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Economic Plus NG2 • Comfort
Induction shrink fit machine
Quality Wins.
POWER-CLAMP
Basic • Economic
Economic NG2 • Economic Plus
Comfort NG2 • Profi Plus NG2
Preset NG2
Haimer GmbH
Weiherstraße 21, 86568 Igenhausen, Germany
Telefon ++49 (0) 82 57 / 99 88-0, Fax ++49 (0) 82 57 / 18 50
eMail haimer@haimer.de, www.haimer.com
Operating instructions
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Summarization of Contents
Preface
Pictograms on the Device
Explains safety and operational symbols shown on the machine.
Safety
Operating Manual Pictograms
Explains symbols used within the operating manual for warnings and instructions.
Safety Notes
Detailed safety instructions, warnings, and precautions for operating the machine.
Intended Use
Defines the specific applications and limitations for the POWER CLAMP machine.
Workplace Equipment Requirements
Specifies conditions for the work area, stability, and environment.
Authorised Operators
Outlines responsibilities and requirements for authorized personnel operating the device.
Device Description
Function Description
Explains the principle of operation of the induction shrink fit machine.
Dynamic Power Controller
Describes the system that regulates heating capacity based on power supply fluctuations.
Coil Technology
Details the induction coils and their automatic recognition by the units.
Adjustable Coils
Explains coils that adapt in diameter and length using ferrite elements.
Coils with Stop Disks
Describes coils that use stop disks for positioning and guiding the magnetic field.
Coil 13 kW HD and 20 kW HD
Details specific HD coils for large tools and high power requirements.
Unit Variations Overview
Introduces the different models of the POWER CLAMP machine.
Device Overview: Comfort and Profi Plus
Detailed diagram and labeling of key components for specific models.
Device Overview: Economic and Economic Plus
Detailed diagram and labeling of key components for specific models.
Device Overview: PRESET
Detailed diagram and labeling of key components for the PRESET model.
Device Overview: Basic
Detailed diagram and labeling of key components for the Basic model.
Optional Equipment
Lists and describes optional accessories available for the machine.
Keypad and Display Functions
Explains the function of each button and the LCD display interface.
Transport and Packaging
Delivery Conditions
Specifies conditions for transport and storage to prevent damage.
Unpacking the Machine
Instructions for carefully removing the machine from its packaging.
Start-up Procedures
Electrical Connection
Guidelines for connecting the machine to the power supply safely and correctly.
POWER CLAMP Electrical Connection Details
Specific requirements for connecting the POWER CLAMP to the electrical grid.
SPEED COOLER Electrical Connection Details
Specific requirements for connecting the SPEED COOLER to the electrical grid.
Setup and Assembly
Instructions for positioning and assembling the machine and optional cooler.
POWER CLAMP Setup Dimensions
Provides required space dimensions for different POWER CLAMP models.
Assembly Instructions
Step-by-step guide for assembling the linear guide and mounting components.
SPEED COOLER Setup and Filling
Instructions for positioning, filling, and preparing the optional SPEED COOLER.
Bleeding the SPEED COOLER
Procedure for removing air from the SPEED COOLER's cooling circuit.
Cooling Body Temperature Display
Explains the function of the LED indicators on cooling bodies.
Cooling Manager Operation
Describes the automatic on/off switching of the SPEED COOLER by the cooling manager.
Retrofit Cooling Body Ø 40-50 HD
Instructions for installing an optional larger cooling body.
Retrofit Coil Holder Installation
Instructions for mounting an optional holder for unused coils.
Operation
Switching Devices On
Steps to safely power up the POWER CLAMP and associated devices.
Menu Operation
Explains how to navigate through the machine's menu system using keys.
Shrink Fit Menu Navigation
Illustrates the flow and options available within the main Shrink Fit menu.
Shrink Fit Menu Details
Describes the display information and navigation within the Shrink Fit menu.
Setting Maximum Heating Time
Guides users on how to adjust the heating duration for shrink fitting.
Setting Languages
Instructions for changing the display language of the machine.
Setting System of Units
How to switch between metric (mm) and imperial (Inch) units.
Reading Program (Software Update)
Procedures for updating the machine's software via USB.
History Function
How to view or export past shrinking operation data.
Data Windows Overview
Explains the information displayed in different operational data windows.
Restoring Factory Default Settings
How to reset machine parameters to their original factory configuration.
I-Button Operation Modes
Explains the different functionalities of the I-button for starting processes.
Selecting and Changing Coils
Step-by-step guide for replacing induction coils on the machine.
Installing Tool Holders
Correct procedure for placing tool holders into the chuck holder or turntable.
Selecting Chuck Size from Display
How to choose the correct shrink fit chuck size using the display and codes.
Automatic Chuck Detection Function
How the machine automatically detects and adapts to chucks.
Adjusting the Coil
Procedures for manually adjusting coils and handling Mini Shrink chucks.
Manually Adjustable Coil VS 32 H
Specific steps for adjusting the VS 32 H coil using its rotary disk.
Mini Shrink Chuck Handling
Special considerations and accessories for Mini Shrink chucks.
Automatically Adjustable Coil VS 32 M
How to use the VS 32 M coil's automatic positioning feature.
Using Coils with Stop Disks
Instructions on how to use stop disks for accurate coil positioning.
Preparing Chuck and Tool
Essential steps for cleaning and preparing the shrink fit chuck and tool.
Heating the Shrink Fit Chuck
Detailed procedure for the heating process, including safety precautions.
Clamping the Tool into the Chuck
Steps for inserting the tool into the heated chuck.
Operation with SPEED COOLER
How the cooling unit interacts with the shrink fit process.
Unclamping the Tool from the Chuck
Procedures for safely removing the tool after the shrink fit process.
Important Shrink Fit Process Notes
Key considerations and troubleshooting tips for the shrink fit process.
Cooling the Shrink Fit Chuck
Methods and procedures for cooling the shrink fit chuck using cooling bodies.
PRESET Operating Procedure
Detailed guide for using the PRESET function for precise length setting.
Setting the Zero Point
How to calibrate the PRESET measuring device by setting a zero point.
Setting the Stop to Desired Length
Process for adjusting the tool stop to achieve the target length.
Length Setting Correction Allowances
Table of correction values based on chuck diameter for length adjustments.
Handling Chucks with Tension Springs
Specific steps for working with chucks that have tension springs.
Switching Devices Off
Instructions for properly powering down the machine and cooling unit.
Correcting Faults
Error Messages and Solutions
Table listing error codes, possible causes, and corrective actions.
Other Common Errors
Troubleshooting guide for common issues not covered by error messages.
Correcting SPEED COOLER Faults
Troubleshooting specific problems related to the SPEED COOLER unit.
Water Pump Not Starting
Steps to diagnose and resolve issues with the SPEED COOLER's water pump.
Setting Cooling Temperature
Instructions for adjusting the cooling water temperature.
Service and Maintenance
Cleaning the POWER CLAMP Machine
Procedures for regular cleaning of the main shrink fit machine.
Cleaning the Coil and Linear Guide
Specific cleaning instructions for the inductor coil and linear guide.
Cleaning the SPEED COOLER
How to clean the condenser fins and unit of the cooling system.
General Maintenance Checks
Overview of routine maintenance and safety checks.
Electrical Safety Checks
Guidelines for performing electrical safety inspections by a qualified electrician.
POWER CLAMP Visual Inspection
Routine visual checks for damage on the machine and its components.
SPEED COOLER Water Level and Changes
Instructions for checking water level and changing the coolant mixture.
Replacing the Basic Unit
Steps for removing the main unit for repair or replacement.
Technical Data
Disposing of the Machine
Environmental guidelines for the proper disposal of the machine.
POWER CLAMP Basic Specifications
Technical specifications for the POWER CLAMP Basic model.
POWER CLAMP Economic/Plus/Comfort/Preset Specifications
Technical specifications for various POWER CLAMP models.
POWER CLAMP Profi Plus NG Specifications
Technical specifications for the POWER CLAMP Profi Plus NG model.
SPEED-COOLER Specifications
Technical specifications for the SPEED-COOLER high performance cooling unit.
Spare Parts and Accessories
Spare Parts and Accessories Overview
Visual index and identification of spare parts and accessories.
Coil V 2008 and Stop Disks Parts
Listing of spare parts for the V 2008 coil and associated stop disks.
Adjustable Coil VS 32-H and Motor Coil VS 32 M Parts
Listing of spare parts for adjustable coils and motor coils.
Coils with Stop Disks and Base Units Parts
Listing of spare parts for coils with stop disks, base units, and chuck supports.
Cooling Bodies, Managers, and Cables Parts
Listing of spare parts for cooling units, managers, and cable sets.
Cooling Adapters and Chuck Holders Parts
Listing of spare parts for cooling adapters and various chuck holders.
Circuit Diagrams
Power Clamp Basic/Economic/Plus/Comfort/Preset Circuit Diagram
Electrical schematic for basic, economic, plus, comfort, and preset models.
Power Clamp Profi Plus Circuit Diagram
Electrical schematic specifically for the POWER CLAMP Profi Plus model.
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