel axle Throttle lever Support bracket Throttle cable Gearbox assembly ON/OFF Switch Lever knob Handle Sleeve Brake spring Brake lever Dust cap Stearing lever cable Gas spring Handle frame assembly Dumper box assembly...
  • Page 24 Description Q'ty Washer 8 Hex socket bolt M10x20 Hex socket bolt M8x25 Hex bolt M16x140 Hex nut M16 Oil seal Circlip 42 Bearing 61905 Hex bolt M6x50 MINI TRACK DUMP CART...
  • Page 25 PARTS DIAGRAM MINI TRACK DUMP CART...
  • Page 26 PARTS LIST Description Q'ty Handle sleeve Dumper box control lever Dumper box handle Dumper box control cable Back panel Plastic plug Side panel (left) Front panel Star bolt M8x16 Locking spring Oil cup M6 Pin 5x40 Connecting pin Dumper box buckle Torsional spring Buckle pin Side panel (right)