Related Manuals for Air Techniques MOJAVE V5
Summary of Contents for Air Techniques MOJAVE V5
- Page 1 Dry Vacuum System Part Numbers V3, V5, V7, 2V3, 2V3CT, 2V5, 2V5CT, 2V7, 3V5 and 4V5 U ser ’ s a n d I n stal l ati o n Ma n ua l We R e c o m m e n d D a i l y u s e o f Monarch C l e a n S t r e a m...
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Page 2: Table Of Contents
TABLE OF CONTENTS Description Page Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Safety Summary . -
Page 3: List Of Illustrations
Optional Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 MOJAVE V3/V5/V7 Pump and MT10 Tank Connection Diagram, Sheet 1 . 18 MOJAVE V3/V5/V7 Pump and MT10 Tank Connection Diagram, Sheet 2 . -
Page 4: Congratulations
AND OTHER SPECIFIED HAZARDS ONLY Equipment power switch . IN ACCORDANCE WITH UL 60601-1, CAN/CSA C22.2 No. 601.1 66CA Air Techniques, Inc. Indicates that the equipment complies with 1295 Walt Whitman Road the Medical Device Directive 93/42/EEC . Melville, New York, USA 11747- 3062... -
Page 5: Purpose Of This Manual
PURPOSE OF THIS MANUAL This manual provides installation, operation and maintenance instructions for the support of the eight available MOJAVE Dry Vacuum System configurations listed below . Although not listed, each system also includes a Master Controller . Review and follow the guidelines included in this User Manual to ensure that the system provides the highest level of service . -
Page 6: Specifications
SPECIFICATIONS Master Controller Electrical Specifications Notes: Voltage (Volts AC Single Phase ± 10%) 120 (See Note) 220 (See Note) 120V MMC used with MT10 & CT20 Full Load Current (Amps AC) 220V MMC used with MT12 & CT22 Input Frequency (Hz) 50/60 2V3 &... -
Page 7: Product Description
PRODUCT DESCRIPTION As shown by Figure 1, the MOJAVE Dry Vacuum System consists of the major components listed below . Vacuum Pump Assemblies V3, V5 or V7. A single-stage pump, where all of the wetted metal parts are nickel plated or stainless steel . ... -
Page 8: Main System Components
PRODUCT DESCRIPTION Power Switch with Exhaust Vent Vacuum Circuit Breaker Air Inlet Port Motor Connection Pump *Heat with Filter Harness Exchanger *Heat Exchanger Power Cable Air Inlet Port Leveling with Filter Electrical Feet Serial No.Plate * Not included in -NHE models * Not included in -NHE models Connection V3, V5 and V7 Vacuum Pumps... -
Page 9: Vacuum System Operation
PRODUCT DESCRIPTION Any time the power to the MOJAVE is turned OFF the tanks will automatically drain. Vacuum System Operation. Air, water, and solids from the operatory are pulled into the separator tank . Air is expelled out through the pump exhaust while liquids and solids fall to the bottom of the tank . The vacuum in the tank keeps the check valve to the drain closed and the tank gradually fills . -
Page 10: Installation Information
H5479 MT12 220V Tank Accessory Pack Ships with every 220V MT12 tank H5170 MOJAVE V3, V5 and V7 Pump Accessory Pack Ships with every V3 Pump, V5 Pump and V7 Pump MOJAVE V3, V5, V7 without Heat Exchanger H5307 Ships with every V3N Pump, V5N Pump and V7N Pump Pump Accessory Pack”... -
Page 11: Physical Characteristics
INSTALLATION INFORMATION Physical Characteristics Tank Three Master V3, V5 or V7 V3, V5 or V7 V5 Pumps MT10 CT20 Controller Pump Pumps Stacked Stacked 10 Gallon Continuum 13.5 in. (34 cm) 29 in. (74 cm) 25 in. (64 cm) 25 in. (64 cm) 25 in. -
Page 12: Site Requirements
INSTALLATION INFORMATION Site Requirements V3 & 2V3 & 2V5 & Master Electrical 2V3CT 2V5CT Controller All pumps 120 or 220 Voltage Rating Volts AC 220 Volts Single Phase AC, 60 Hz olts AC or 108/132 V 198/242 Volts AC All pumps Voltage Minimum/Maximum olts AC 198/242 V... -
Page 13: Installation Notes
INSTALLATION INFORMATION Installation Layout Space. Figure 4 shows the requirements for the installation of the various MOJAVE model configurations . Please note that all units are shipped with leveling feet set to lowest position . Heights can be increased by 1 inch by adjusting the leveling feet . Refer to Figure 5 for the recommended configuration arrangements . -
Page 14: Mojave System Configurations
MOJAVE SYSTEM CONFIGURATIONS Important: Side by side installation of pump and tank is preferred. Stack a MT10 tank on top of one V3, V5 or V7 pump only if space is a problem. V3, V5 or V7 pumps should only be stacked two high in all other system configurations as shown. All units are shipped with leveling feet set to lowest position. -
Page 15: Installation
MOJAVE PUMP (V3, V5 or V7) Note: See MOJAVE V3, V5 and V7 Pump Accessory Pack, P/N H5170 or H5307, for required fastener hardware. Remove leveling feet from pump or tank to be stacked. Figure 6. Stacking the MT10 Tank on Top of a MOJAVE Pump Hardware Detail 1/4-20 X 1/2"... -
Page 16: V3, V5 And V7 System Installation
V3, V5 and V7 MOJAVE System configuration installations using accessory packs that provide the required hoses, clamps and adapters as follows: MOJAVE V3, V5 and V7 Pump Accessory Pack, P/N H5170 or H5307 - supplied with each pump and is used as follows . -
Page 17: Optional Mounting
INSTALLATION Installation Setup. Installation of a V3, V5 and V7 MOJAVE system configuration consists of placing the equipment in the proper installation space and making connections between a MT10 tank and a V3, V5 or V7 pump . Use standard industry guidelines for working with electrical circuits, plumbing and on electronic equipment as necessary . -
Page 18: Mojave V3/V5/V7 Pump And Mt10 Tank Connection Diagram, Sheet
Make sure that all hose connections are straight and secure without any sharp bends or kinks. Since the vacuum hose is rigid, make sure not to stress connections especially at the pump inlet. Figure 9. MOJAVE V3/V5/V7 Pump and MT10 Tank Connection Diagram, Sheet 1... -
Page 19: Mojave V3/V5/V7 Pump And Mt10 Tank Connection Diagram, Sheet
Solenoid and then to 1/4-inch Vent Water Shutoff Valve Condensation Connections Drain Port Open Drain Pipe To Facility Sewer Drain Tank Drain MT10 Tank Closed Vented Assembly Drain Figure 9. MOJAVE V3/V5/V7 Pump and MT10 Tank Connection Diagram, Sheet 2... -
Page 20: 2V3, 2V3Ct, 2V5, 2V5Ct And 2V7 System Installations
MOJAVE V3, V5 and V7 Pump Accessory Pack, P/N H5170 or H5307 - supplied with each pump and is used as follows . - Page 21 INSTALLATION 2V3, 2V3CT, 2V5, 2V5CT and 2V7 Connection Procedure. Using industry standard techniques, make the connections between the tank and pumps with supplied components of accessory packs P/Ns Dual System Installation Kit ( . Refer to Figure 10, H5170 or H5307 & H5210) and P/N MIK2) sheets 1 and 2, for the connection diagram and perform the following procedure .
- Page 22 INSTALLATION 3 . Exhaust Vent Assembly Installation . Install the Exhaust Vent Assembly (P/N H5302) to the bottom end of the facility vent line . Install a length of 1/4 inch OD Urethane Tubing (P/N 51453) between the vent condensation drain port and facility sewer drain . See Figure 10, sheet 2, item (3) .
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Page 23: 3V5 And 4V5 System Installation
MOJAVE system configuration installations using accessory packs that provide the required hoses, clamps and adapters as follows: MOJAVE V3 and V5 Pump Accessory Pack, P/N H5170 or H5307 - use as follows . • Stack the associated MOJAVE pumps as shown by Figure 7 . -
Page 24: Pump/Tank Connection Manifold Fabrication
INSTALLATION Installation Setup. Installation of triple and quad MOJAVE system configurations consist of placing the equipment in the proper installation space, fabricating a Pump/Tank Connection Manifold and an inlet tee connector . 1 . Refer to Figures 4 and 5 and determine the installation footprint dimensions and connection requirements . -
Page 25: 3V5 Or 4V5 System Connection Detail Using Accessory Kit
INSTALLATION 2 . Tank Air Outlet to Pump Inlets Connection . Refer to Figure 12, item (2) . a . Connect 1 ½" ID, clear hose (P/N 54521) cut for installation between the compression connectors of the Pump/Tank Connection Manifold check valves and the air inlet filter of each pump . -
Page 26: Electrical Connections
Connect by wire color Connect Yellow, Note 2: (2) and (3) refers to old style Air Techniques rocker switches. Do not connect (4). Brown, Red & Orange To MMC J12 & J13 Note 3: Although Air Techniques supplies a remote panel switch (#53202-1) for use with by Wire Color the MMC, any remote switch can be used connected to MMC J13 only. -
Page 27: Operating Information
OPERATING INFORMATION General. The vacuum level is factory preset at 8 InHg . This vacuum set point is adjustable from 8 .0 to 10 .0 inHg in increments of 0 .5 inHg via the Master Controller . System operation is automatically controlled via the Master Controller and the Variable Frequency Drive (VFD) of each pump . -
Page 28: Master Controller Assembly Controls And Indicators
OPERATING INFORMATION Master Controller Controls and Indicators. Figure 15 shows the front panel view of the Master Controller while the table on the next page lists the nomenclature and function of each front panel control, indicator and connector of the Master Controller . Figure 15. - Page 29 OPERATING INFORMATION Master Controller Controls and Indicators Item Control/Indicator Function Pump Status Indicators Four bi-color Green/Yellow LED indicators that display the current status of (1 for each pump) each connected vacuum pump as follows: None Pump cable is not connected Quick Flashing Green Pump cable is connected on both ends Solid Green...
- Page 30 OPERATING INFORMATION Normal Display Mode. The Normal Display Mode is the default view of the LCD Display Panel where the top line shows the PCB temperature on the left and system vacuum level on the right side . The the bottom line displays the currently selected sub-menu item . Menu Display Mode.
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Page 31: Operation
OPERATION Initial System Startup. Start the MOJAVE system for the first time by referring to the Operating Information section and performing the following procedure . Important: Make sure that each facility electrical disconnect box controlling the 220V, 20 AMP single phase 50/60 Hz circuit to the corresponding pump is set to the ON position. 1 . -
Page 32: Troubleshooting
TROUBLESHOOTING Automated Self Diagnostic Feature. Every 4 hours each pump in the system that is not ON will be turned ON for 6 seconds and then turned OFF, one at a time . By constantly checking the status of all pumps in the system this feature makes sure that each is ready for operation and may be helpful in preventing locked rotors . - Page 33 TROUBLESHOOTING Problem Possible Cause Possible Solutions 1. Tanks does a. Gate Valve in closed position. a. Open Gate Valve fully. not drain. b. Drain check valve clogged. b. Call your authorized dealer for repair service. c. Clogged drain. c. Call your local plumber. d.
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Page 34: Maintenance
MAINTENANCE Warning: Cleaning agents that contain bleach or foam should not to be used in this system. These clean- ers will leech mercury from amalgam and pollute our environment. Please use non-foaming, non leaching, and biodegradable Clean Stream (PN 57850) for proper cleaning. Initial Maintenance. - Page 35 MAINTENANCE Warning: The following steps must be performed while wearing skin and eye protection designed for handling typical Haz-Mat material. Use care at all times to prevent spillage. Caution: Use only Clean Stream Cleaner to maintain the system vacuum lines. Do not use chlorine bleach or solutions of sodium hypochlorite to disinfect the MOJAVE system.
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Page 36: Accessories/Options
DO NOT send used contaminated tank back to ATI . ACCESSORIES/OPTIONS Accessories/Equipment Options. The following lists the ordering number and description for accessory components available to maintain the MOJAVE product family . Contact an authorized Air Techniques’ dealer for information . Part No. Description H5231... -
Page 37: Warranty
. Warranty is void if equipment is installed or serviced by other than dealer service personnel authorized by Air Techniques . Air Techniques, Inc . is not liable for indirect or consequential damages or loss of any nature in connection with this equipment . - Page 38 NOTES...
- Page 39 NOTES...
- Page 40 For over 60 years, Air Techniques has been a leading innovator and manufacturer of dental products . Our priority is ensuring complete satisfaction by manufacturing reliable products and providing excellent customer and technical support . Whether the need is digital imaging, utility room equipment or merchandise, Air Techniques can provide the solution via our network of authorized professional dealers .
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