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Summary of Contents for Toyota 2TE18
- Page 1 2TE15, 18 Pub. No. CE660...
- Page 2 Any change or modifications there- after will be informed by Toyota Industrial Equipment Parts & Service News. The service standard values described in this manual are measured by using a standard vehicle for examination in the condition specified by TOYOTA Industries Corporation.
- Page 3 SECTION INDEX NAME SECTION GENERAL BATTERY CHARGER CONTROLLER MULTI-DISPLAY FUNCTION ELECTRICAL SYSTEM TROUBLESHOOTING MOTOR DRIVE UNIT REAR AXLE FRONT AXLE SUSPENSION STEERING BRAKE BODY APPENDIX...
- Page 4 GENERAL Page Page EXTERIOR VIEW ....0-2 BOLT & NUT TIGHTENING TORQUE ......0-19 VEHICLE MODELS....0-8 STANDARD BOLT & NUT FRAME NUMBER ....0-8 0-19 TIGHTENING TORQUE..HOW TO USE THIS BOLT STRENGTH CLASS MANUAL ......0-9 IDENTIFICATION METHOD AND 0-19 TIGHTENING TORQUE..
- Page 5 EXTERIOR VIEW 2TE15...
- Page 6 2TE18...
- Page 7 2TE15 (W/ wind top)
- Page 8 2TE18 (W/ wind top)
- Page 9 2TE15 (W/ steel cabin)
- Page 10 2TE18 (W/ steel cabin)
- Page 11 VEHICLE MODELS Model 2TE15, 2TE18 Control method Microcomputer Voltage Battery Quantity (AH/5HR) 445 (STD) / 470 (OPT) FRAME NUMBER Vehicle model 2TE15 2TE18 Punching format 2TE15-10011 2TE18-10011 Punching position Frame No. punching position...
- Page 12 HOW TO USE THIS MANUAL EXPLANATION METHOD Operating procedure (1) Operating procedures are described using either pattern A or pattern B. Pattern A : Each step of the operation is explained with its own illustration. Pattern B : Each step of the operation is explained with reference to step numbers in a single illustration. Explanations in the form of point operations, cautions, and notes follow.
- Page 13 0-10 How to read component figures (1) The component figures use the illustration in the parts cat- (Example) alog for the vehicle model. Please refer to the catalog to 3201 check the part name. Parts catalog Matters omitted from this manual FIG number (1) This manual omits descriptions of the following jobs, but perform them in actual operation:...
- Page 14 0-11 SI UNITS Meaning of SI This manual uses SI units. SI represents the International System of Units, which was established to unify the various systems of units used in the past for smoother international technical communication. New Units Adopted in SI Conversion rate Item New unit...
- Page 15 (6) Always replace gaskets, packing, O-rings, self-locking nuts and cotterpins with new ones each time they are removed. (7) Use genuine Toyota parts for replacement. (8) Use specified bolts and nuts and observe the specified tightening torque when reassembling. (Tighten to the medium value of the specified tightening torque range.) If no tightening torque is specified, use the value...
- Page 16 0-13 JACKING UP Always observe the following instructions when jacking up the vehicle: • Park the vehicle on a flat surface. Be sure to avoid an inclined or rough surface. • Use a jack with ample capacity and jack up the vehicle at the specified jack-up point. Jacking up at any other point is dangerous.
- Page 17 0-14 HOISTING THE VEHICLE When hoisting the vehicle, always observe the specified hoist attachment section and method. Never hoist by any other attachment section as it is very dangerous. Caution: Be sure to attach the belt with a thick cloth under the belt. Note: For vehicles with rear under mirror,...
- Page 18 0-15 WIRE ROPE SUSPENSION ANGLE LIST Suspension Suspension Suspension Suspension Tension Compression Tension Compression angle method angle method 0° 1.00 time 0 time 90° 1.41 time 1.00 time 90° 30° 30° 1.04 time 0.27 time 120° 2.00 time 1.73 time 120°...
- Page 19 0-16 COMPONENTS WEIGHTS Unit: kg (lb) Item Weight Battery ASSY 1150 (2535) 2TE15 102 (225) Drive motor ASSY 2TE18 96 (212) 2TE15 400 (882) Rear axle and drive unit W/ drive motor 2TE18 430 (948) Front axle ASSY (W/ spring)
- Page 20 0-17 ELECTRICAL PARTS INSPECTION Always disconnect the battery plug before inspecting or servicing electrical parts. Pay sufficient attention when handling electronic parts. (1) Never subject to electronic parts, such as computers and relays, to impact. (2) Never expose electronic parts to high temperature or moisture.
- Page 21 0-18 Difference in result of measurement with circuit tester: The circuit tester power supply voltage depends on the tester type. 1.5 V, 3.0 V or 6.0 V is used. The resistance of a semiconductor such as a diode varies with the circuit tester power supply voltage. The diode characteristics are shown in the figure below.
- Page 22 0-19 BOLT & NUT TIGHTENING TORQUE STANDARD BOLT & NUT TIGHTENING TORQUE Tightening torques of standard bolts and nuts are not indicated throughout the manual. Use the charts and table below to judge the standard tightening torque. Judge the tightening torque for the hexagon head bolt, welded bolt or stud bolt having the standard bearing sur- face according to the tightening torque table by identifying the bolt strength class from the table below.
- Page 23 Download the full PDF manual instantly. Our customer service e-mail: aservicemanualpdf@yahoo.com...
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