Related Manuals for Realtech REAL PUMP CLEAN SYSTEM I
Summary of Contents for Realtech REAL PUMP CLEAN SYSTEM I
- Page 2 Real Pump Clean System I v 2.1 Real Tech Inc. 1150 Champlain Court Whitby ON L1N6K9 Canada (905) 665-6888 info@realtechwater.com Real Tech Inc.
- Page 3 Cabinet Dimensions and Clearance _______________________________________________________ 20 Warranty ____________________________________________________________________________ 21 List of Tables Table 1: Real Pump Clean System I Specifications ________________________________________________ 7 Table 2: Items and quantity list for unpacking ____________________________________________________ 7 Table 3: Commercial cleaning solutions ________________________________________________________ 15 Table 4: Menu functions and configuration for Real Pump Clean System ______________________________ 16...
- Page 4 Real Pump Clean System I v 2.1 List of Illustrations Figure 5.1: Wash bottle holder ________________________________________________________________ 8 Figure 5.2: Mounting cabinet _________________________________________________________________ 8 Figure 5.3: Sample bolt and washer for attachment ________________________________________________ 8 Figure 5.4: Piping attachments on Real Pump Clean ______________________________________________ 9 Figure 5.5: Plumbing connections from M Series analyzer to Real Pump Clean I_________________________ 9...
- Page 5 Overview Thank you for purchasing from Real Tech Inc. The Real Pump Clean System I is an automatic chemical cleaning and pumping system for use with the Real UV254 M2000 or M3000 series online monitors. The purpose of the system is to reduce fouling of the flow cell within the analyzer.
- Page 6 Real Pump Clean System I v 2.1 Safety and Warranty Registration Safety Instructions Please read and follow all safety instructions outlined in this owner’s manual prior to installation and/ or operation. Visually inspect the device prior to operation. If it seems broken or damaged in any way, do not use.
- Page 7 Real Pump Clean System I v 2.1 Technical Specifications The Real Pump Clean System I automatic chemical cleaning and pumping system ensures optimal performance of any of Real Tech’s continuous real time analyzers. Table 1: Real Pump Clean System I Specifications...
- Page 8 Real Pump Clean System I v 2.1 Assembly Mount the wash bottle holder on the Real Pump Clean System I with two screws as shown in Figure 5.1. Fittings are supplied with the holder. After mounting the enclosure, fill the 1L wash bottle with cleaning fluid.
- Page 9 2 ft. Note: For dual feed online monitors the Real Pump Clean System I should be installed in series with the Stream I port. There MUST be an air break on the tube to the drain from the monitor, so water is not drawn into the cell during the cleaning cycle.
- Page 10 Real Pump Clean System I v 2.1 Electrical Connections The power and communication line from the M Series analyzer feeds into the Real Pump Clean I system via an electrical conduit fitting at the bottom of the cabinet. The system is powered and controlled through the connected M series analyzer.
- Page 11 Real Pump Clean System I v 2.1 Pump Speed Selection and Tube Backwash Setting Jump 1 (JP1) selects main pump flow rate. • Position 1 (factory set) – 135 mL/min Jump 1 Jump 2 • Position 2 – 180 mL/min •...
- Page 12 Real Pump Clean System I v 2.1 Start Up and Operation Start Up Once plumbing and electrical connections have been made, you need to enable the cleaning system and enter settings for cleaning configuration. This is accomplished through the M Series Analyzer’s Operator Interface.
- Page 13 Real Pump Clean System I v 2.1 2. Scroll down from the last entry until the +Clean Frequency menu is displayed. Expand the menu by pressing the Enter button. Seven selections are available. The default is 4: 3 days. De-select a frequency by scrolling to it, and then pressing Enter to remove the checkmark.
- Page 14 Real Pump Clean System I v 2.1 Operation Pictured in Figure 6.1, the Real Pump Clean System consists of a process pump with a direct drive DC stepper motor, a chemical pump, and a 1 L chemical cleaner storage container. The cleaning process can be initiated automatically on a preselected time interval or can be manually triggered.
- Page 15 Real Pump Clean System I v 2.1 Cleaning The Real Pump Clean system comes with a 1L chemical storage bottle. After a cleaning cycle, approximately 85% of the cleaning fluid is pumped back into the bottle reducing the need to replenish the fluid on a regular basis.
- Page 16 Real Pump Clean System I v 2.1 Cleaning Configuration The Real Pump Clean system is controlled and configured through the M series analyzer. Below is a general summary of the functions and configurations for the system. Table 4: Menu functions and configuration for Real Pump Clean System...
- Page 17 Real Pump Clean System I v 2.1 M UV254 Analyzer Menu Table 5: UV254 M Series menu selection of cleaning configuration MENU ITEM DESCRIPTION CLEANING SYSTEM Enable Clean Press Enter then up/down to select 0 or 1 to turn on automatic cleaning system...
- Page 18 Real Pump Clean System I v 2.1 Maintenance Following the manufactures recommended maintenance schedule will ensure optimal performance of the product. Parts and accessories are also outlined in this section. Maintenance Schedule A standard recommended maintenance schedule for the Real Pump Clean System is as follows:...
- Page 19 Real Pump Clean System I v 2.1 10 Parts and Accessories Table 7: Spare parts for Real Pump Clean system PRODUCT NAME DESCRIPTION PART NUMBER Cleaning Fluid Bottle 1 Litre wash bottle for chemical fluid storage S-166011 Chemical Pump Tubing...
- Page 20 Real Pump Clean System I v 2.1 11 Cabinet Dimensions and Clearance The front, side, and back views of the cabinet are shown below to the nearest 1/8 inch. The back view gives the dimensions relevant for spacing of screws to mount the cabinet. Allow a clearance of 6 inches around the cabinet for unit connection.
- Page 21 Real Pump Clean System I v 2.1 12 Warranty Real Tech Inc. (Real Tech) warrants to the original Real Tech assumes no liability for indirect or purchaser of this instrument that it will be free of consequential damage, losses, injury or costs of...
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