Related Manuals for Lectra Vector iX6
Summarization of Contents
SAFETY AND GENERAL INDICATIONS
STANDARD INITIAL STATE DEFINITION
Defines the required machine state before starting maintenance operations.
SAFETY DATA SHEETS INFORMATION
Information on obtaining safety data sheets for products used.
POST-MAINTENANCE TESTS AND CALIBRATIONS
Lists essential tests and calibrations to perform post-maintenance.
ADHESIVE PRODUCTS SPECIFICATIONS
PRODUCTS USED PRESENTATION
Details specific adhesive products, their uses, and item codes.
GLUED PARTS REMOVAL PROCEDURE
Outlines the method for dismantling parts assembled with glue.
GREASING PRODUCTS SPECIFICATIONS
CUTTING HEAD GREASING PRODUCTS
Lists greasing products and their applications for the cutting head.
SPECIFIC GREASING LOCATIONS
Visual guide showing specific points for greasing on the cutting head.
2000H/4000H MAINTENANCE PLAN
MAINTENANCE SESSION ADJUSTMENTS
Lists adjustments performed by an assistant in the maintenance session.
2000 HOUR KIT TASKS
Details maintenance tasks using the 2000-hour kit for the cutting head and beam.
4000 HOUR KIT TASKS
Details maintenance tasks using the 4000-hour kit for the cutting head and beam.
M1 - X DRIVE BELT AND PINION REPLACEMENT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing X drive belts/pinions.
DISMANTLING THE DRIVE BELTS
Step-by-step instructions for removing the X drive belts and pinions.
REPLACEMENT AND ADJUSTMENT OF BELTS/PINIONS
Instructions for fitting new pinions, adjusting eccentrics, and tensioning belts.
M2 - BEAM SQUARING PROCEDURE
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for beam squaring.
DISMANTLING INTERCONNECTION HUB
Instructions for removing covers and releasing the beam interconnection hub.
ADJUSTMENT AND REASSEMBLY
Steps for reassembling the interconnection hub and adjusting beam alignment.
M3 - REMOVING THE HEAD COVERS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for removing head covers.
DISMANTLING THE HEAD COVERS
Instructions for unlocking and removing the rear and front head covers.
HEAD COVER REPLACEMENT
Steps for refitting the front and rear head covers correctly.
M4 - REMOVING THE CUTTING HEAD
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for cutting head removal.
DISMANTLING THE CUTTING HEAD
Instructions for removing screws, plates, connectors, and the cutting head.
CUTTING HEAD REPLACEMENT
Steps for positioning, tightening, and checking the cutting head reassembly.
M5 - SHARPENER ARM AND PIN REPLACEMENT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for sharpener arm tasks.
DISMANTLING THE SHARPENER ARM PIN
Steps to remove the sharpener arm pin and components.
ARM CLEANING, GREASING, AND REASSEMBLY
Process for removing, cleaning, greasing, and reassembling sharpener arms.
REINSTALLING THE SHARPENER ARMS
Steps for compressing and securing the sharpener arms.
M6 - REPLACING THE SHARPENER MOTOR
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for motor replacement.
DISMANTLING THE MOTOR
Steps to disconnect connectors and remove the motor/sharpener unit.
MOTOR REPLACEMENT AND SECURING
Instructions for positioning, securing, and tightening the new sharpener motor.
M7 - SHARPENING ARM ADJUSTMENT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for adjusting sharpener arms.
ADJUSTING ARM TO BLADE CONTACT
Steps for adjusting sharpener arms to achieve correct blade contact.
SHARPENER ARM KEY POINTS
Notes on screw functions and potential issues for sharpener arms.
M8 - REPLACING THE SHARPENER CONTROL KIT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for control kit replacement.
DISMANTLING THE CONTROL KIT
Steps to unscrew and release the sharpener control kit.
CONTROL KIT REPLACEMENT AND ADJUSTMENT
Notes on greasing the cable and performing adjustment after replacement.
M9 - REMOVING THE SHARPENING JACK
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for sharpening jack removal.
DISMANTLING THE JACK
Steps to disconnect pneumatic connectors and remove the sharpening jack.
JACK REPLACEMENT AND SENSOR FITTING
Instructions for refitting the jack stem and position sensors.
M10 - SHARPENER CABLE/CONTROL KIT TENSION ADJUSTMENT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for adjusting sharpener cable/kit tension.
ADJUSTING ARM SPACING AND RETRACTION
Steps to set the spacing between sharpening arms and check retraction space.
M11 - REMOVING THE BLADE GUIDE
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for blade guide removal.
DISMANTLING THE BLADE GUIDE
Steps to remove screws and the blade guide itself.
BLADE GUIDE REPLACEMENT
Instructions for repositioning and refitting the blade guide.
M12 - REPLACING BLADE GUIDE ROLLERS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing blade guide rollers.
DISMANTLING ROLLERS AND PINS
Steps to unglue pins, chase pins, and remove rollers.
REPLACING AND REGLUING ROLLERS
Instructions for refitting rollers with new pins using Loctite 603.
M13 - REMOVING THE PRESSER FOOT BLOCK
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for presser foot block removal.
REMOVING BLOCK COMPONENTS
Steps to uncouple brackets, disconnect connectors, and remove detectors.
BLOCK REASSEMBLY AND RECONNECTION
Instructions for passing cables, reattaching the block, and reconnecting components.
M14 - FITTING AND ADJUSTING LATERAL BEARING BRACKET
OVERVIEW AND INITIAL REMOVAL
Covers aim, tools, and initial steps for removing the bracket.
BEARING REPLACEMENT AND BRACKET REINSTALLATION
Steps for replacing bearings and reattaching the bracket to the presser foot.
ADJUSTING AND CHECKING PLAY
Instructions for adjusting presser foot stop and lateral bearing play.
M15 - REPLACING PRESSER FOOT RIM OR DISH
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing presser foot rim/dish.
DISMANTLING RIM/DISH ASSEMBLY
Steps to remove screws, plates, and the rim/dish assembly.
RIM/DISH REPLACEMENT AND CABLE RECONNECTION
Instructions for reinstalling the rim, repositioning the foot, and reconnecting cables.
M16 - REPLACING UPPER CONICAL LIMIT STOPS AND SHOCKS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing limit stops/shocks.
REPLACING UPPER HYDRAULIC SHOCK ABSORBERS
Steps to remove and replace upper hydraulic shock absorbers.
REPLACING LOWER CONICAL LIMIT STOPS
Steps to remove and replace vibration box lower conical limit stops.
M17 - REPLACING LOWER CONICAL LIMIT STOPS AND SHOCKS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing lower limit stops/shocks.
REPLACING LOWER HYDRAULIC SHOCK ABSORBERS
Steps to remove and replace lower hydraulic shock absorbers.
REPLACING VIBRATION BOX LOWER CONICAL LIMIT STOPS
Steps to remove and replace vibration box lower conical limit stops.
M18 - ADJUSTING UPPER LIMIT STOPS AND SHOCKS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for adjusting upper limit stops/shocks.
ADJUSTING FOR CORRECT BLADE SHARPENING
Steps for adjusting upper limit stops and hydraulic shock absorbers for blade sharpening.
M19 - ADJUSTING THE BLADE ZERO
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for adjusting blade zero.
USING SOFTWARE ASSISTANT FOR ADJUSTMENT
Steps to use the adjustment tool and follow the software assistant.
M20 - BLADE PENETRATION ADJUSTMENT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for blade penetration adjustment.
PRE-ADJUSTMENT CHECKS AND MEASUREMENTS
Initial checks and measurements before final adjustment.
FINAL ADJUSTMENT CHECKS
Final checks for blade penetration with and without vacuum.
M21 - REPLACING THE STRESS SENSOR
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for stress sensor replacement.
DISMANTLING THE STRESS SENSOR
Steps to remove screws, plates, and disconnect cables for sensor removal.
SENSOR REPLACEMENT AND ROLLER ADJUSTMENT
Steps for placing the sensor, adjusting rollers, and tightening screws.
M22 - STRESS SENSOR TEST
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for testing the stress sensor.
PERFORMING THE STRESS SENSOR TEST
Steps to use the software assistant to perform the stress sensor test.
M23 - REPLACING THE SPIRAL CABLE
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for spiral cable replacement.
DISMANTLING THE SPIRAL CABLE
Steps to remove screws, plates, and disconnect the spiral cable.
SPIRAL CABLE REPLACEMENT AND FIXING
Instructions for passing, fixing, and reconnecting the new spiral cable.
M24 - REPLACING STRESS SENSOR ROLLERS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing sensor rollers.
DISMANTLING SENSOR ROLLERS
Steps to unscrew axes and remove cylindrical and conical rollers.
REPLACING AND ORIENTING ROLLERS
Instructions for refitting rollers with correct orientation and Loctite.
M25 - REPLACING STRESS SENSOR REAR ROLLER
OVERVIEW: AIM, TOOLS
Covers aim and tools for replacing the stress sensor rear roller.
REMOVING BEARINGS
Steps to fit the sensor into a tool and remove bearings.
INSERTING NEW BEARINGS AND ROLLERS
Instructions for inserting new bearings, rollers, and spindles.
M26 - REPLACING VIBRATION BOX GUIDE RAILS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for replacing vibration box guide rails.
DISMANTLING GUIDE RAILS AND SLIDERS
Steps to unscrew sliders and remove rails.
REPLACING AND FIXING GUIDE RAILS
Instructions for cleaning, wedging, and fixing the new rails and sliders.
M27 - REMOVING THE FLIP/FLOP JACKS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for removing Flip/Flop jacks.
DISMANTLING THE FLIP/FLOP JACKS
Steps to remove covers, measure, remove supports, and release jacks.
JACK REPLACEMENT AND ADJUSTMENT
Instructions for reversing removal steps and adjusting jack limit stops.
M28 - VIBRATION BELT/BOX REMOVAL OR REPLACEMENT
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for vibration belt/box operations.
DISMANTLING THE VIBRATION BELT/BOX
Steps to slacken the belt, remove supports, sliders, and rails.
VIBRATION BELT/BOX REPLACEMENT AND ADJUSTMENT
Instructions for engaging the belt, fitting the assembly, and adjusting tension.
M29 - ADJUSTING VIBRATION BELT TENSION
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for belt tension adjustment.
BELT TENSION ADJUSTMENT STEPS
Steps to mark the belt, adjust tension using a screw, and check the value.
M30 - REPLACING BELT OR BLADE ROTATION MOTOR
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for belt/motor replacement.
REMOVING BELT AND MOTOR
Steps to unscrew, slacken belt, remove detector, and disconnect motor.
BELT/MOTOR REPLACEMENT AND TENSIONING
Instructions for reinstalling belt, motor, adjusting tension, and setting blade zero detector.
M31 - REPLACING PNEUMATIC DRILL CYLINDERS
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for drill cylinder replacement.
DISMANTLING THE DRILL CYLINDERS
Steps to disconnect connectors, remove sensors, and remove jacks.
CYLINDER REPLACEMENT AND SENSOR REFITTING
Instructions for reassembling jacks and refitting sensors with measurements.
M32 - ADJUSTING THE DRILLING DEPTH
OVERVIEW: AIM, TOOLS, INITIAL STATE
Covers aim, tools, and initial state for adjusting drilling depth.
DRILLING DEPTH ADJUSTMENT STEPS
Steps to fit needle, position drill, check insertion depth, and adjust limit stops.
POSITION SENSOR DIODE CHECK
Verifies that position sensor diodes on the drill jack are lit.
M33 - MAINTENANCE SESSION SOFTWARE ADJUSTMENTS
USING THE MACHINE OPERATING WORKSTATION
Guide to accessing and performing adjustments via the machine's software interface.
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