ETC AH 200 User Manual

Soot cleaning and treatment machines

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Soot cleaning and

treatment machines

USER

AH 200

MANUAL

AH 250

Clinear 250L

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Page 1 Soot cleaning and treatment machines USER AH 200 MANUAL AH 250 Clinear 250L...
Page 3: Table Of Contents
Sommario AH 200 Technical data _____________________ 5 AH 250 Technical data _____________________ 8 Clinear 250L Technical data______________ 11 2. Intended use of the machines AH ______ 13 3. Operating principle _____________________ 14 4. Description of the machines AH__________ 15 5. Installation _____________________________ 23 6.
Page 4 CAUTION 1. Drain the water from the machine every day. 2. Do not work with the machine turned off 3. Clean the inside of the machine every 10-15 days with a water jet. 4. If placed outside, the machine must be covered with an outdoor cover. 5.
Page 5: Manuale D'uso E Manutenzione
ETC GROUP Strada delle Campagne nr 10 Tavullia 61010 (PU) tel. +39 0721 1839937 informazioni@etcgroupsrl.biz P Iva / c.f. 04083110405 MANUALE D’USO E MANUTENZIONE USE AND MAINTENANCE MANUAL MINI 200 Cod.501020...
Page 6: General Characteristics
5. Installation 6. Aspirator 7. operations 8. Maintenance 9. Transportation 1. Technical Data of AH 200 MACHINE Water soot abatement for pizza ovens, grills and stoves; MACHINE TYPE good for purifying volatile odorous organic substances AND DESTINATION and soluble in water (eg roasted coffee fumes);...
Page 7 CM3-3, 3*400 V, 50Hz Description Value General information: Product name: CM3-3 A-R-A-E-AQQE Product No: On request EAN number: On request Technical: Rated flow: 3.1 m³/h Rated head: 20.6 m Impellers: Primary shaft seal: AQQE Approvals on nameplate: CE,WRAS,ACS,TR,EAC Curve tolerance: ISO9906:2012 3B Pump version: Model:...
Page 8 ETC GROUP Strada delle Campagne nr 10 Tavullia 61010 (PU) tel. +39 0721 1839937 informazioni@etcgroupsrl.biz P Iva / c.f. 04083110405 MANUALE D’USO E MANUTENZIONE USE AND MAINTENANCE MANUAL AH 250 Cod.501012...
Page 9 Summary 1. Technical data 2. Intended use of the machine 3. Operating principle 4. Description of the machine 5. Installation 6. Aspirator 7. operations 8. Maintenance 9. Transportation 1. Technical Data of AH 250 MACHINE Water soot abatement for pizza ovens, grills and stoves; MACHINE TYPE good for purifying volatile odorous organic substances AND DESTINATION...
Page 10 CM5-3, 3*230 V, 50Hz Description Value General information: Product name: CM5-3 A-R-A-E-AVBE Product No: 96806817 EAN number: 5700310917641 Technical: Speed for pump data: 2900 rpm Rated flow: 4.7 m³/h Rated head: 22.8 m Impellers: Primary shaft seal: AVBE Approvals on nameplate: CE,WRAS,ACS,TR,EAC Curve tolerance: ISO9906:2012 3B...
Page 11 ETC GROUP Strada delle Campagne nr 10 Tavullia 61010 (PU) tel. +39 0721 1839937 informazioni@etcgroupsrl.biz P Iva / c.f. 04083110405 MANUALE D’USO E MANUTENZIONE USE AND MAINTENANCE MANUAL CLINEAR 250 L Cod.501017...
Page 12 Summary 1. Technical data 2. Intended use of the machine 3. Operating principle 4. Description of the machine 5. Installation 6. Aspirator 7. operations 8. Maintenance 9. Transportation 1. Technical Data of AH 250L MACHINE Water soot abatement for pizza ovens, grills and stoves; MACHINE TYPE good for purifying volatile odorous organic substances AND DESTINATION...
Page 13: Intended Use Of The Machines Ah
Installation requires watertight 304 stainless steel ducts, with no cover elements (Chi- nese hats, etc.). Masonry chimneys can be corrupted by the humidity released in the operation of the blast chiller.
Page 14: Operating Principle
3. Operating principle Smoke is passed through pipes from the combustion source to the machine. The fumes speed slows down due to the enlargement of the section, and the atomised water inside the system incorporates the impurities and knocks them down. Another factor cleaning is given by the surface tension of the water present on the bot- tom, which attracts the lighter particles when the smoke current is forced to pass close to it.
Page 15: Description Of The Machines Ah
4. Description of the machine The plant consists of three main parts: - The stainless steel casing, closed by welding, to which the inlet tube, the internal bulkheads and the flanges are fixed; - The electric pump, the water dispensers, equipped with nozzles, and the hydraulic pipes that connect them to the pump;...
Page 16 NOTE: the five tubes present after the second wash can be removed if the draft is insufficient. Usually, they are used to increase the treatment in installations with fan, which applications on charcoal grills, large boilers or combinations of furnaces, but their removal does not represent a substantial reduction of the treatment.
Page 17 4.B Electric connection of pump The standard pump is a Grundfos 3-3 or Grundfos 5-3 CM It is designed to process water, but not of high density substances, with coarse grainy suspensions or highly corrosive liquids. It is recommended, because it always to best functions and can not become blocked, to change the water within the smoke filter bath at each work cycle, typically once a day.
Page 18 Dati tecnici pompe CM 3 x 220-240 V / 380-415 V 50 Hz Dimensioni [mm] Motor P2[kW L7 L8 Modello 0.46 1 " 1 1/4 3/8 " 10 75 14 28 17 " 0.65 1 " 1 1/4 3/8 " 10 75 14 28 17 "...
Page 19 4.C Electric connecions of float; Blue top center; neutral loading solenoid valve (5). Cables blue side right at the top; neutral pump and power Brown bottom center: stage pump Brown wires in the lower right: phase power supply and the load solenoid valve. The float determines the ignition of the pump once reached a minimum water level, and blocks the flow of mains water once the level reaches the maximum set.
Page 20 4.D Electric float description Fluid water brass body stainless steel ball Build Bar: PTFE Frame: Steel Contacts: Cu, Ag. 15A, 220V Electrics data Wire to use: 6.3x0.8 Electric parts: 50.000 impulses Life Mechanical parts: 10.000.000 cycles Temperature max. 220° c Weight 0.77 kg Settings...
Page 21 4.E Float contacts Float low (empty) First click Second click (top) Electrical connection of the float; Neutral pump Neutral solenoid valves Neutral line Screw for maximum level adjustment Turning clockwise 360 ° lowers the water level by about 1cm. Screw for minimum level adjustment Valve phase A Valve phase B...
Page 22: Operation
4.F Diagram of the remote-controlled drain It shows the wiring diagram of this circuit in the control box, for models equipped with motorized valve remote-controlled drain. OPERATION Position I: closed discharge valve, the machine in operation. Fume smoke filters, green light. II position: solenoid open drain, the machine switched off.
Page 23 ELECTRICAL DIAGRAM WITH TIMER Neutral line Line phase A1 S A2 Switch Timer General I/II Light 15 16 18 Neutral machine Phase machine Electrical box float BLUE CLOSE NEUTRO Yellow Electric OPEN discharge valve NOTE: can be mounted other types of the electrical panel, e.g. fitted with timer for continuous replacement of the water, that ensure operability of the machine 24 h.
Page 24: Installation
5. Installation The machine should be installed in a location covered and protected from the weather: in the case of outdoor installation, is supplied by the manufacturer in a metal cover. The environment in which the machine operates must remain between 5 and 50 de- grees of temperature.
Page 25 WARNING: If special local regulations require it, it may be necessary to build a settling tank. Normally it is possible to discharge directly into the sewer, but it is advisable to ask the competent ASL for information. ELECTRICITY: Connect the machine to the power supply 230 V, and the ground, as CE regula- tions.
Page 26: Connection To The Chimney
CONNECTION TO THE CHIMNEY The connection must be made using stainless steel tubes and watertight; It is not allo- wed to use the machine on reeds unsealed or masonry, as the humidity output would corrupt the masonry itself. Below are shown the tubes suitable for the purpose. Downstream of the machine the pipes must be installed with the female side hi- gher, to avoid condensate deposits in the...
Page 27 This step is essential to facilitate the implementation and minimize the number of cur- ves necessary; as will be seen, this is of fundamental importance for the plant draft. Consider in this regard as follows: 1) highest number of curves = less suction; 2) greater horizontal stretch = less suction;...
Page 28 A downhill section offers a remarkable resistance since the smoke naturally tends to go high. in the picture: a funnel-connection The figure below suggests the case of having to intercept a chimney which, from the oven, go directly to vertically roof. In this case the connection should be made going up with the more vertical slope possible, without traits to S 90 + 90 degrees;...
Page 29 It ‘below shows a solution with a smoke filter on the terrace, covered with a rain shelter, and served for unloading from a remote control. Usually, this solution is not optimal, since it does not maintain clean the flue, and generates a significant emission of steam;...
Page 30 The following figure shows a smoke filter installed on a horizontal section of the flue (the oven towards the vertical). Note how, also, in this case, the descending portion is limited only to the input curve. This result is obtained by placing the smoke filter on a support structure, as in the picture.
Page 31 The section of the horizontal flue must be maintained with a slight slope to climb. They should be avoided or downhill sections that form ‘wells’; condensation that naturally creates in the ducts, must be able to go down to the smoke filter or the condensate discharge.
Page 32 As a corollary of what has been explained so far: the physics involved in the draft of the chimneys requires us to avoid absolutely free tortuous tracts; in the figure below it is assumed that there is a double S section to get around a fixed obstacle: similar sections can create difficulties even for a fan, if it works in thrust (ie, if it is installed upstream of the winding section) or has low power.
Page 33 Similarly, in the event of severe restrictions, they must be done on straight stretches, and the section change must take place gradually. A too sudden section change requires a considerable acceleration of the flow, with consequent energy dissipation (subtracted from the draft) or obstacle for a fan placed upstream of the bottleneck (similar to the T and the S sections).
Page 34: Safety Notes
Figure: Flue pipe with Y-connection and bypassing the cornice with 45 degrees. SAFETY NOTES In principle, in the smoke filter downstream there are no problems of fire, once the same smoke filter is in operation; However, in the stretch from the combustor to the machine, you need to use double-walled tubes.
Page 35 6. The Fan The machine does not have its own aspiration, but once in operation, it does not obstruct the chimney draft. In special cases (production of a lot of smoke, multiple users, numerous curves) we recommend or require the installation of a Fan. The manufacturer is able to supply an aspirator if required aspiration.
Page 36 For AH 200 model is recommended ETCRL 250 Fan For AH 250 model is recommended ETCRL 250 Fan For Clinear 250 model is recommended ETCRL 250 Fan Technical datasheet snail fan ETCRL 250 Charateristics Fan spiral welded 304 stainless steel body; built specifical-...
Page 37 It is advisable to place the fan on a fixed support (e.g. with suitable wall brackets). • The “AH 200-filterpack 500” complex is capable of handling air volumes of the order of 500 m³/h, • The complex “AH-250 FilterPack 500”, is able to treat air volumes of the order of 500 m³/h.
Page 38: Operating Cycle
At least, weekly, it is necessary to provide for rinsing of the inside of the machine. To eliminate the coarse dirt that can remain inside it and check that there are no foreign bodies (e.g. com- pact soot blocks fallen from the chimney, foliage, dead animals, etc.).
Page 39: Maintenance
7. MAINTENANCE PRE-MAINTENANCE OPERATIONS - Unplug the blast chiller from the mains, making sure that it is impossible for third parties to restore the connection without the maintenance operator’s knowledge. - Turn off the fireplace entirely and make sure there are no residues in it that continue to burn.
Page 40 Internal cleaning of the machine must only be done with water. In principle, and unless otherwise specified by the manufacturer, different additives (detergent, soap, acid, ammonia, etc.) must not be used or introduced. Note to user attention: The manufacturer of the machine declines all responsibility deriving...
Page 41 Even with proper installation, you may have, at a distance of time, some problems arising from wear of the machinery or by accidental causes. although it is always advi- sable to notify the manufacturer and consult with a technical ETC for any doubt, they expose below the most common cases of malfunction.
Page 42 It is recommended using pallets and packaging that leave few cm all around the machine, so you can take shockproof packaging (bubble wrap, polystyrene, etc.) between the blast and the box. Similarly, the machine should be raised and positioned at the installation site with the...
Page 43 AH 250; AH 300; AH 300; AH 350; Modello / Model AH 400; AH 500; AH 600; CLINEAR 250L; CLINEAR 300L; CLINEAR 400L; X/1 Fabbricato da: ETC Group S.r.l. Manufactured by: STRADA DELLE CAMPAGNE, 10 - 61010 TAVULLIA (PU) Soddisfa le disposizioni della: Direttiva 2006/42/CE...
Page 44 ETC GROUP DICHIARAZIONE CE DI CONFORMITA’ EC DECLARATION OF CONFORMITY Il fabbricante ETC Group SRL Strada Campagne 10 - Tavullia (PU) - Italy The manufacturer Tel. +39 0721 1839937 e-mail: informazioni.eco@gmail.com dichiara sotto la propria responsabilità che hereby declares, under his own responsibility, that...
Page 45: Warranty
WARRANTY The guarantee of the blast AH 200 /AH 250 / Clinear 250 is one year, as state law for machinery and equipment sold to entities with VAT; The year begins on the date of DDT. Within one year from that date, the customer can make a warranty claim by calling the service center.
Page 46 MODULO DI RICHIESTA D’INTERVENTO ETC Group s.r.l. zona industriale Pirano Strada Delle Campagne 10, 61010 Tavullia PU Italy CF. P.Iva 04083110405 numero REA PS - 196574 etcgroupsrl@gmail.com Tel. +39 0541955062 / Fax +39 0541641257 cell. +39 3737555779 RAGIONE SOCIALE e P. IVA _______________________________________________________...
Page 48 Zona industriale Pirano, Tavullia Str. Delle Campagne, 10 61010 Tavullia PU - ITALY Tel. +39 0721 1839937 +39 0541 955062 +39 0541 1646150 FAX +39 0541 1641257 www.etcgroupsrl.it P. IVA e C. F: IT 04083110405 Reg. imp. di Pesaro N. REA - PS – 196574...

This manual is also suitable for:

Ah 250 Clinear 250l