Table of Contents
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Table of Contents
Related Manuals for S&S KN Series
Summarization of Contents
Disclaimer and Safety Rules
Consult Service Manual
Advice to consult a service manual for proper disassembly and reassembly procedures.
Exercise Good Judgment
Emphasizes using good judgment, avoiding impairment from alcohol, drugs, or fatigue during installation.
Obey Laws and Ordinances
Reminds users to obey all federal, state, and local laws during installation.
Use Provided Hardware and Instructions
Advises using provided hardware and following instructions for optimum performance and safety.
Ventilation for Exhaust Fumes
Warns about toxic exhaust fumes and the need for ventilation in a well-ventilated area.
Warranty Provisions
Defective Part Evaluation Process
Details the process for evaluating and returning suspect defective parts for warranty claims.
No Obligation for Modifications
States no obligation if S&S part is modified by another party or organization.
No Obligation for Improper Use
States no obligation if part fails due to improper installation, maintenance, or misuse.
Limitation of Liability
Limits S&S liability for consequential or incidental damages.
Application Specific Warranty
States warranty only applies to specified Harley-Davidson and American v-twin applications.
Introduction and Installation
Engine Installation Procedure
Explains the basic installation procedure and clearance checks for S&S engines.
Oil Line Hook-Up Diagrams
Indicates diagrams showing oil line hook-up for specific engine series.
Recommended Oil Viscosity
Table showing recommended oil viscosity based on ambient temperature.
Oil Line Hook-Up Diagrams
Oil Tank Supply to Oil Pump
Diagram label for oil tank supply to oil pump connection.
Oil Pump Return to Oil Filter
Diagram label for oil pump return to oil filter connection.
Oil Filter to Oil Tank
Diagram label for oil filter to oil tank connection.
Vent to Oil Tank
Diagram label for vent to oil tank connection.
Primary Chain Oiler to Primary
Diagram label for primary chain oiler to primary connection.
Primary Return to Case
Diagram label for primary return to case connection.
Oil Line Hook-Up for P and SH Series
Filter to Tank Connection
Diagram label for filter to tank connection.
Tank to Pump Inlet
Diagram label for tank to pump inlet connection.
Return to Filter Connection
Diagram label for return to filter connection.
Vent to Tank Connection
Diagram label for vent to tank connection.
Filter Inlet Connection
Diagram label for filter inlet connection.
Filter Outlet Connection
Diagram label for filter outlet connection.
Cam Chest Connection
Diagram label for cam chest connection.
Supply from Tank Connection
Diagram label for supply from tank connection.
Primary Chain Oiler
Diagram label for primary chain oiler connection.
Return to Case Connection
Diagram label for return to case connection.
Return from Primary Connection
Diagram label for return from primary connection.
Fuel Requirements and Break-In
Fuel Octane Requirements
Specifies the required octane rating for the gasoline used in the engine.
General Break-In Operation Notes
Provides notes on operating the engine during the break-in period.
Break-In Oil Considerations
Discusses the use of petroleum or synthetic oil during the break-in period.
Initial Break-In Procedure
Details the initial start-up, heat cycles, and first 50 miles of break-in.
Break-In Miles and Dyno Procedure
50-100 Miles Break-In
Instructions for the 50-100 mile break-in period, including RPM limits.
100-500 Miles Break-In
Guidelines for the 100-500 mile break-in, including oil change.
500-1,000 Miles Break-In
Advice for the 500-1,000 mile break-in, avoiding high loads.
Dyno Tuning Temperature Monitoring
Emphasizes monitoring engine temperatures and AFR during dyno tuning.
Importance of Load for Ring Seating
Explains the necessity of load for ring seating and avoiding cylinder glazing.
Dyno Break-In Procedure Steps
Details the initial steps, first 25 miles, cool down, and final 25 miles of dyno break-in.
Ignition System and Carburetor Start-Up
Post-Dyno Break-In Transition
Recommends following normal street break-in after dyno procedures.
Recommended Oil Filter Specification
Specifies the micron rating and type of oil filter recommended.
Spark Plug Specifications
Details the recommended spark plugs and their gap settings.
Super Stock Ignition System
Explains the factory-installed Super Stock ignition system and aftermarket setup.
Super E & G Carburetor Start-Up
Guides on fast idle lever function, priming, and the engine starting sequence.
Carburetor Tuning Guide
Engine Starting Troubleshooting
Provides steps for troubleshooting engine starting issues after multiple attempts.
Engine Warm-Up with Fast Idle Lever
Instructs on using the fast idle lever during engine warm-up.
Verify Stock Carburetor Settings
Details verifying initial settings for idle mixture, speed, and accelerator screws.
Adjust Idle Speed and Mixture
Guides on adjusting idle speed and mixture screws for optimal idle.
Adjust Accelerator Adjustment Screw
Details adjusting the accelerator adjustment screw for throttle response.
Road Test for Carburetor Tuning
Advises on road testing for flat spots, popping, or sputtering.
Intermediate Jet Tuning
Explains tuning low RPM issues with the intermediate jet.
Main Jet Tuning Test and Adjustment
Describes testing and adjusting the main jet and air bleed for performance.
Carburetor Performance Notes
Exhaust Pipe Influence on Carb Performance
Advises on how exhaust pipe design affects carburetor performance.
Air Cleaner Replacement Note
Instructs on removing the auxiliary bowl vent screw when changing air cleaners.
Overflow Tube Hose Routing
Reminds to correctly route the overflow tube fitting hose.
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