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Risen RSM132-11 BNDG Series Installation And Maintenance Manual

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RISEN ENERGY CO., LTD. (DOCUMENT)
RISEN PV MODULE INSTALLATION
AND MAINTENANCE MANUAL
DOCUMENT NO.
EDITION
DISTRIBUTION NO.
STATUS
THIS DOCUMENT HAS A TOTAL OF *50* PAGES INCLUDING THE FRONT COVER
ISSUE DATE 2024-12-16
RS03-MRD-002-2021
A/5[2024]
.
IMPLEMENTATION DATE 2024-12-16
RISEN ENERGY CO., LTD. (DOCUMENT)
COMPILER
REVIEWER
APPROVER
STAMP
Qi Qingting
Huang Xiao
Liu Yafeng

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  • Page 1 RISEN ENERGY CO., LTD. (DOCUMENT) RISEN ENERGY CO., LTD. (DOCUMENT) RISEN PV MODULE INSTALLATION AND MAINTENANCE MANUAL DOCUMENT NO. RS03-MRD-002-2021 COMPILER Qi Qingting EDITION A/5[2024] REVIEWER Huang Xiao DISTRIBUTION NO. APPROVER Liu Yafeng STAMP STATUS THIS DOCUMENT HAS A TOTAL OF *50* PAGES INCLUDING THE FRONT COVER...
  • Page 2 The installer should be familiar with the mechanical load and electrical requirements of the installation system, and Risen has the right to refuse to compensate for the damage of the modules caused by the operation reasons or design defects of the power generation system.

  • Page 3: Table Of Contents

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.3 ,Total 50 CATALOGUE 1. Manual Introduction..................... 4 2. Applicable Products ....................5 3. Warning ........................6 4. Safety Cautions ......................6 5. Unloading, Transportation and Storage ..............12 5.1 Markers on outer packaging ..................

  • Page 4: Manual Introduction

    主导部门：组件研发中心 Page：NO.4 ,Total 50 M anual Introduction Thanks for choosing Solar PV modules from Risen Energy Co., Ltd. (hereinafter called Risen). Please read the following installation manual carefully before modules are installed and used. Please let the well trained professional to engage the PV module’s installation, running and maintenance, because these works are based on the professional knowledge.

  • Page 5: Applicable Products

    主导部门：组件研发中心 Page：NO.5 ,Total 50 A pplicable Products Risen’s solar photovoltaic module is a DC power supply, which has the character of high reliability and nearly no-maintenance. It can be used in power systems of remote areas, home power systems,...

  • Page 6: Warning

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.6 ,Total 50 W arning Please read and understand all the safety cautions before the PV module installation, wiring, operation and maintenance. When exposed to the sun light or other illuminant directly,...
  • Page 7 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.7 ,Total 50 In the installation and maintenance, all the Safety Cautions mentioned in this manual should be followed, in the meantime, all the requirements defined by local law, authority agency or government should be followed.
  • Page 8 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.8 ,Total 50  To avoid damaging the module and affecting the module safety, please never put any heavy or sharp objects on the front and rear surface of the module at any time.
  • Page 9 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.9 ,Total 50  Do NOT apply any paint or glue to the module glass surface.  The Solar PV modules will generate the electrical power when exposed to the sunlight, and this power is sufficient to cause fatal electrical shock and burning risk.
  • Page 10 RSM108-10-xxxBHDG: 25A RSM132/108/96-11-xxxBNDG: 35A  Risen Solar PV module is designed according to the IEC61215 and IEC61730, which can be used in systems operating at greater than 50 V DC or 240 W, where general contact access is anticipated, and Risen module also passed the IEC61730-1 and IEC61730-2, it meets the...
  • Page 11 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.11 ,Total 50 requirements of safety class Ⅱ.  Comply with electrical specification - part 1 - electrical equipment safety standard CSA C22.1-12-2012.  Modules with exposed conductive parts should be grounded according to the instructions in the installation manual and the electrical specifications required by local regulations.

  • Page 12: Unloading, Transportation And Storage

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.12 ,Total 50 predetermined load conditions.  The accumulation of dust on the modules surface will impair the performance of the modules. During the installation, the module tilt angle should be maintained at more than 10°...

  • Page 13: Unloading Cautions

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.13 ,Total 50 Modules shall be kept dry, NOT Modules in carton are fragile, Discarded at will of the module is exposing to the rain or moisture. which shall be handled with care.

  • Page 14: Secondary Transportation And Warning

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.14 ,Total 50 Use a suitable lifting fixture to handle, no more Use a forklift to remove the unit from the truck. than 2 pallets of modules. Before lifting, check...

  • Page 15: Storage

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.15 ,Total 50 Do NOT remove the original packages if the Packaged products can be shipped by land, sea, or modules require long-distance transport air. During transportation, please fix the packing box long-term storage.

  • Page 16: Markings On Module

    (at STC, BNPI (at STC and BNPI), φV , φI and φP and aBSI), P , ect. Under standard test conditions, the Risen’s stated tolerance for V , and maximum power output are as following: : ±3% : ±4% : ±3%...

  • Page 17: Matters Needing Attention For Unpacking

    I2：Current Classification 2 I3：Current Classification 3  Bar Code: Unique bar code for each module. The bar code used by Risen includes 14 digits or letters, and details are as follow. Set the YYMMDDABBCCCCC as the example:  From the 1 to the 6 digits: YYMMDD means the manufacturing date;...

  • Page 18: Installation

     Each module shall be handled by two personnel. It is forbidden to pull the wires or junction boxes of the modules to carry the module. In addition to the above points for attention, consider professional on-site unpacking, exception handling rules, please refer to RISEN Packaging Manual. I nstallation 1 3 B...

  • Page 19: Environment Conditions And Site Selection

    Risen After-service team (afterservice@risenenergy.com) for the properly installation method, or check whether the module can be installed or not.  For most places, Risen solar PV modules should be installed where the sunlight can be maximally acquired throughout the year. In the Northern hemisphere, the light-receiving surface of the module is usually selected to face the South;...

  • Page 20: Tilt Angle Of Installation

     If the product needs to be used in the offshore environment, please communicate with Risen technical team in advance to evaluate and use the coastal modules of Risen. Installation recommendations for offshore areas at different distances are as follows: ①...

  • Page 21: Installation Requirements For Bifacial Module

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.21 ,Total 50 which are installed on the fixed brackets, the best installation angle should be selected to ensure the maximum power output can be generated at winter time. If the angle can guarantee enough power output during the winter, it will make the whole solar PV system in the rest of the year can also have enough power output.

  • Page 22: Installation Guidelines

    When designing the system, in addition to the type of ground and the height above the ground, the appropriate array spacing and how to avoid the back shadow should be considered. Please refer to《Risen bifacial module PV system design white paper》, or consult professional system designers.
  • Page 23 1.5 times of safety factor. (test load=design load*1.5). The PV support system is generally divided into fixed installation system and tracker system. Risen PV module can be installed on two systems. The PV module and support...

  • Page 24: Installation Method

    B olts installation 2 1 B  The Risen PV modules can be installed with bolts. There are mounting holes on the back frame of the PV module for connecting with the support system, including the mounting holes of φ 9x14、φ 9x20 and φ 7x10. When using the φ 9x14 and φ 9x20 mounting hole, please use the M8 bolt set in table 8-1;...

  • Page 25: Fixture Installation

    F ixture installation 2 2 B  The Risen PV module can also be installed with clamp. The PV module shall be fixed on the mounting bracket with M8 bolts and clamp. It is strictly forbidden for the clamp to contact the front glass.

  • Page 26: Marine Module Connector Protection Device

    Detailed information of arc-shaped clamp can consult risen technical team. (Very large module definition: 1. Modules with dimensions exceeding 2.2m×1.3m can be considered as Very large module;...
  • Page 27 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.27 ,Total 50  Recommended cold shrinkable tube size: the inner diameter of the support bar before contraction is Φ28mm± 2mm; The inner diameter of the silicone tube after complete shrinkage is ≤5.5mm;...

  • Page 28: Installation Method Of Fixed Support

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.28 ,Total 50 strips/instructions/packaging bags). ④ There are no cracks or gaps at both ends of the cold shrinkable tube and no cracks on the surface. ⑤ The cold shrinkable tube should be affixed to the connector and cable in a natural way, and no wrinkle or bulge is allowed.
  • Page 29 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.29 ,Total 50 ﹢5400 ﹢5400 400mm≤L2≤465mm RSM132-8-xxxM -2400 -2400 ﹢5400 ﹢5400 440mm≤L2≤500mm RSM110-8-xxxM -2400 -2400 ﹢5400 ﹢5400 360mm≤L2≤420mm RSM120-8-xxxM -2400 -2400 ﹢5400 ﹢5400 400mm≤L2≤465mm RSM132-8-xxxM -2400 -2400 ﹢5400 ﹢5400...
  • Page 30 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.30 ,Total 50 ﹢5400 ﹢5400 RSM110-8-xxxBMDG -2400 -2400 ﹢5400 ﹢5400 440mm≤L2≤500mm RSM110-8-xxxBNDG -2400 -2400 ﹢5400 ﹢5400 RSM110-8-xxxBHDG -2400 -2400 ﹢5400 ﹢5400 RSM132-8-xxxBMDG -2400 -2400 ﹢5400 ﹢5400 RSM132-8-xxxBNDG 400mm≤L2≤465mm -2400 -2400 ﹢5400...
  • Page 31 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.31 ,Total 50 ﹢5400 ﹢5400 RSM108-10-xxxNDG -2400 -2400 ﹢5400 ﹢5400 RSM108-10-xxxNDGB -2400 -2400 ﹢5400 ﹢5400 RSM96-11-xxxBNDG -2400 -2400 Corresponding to different installation methods, the designed load for the modules are varied.

  • Page 32: Cable Layout

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.32 ,Total 50 C able layout 1 5 B  Cable Length: Half-piece assembly cable are divided into short cables and long cables  The recommended vertical installation connection methods for module with short cables.
  • Page 33 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.33 ,Total 50 Fig. 9-3 Vertical installation of long cable modules Fig. 9-4 Horizontal installation of long cable modules Fig. 9-4 Horizontal installation of long cable modules Precautions: 1. Pay attention to the direction of the wire when installing the modules. It should be connected along the wire direction to avoid bending the wire.

  • Page 34: Electrical Connection

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.34 ,Total 50 E lectrical Connection 1 6 B  The Direct Current (DC) generated by the PV system can be converted to Alternating Current (AC) and connected to the public power grid. Different regions may have different policies, laws and regulations to stipulate the installation and grid-connection requirements of PV systems.
  • Page 35 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.35 ,Total 50 Fig.10-3 Parallel-series Connection  Wiring to interconnect modules shall be rated for the application. It is important that the user is aware of national installation codes.
  • Page 36  For relatively large installations, Risen recommends that you use lightning protection in accordance with local requirements and regulations.  Each Risen solar PV module has two PV cables (Comply with IEC 62930 and EN 50618:2014 (H1Z2Z2-K)) which can withstand 90 ° C temperature and they are sunlight resistant(UV).

  • Page 37: Bypass Diodes

    主导部门：组件研发中心 Page：NO.37 ,Total 50  To clear or trim excess cables and Risen recommends that all cables be placed in proper pipework and away from standing water.  Risen recommends using lightning protection devices which are complied with local laws and electrical regulations 10.1...

  • Page 38: Wiring

    10.2 W iring  Check to make sure you are connecting using a connector approved by Risen before connecting, otherwise Risen will not be held responsible.  Ensure that the connector is corrosion free, dry, and clean, and that the nut of the connector is tight before connecting.

  • Page 39: Connector And Junction Box

    RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.39 ,Total 50 technical team of risen in advance if necessary. If you need to replace or install a connector, follow the connector manufacturer's operation manual and local regulations. 10.3 C onnector and Junction box Specific PV connector model/types and manufacturer to which the module connectors shall be mated.

  • Page 40: Grounding

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.40 ,Total 50 G rounding 1 7 B  All solar PV module frames and mounting bracket must be properly grounded in accordance with the appropriate National Electrical Code or local electrical codes ...
  • Page 41 No matter which grounding method is adopted, all conductive connections to the frame of PV module frame should penetrate the insulation layer to ensure the reliability of grounding. Risen modules can be grounded by other grounding devices, which must be reliable and certified. The manufacturer's requirements should be followed.

  • Page 42: Inspection And Maintenance

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.42 ,Total 50 I nspection and Maintenance 1 8 B In order to ensure the long-term using of the installed PV system and maximize the Power output performance of the modules, the installed PV modules need to be inspected and maintained regularly.
  • Page 43 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.43 ,Total 50 all cables and make sure that the connectors are securely. PV modules frames and bracket should be well mechanically connected.  Check whether there is any foreign body on the surface of the PV modules and whether there is any shielding.
  • Page 44 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.44 ,Total 50 between the edge of the module and the module frame.  To reduce potential electric shocks or burns, suggest cleaning the PV modules in the early morning or evening when the sunlight is weak and the temperature is low, especially for areas with higher temperatures.

  • Page 45: Troubleshooting

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.45 ,Total 50 T roubleshooting 1 9 B  If the PV system does not work properly, please inform your installer immediately. It is recommended to perform a preventive inspection every six months, please don’t change any modules of the modules.

  • Page 46: Disclaimer

     Failure of the customer to follow the requirements outlined in this Manual during the installation of the module will result in the invalidity of product's limited warranty.  Risen is not responsible for any infringement of third party patents or any other rights arising from the use of solar PV modules.

  • Page 47: Annex 1: Contact Information

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.47 ,Total 50 Annex 1: Contact Information: Risen Energy Co., Ltd. Address: Meilin, Ninghai, 315609 Ningbo, Zhejiang, PEOPLE’S REPUBLIC OF CHINA Tel: +86-574-59953239 Fax: +86-574-59953599 E-mail: afterservice@risenenergy.com E-mail: info@risenenergy.com...

  • Page 48: Annex 2 : Product Electrical Data

    PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.48 ,Total 50 Annex 2 : Product Electrical Data Product electrical data including module electrical performance parameters at different condition (STC, BNPI （ DG only） ， NMOT), temperature coefficient, etc. Please refer to the user product manual for detailed parameters.
  • Page 49 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.49 ,Total 50...
  • Page 50 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.50 ,Total 50 Example 2 for DG.
  • Page 51 PV module installation and 东方日升新能源股份有限公司 RISEN ENERGY CO.,LTD. maintenance manual 主导部门：组件研发中心 Page：NO.51 ,Total 50...

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