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READ ENTIRE MANUAL BEFORE OPERATING! WARNING! Before leaving the operator’s seat: Lower the lift arms against frame and place unit on a firm level surface. Disengage auxiliary hydraulics. Stop Engine. Engage parking brake. Remove key. Please contact you local authorized dealer if you do not understand any section of this manual or and function of this product.
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Vail Products provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Vail Products assumes no re- sponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
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Safety THIS SYMBOL BY ITSELF OR WITH A WARNING WORD THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY OR THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. DANGER THIS SIGNAL WORD IS USED WHERE SERIOUS INJURY OR DEATH WILL RESULT IF THE INSTRUCTIONS ARE NOT FOLLOWED...
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Safety SAFETY PRECAUTIONS WARNING! READ MANUAL PRIOR TO INSTALLATION Always wear proper safety glasses, goggles or a face shield when driving pins in or out, or when any operation causes dust, flying debris or any other hazardous material. WARNING! LOWER OR SUPPORT RAISED EQUIPMENT Do not work under raised booms without supporting them.
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Safety SAFETY PRECAUTIONS DO NOT MODIFY MACHINE OR ATTACHMENTS WARNING! Modifications may weaken the integrity of the attachment and may impair the function, safety, life and performance of the attachment. When making repairs, use only the manufacturer’s genuine parts, following authorized instructions. Other parts may be substandard in fit and quality.
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Safety EQUIPMENT SAFETY PRECAUTIONS KNOW WHERE UTILITIES ARE WARNING! Observe overhead electrical and other utility lines. Be sure equipment will clear them. When digging, call your local utilities for location of buried utility lines, gas, water and sewer, as well as any other hazard you may encounter. EXPOSURE TO RESPIRABLE CRYSTALLINE SILICA WARNING! DUST ALONG WITH OTHER HAZARDOUS DUSTS MAY...
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• Worn, damaged, or illegible safety decals must be replaced. New safety decals can be ordered from Vail Products. • Never make hydraulic repairs while the system is under pressure. Serious personal injury or death could result.
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Decals WARNING! HIGH PRESSURE FLUID DANGER! CRUSH HAZARD VAIL PRODUCTS LOGO DANGER! PINCHING SERIAL PLATE...
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Reductions of the actual decals located on the previous page. Use this information to order replacements for lost or damaged decals. Be sure to read all decals before operating the attachment. They contain information you need to know for both safety and unit longevity. VAIL PRODUCTS LOGO CRUSH HAZARD PINCH POINT SERIAL PLATE HYD.
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Pre-Operation GENERAL INFORMATION Your attachment is operated by the prime mover’s auxiliary hydraulics and mounts to the toolbar/quick attach mechanism for easy operator hook-up. Your skid steer loader must have an auxiliary hydraulic system to operate the grapple. NOMENCLATURE The purpose of this diagram is to acquaint you with the various names of the grapple components. This knowledge will be helpful when reading through this manual or when ordering service parts.
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Installation and Operation GENERAL INFORMATION The following instructions will help you to mount your grapple onto your skid steer loader. The grapple uses the quick-attach system for ease of installation. Therefore, if you know how to attach your loader bucket, attaching the grapple should prove no problem. Remember to read all safety warnings, decals and operating instructions before operating the attachment.
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Installation and Operation DETACHING On firm level ground, close the grapple and lower the loader arms until the attachment is on the ground. Turn off the engine. Move control levers back and forth to relieve pressure in the line. Disconnect couplers. NOTE: Connect couplers together or install caps to prevent contaminants from entering the hy- draulic system.
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Installation and Operation STORAGE • Clean the unit thoroughly, removing all mud, dirt, and grease. • Inspect for visible signs of wear, breakage, or damage. Order any parts required and make the necessary repairs to avoid delays upon removal from storage. •...
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Installation and Operation WARNING! Use lifting accessories (chains, slings, ropes, shackles and etc.) that are capable of supporting the size and weight of your attachment. Secure all lifting accessories in such a way to prevent unintended disengagement. Failure to do so could result in the attachment falling and causing serious personal injury or death.
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Maintenance MAINTENANCE SCHEDULE EVERY 40 PROCEDURE DAILY HOURS • Check all bolts and nuts for tightness. • Replace any missing bolts or nuts with approved replacement parts. • Check hydraulic system for hydraulic oil leaks, see procedure below Visually inspect the machine for worn parts or cracked welds, and repair as •...
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Bolt Torque Specifications GENERAL TORQUE SPECIFICATION TABLES Use the following charts when determining bolt torque specifications when special torques are not given. Always use grade 5 or better when replacing bolts. SAE BOLT TORQUE SPECIFICATIONS NOTE: The following torque values are for use with extreme pressure lubricants, plating or hard washer applications.
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Specifications Opening Height Length Width SPECIFICATIONS 84” Unit 72” Unit 66” Unit Overall Width 84” 72” 66” Overall Height 54” 54” 40” Overall Length 48” 48” 43” Grapple Opening 61” 61” 40” 3000 psi Max Operating Pressure (Attachment) Weight 1600 lbs. 1500 lbs 980 lbs SPECIFICATIONS AND DESIGN ARE SUBJECT TO CHANGE WITHOUT...
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Limited Warranty U.S. AND INTERNATIONAL WARRANTY Vail Products equipment are warranted against any defect in material and workmanship for a period of twelve (12) months (six (6) months for International) for hydraulics and thirty six (36) months (twelve (12) months for International)for structural components from date of shipment when properly installed, maintained and operated within the limits of normal usage.
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Parts Section Hydraulic Cylinder ITEM PART NUMBER DESCRIPTION 53040100 Barrel Assembly (84”, 72”) 53040140 Barrel Assembly (87”, 77”, 66” ) 53040200 Rod Assembly (84”, 72”) 53040240 Rod Assembly (87”, 77”, 66” ) 53040300 Piston 53040400 Packing Gland 53040500 Rod Nut 53040600 Retainer 53040700...
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Parts Section Frame Asy ITEM PART NUMBER DESCRIPTION 53016600 Frame, 66” 53010000 Frame, 72” 53017700 Frame, 77” 53018420 Frame. 84” 53018700 Frame, 87” 53020000 Grapple Arm (72”, 84”) 53026600 Grapple Arm (66”, 77”, 87”) 53038400 Pivot Pin 53040000 Cylinder (72”, 84”) 53040040 Cylinder (66”, 77”, 87”) 53042000...
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Parts Section Hose Asy’s HITCH PLATE REMOVED FOR CLARITY UNIT ITEM PART NUM DESCRIPTION 53042842 Hose Assy, Live Swivel to Bulkhead Tee (short) 53042844 Hose Assy, Live Swivel to Bulkhead Tee (long) 55286300 Hose Assy, Bulkhead Tee to Bulkhead Union 53042843 Hose Assy, Supply, Prime Mover to Live Swivel 84”, 72”...
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Vail Products A Division of Hammersmith Mfg. & Sales Inc. 401 Central Ave. Horton, KS 66439 1-844-973-7437 www.vailxseries.com...
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