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AXXAIR SATFX-76 Original Instructions Manual

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INNOVATIVE ORBITAL SOLUTIONS
SATFX-52 / SATFX-76 / SATFX-115
MANUEL D'UTILISATION ............................................................. 5
USER MANUAL........................................................................... 46
BEDIENUNGSANLEITUNG ........................................................ 87
MANUAL DE INSTRUCCIONES ............................................... 128
MANUALE D'ISTRUZIONI ........................................................ 169
INSTRUÇÕES DE UTILIZAÇÃO ............................................... 210
Join
experience
SATFX-MA
ind E
Notice Originale -
Instrucciones originales - Istruzioni originali - Instruções originais
SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363
07/2021
Original instructions
–
Originalbetriebsanleitung
330B Route de Portes Les Valence - 26800 Etoile sur Rhône
Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com
-1-

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  • Page 1 MANUALE D’ISTRUZIONI ............169 INSTRUÇÕES DE UTILIZAÇÃO ..........210 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 2 Tous droits réservés, en particulier les droits de duplications et distribution autant que la traduction. La duplication et la reproduction sous quelque forme que ce soit (impression, photocopie, copie électronique ou informatique) requière une autorisation écrite de la société AXXAIR. All rights reserved, particularly the rights of duplication and distribution as much as translation. Duplication and reproduction in any form (printing, photocopy, microfilm or electronic copy) requires a written permission of AXXAIR SAS Company.
  • Page 3 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 4 9,4 kg < 70 dB Le poids des machines inclut le faisceau. The weight of the machines including the beam. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...

  • Page 5: Table Of Contents

    Welding machine maintenance : ................76 Déclaration de conformité ..................253 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 6: Security Instructions

    Recycling required 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 7: Requirements For The Person Responsible

    Protect yourself against electric shocks. Avoid being in touch with areas related to the ground. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...
  • Page 8 DANGER Keep the cable away from heat, oil and sharp objects 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 9 It is strictly forbidden to use the machine if a person with one or more medical implants is nearby! 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...

  • Page 10: Environmental Protection

    (DEEE), and its transposition in the national legislation, the electric devices must be collected separately and subjected to an environment- friendly recycling. Presentation : These machines are controlled by an AXXAIR welding generator of type SAXX. They cannot be controlled by a SASL type generator. SATFX-52 SATFX-76...

  • Page 11: Accessories

    -52- INNOVATIVE ORBITAL SOLUTIONS Accessories Accessories not included as standard. The use of accessories not suitable for AXXAIR machines presents a danger Various physical injuries or damage to property. Use only accessories designed and adapted for AXXAIR machines WARNING Utiliser seulement des accessoires conçus et adaptés aux machines AXXAIR...
  • Page 12 - Clamping collets adaptation spacers: AXXAIR offers, as an accessory, a set of spacers (thickness 8 mm stainless steel) which makes it possible to use the collets of a lower capacity machine. A set of spacers consists of four half-shells machined to the outside shape of the collets concerned.
  • Page 13 INNOVATIVE ORBITAL SOLUTIONS - Electrodes AXXAIR offers pre-cut electrodes as standard. This makes it possible to cover the entire clamping range of the machine without damaging the rotation system. The electrode must be chosen according to the outside diameter of the tube to be welded.
  • Page 14 SCE24-27 27.0 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 15 (flange welds or other accessories). WARNING, the use of these accessories reduces the range of use of the machine. For SSEDX: SATFX-52 from Ø6 to Ø43mm; SATFX-76 from Ø6 to Ø67mm; SATFX-115 from Ø12 to Ø107mm. For SSEIX: SATFX-52 from Ø6 to Ø28mm; SATFX-76 from Ø6 to Ø52mm; SATFX-115 from Ø12 to Ø92mm.
  • Page 16 For more information on assembly and operation, please refer to the SSEDX-SSEIX user manual. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 17: Cable Extensions

    INNOVATIVE ORBITAL SOLUTIONS Cable extensions SATFX machines are delivered as standard with a bundle of 8m. AXXAIR offers two optional harness extensions to connect SATFX machines to SAXX generators” Length Product code PLEASE note, to ensure the machine is working correctly, a maximum length of 20m extension cord or a maximum quantity of 2 extension cords is recommended.

  • Page 18: Accessories On Request

    - Accessories on request : In order to make the most of the possibilities of SATFX machines, AXXAIR is able to provide you with special collets on request. These make it possible to weld different configurations that cannot be performed with standard equipment.
  • Page 19 Ferrule – elbow – ferrule configuration (small diameter) Tube – elbow configuration In order to adapt to the different configurations of welding assemblies, AXXAIR now offers inerting flanges that match the shape of your elbows. Gas protection remains optimised and avoids the use of adhesive...
  • Page 20 SATFX115 => Revolving pin 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 21 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 22 INNOVATIVE ORBITAL SOLUTIONS - Cassettes These cassette assemblies are intended to be mounted on SATFX-52/76/115 welding machines. They enable the operator to carry out welds in a tight and restrictive environment, where it is difficult to operate these welding machines.
  • Page 23 For more information on assembly and operation, please refer to the cassette user manual. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 24: Machine Handling And Storage

    Protect the weld head from corrosion. Place a desiccant in the container where the weld head is stored. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...

  • Page 25: Connecting The Weld Head

    INNOVATIVE ORBITAL SOLUTIONS Connecting the weld head : 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 26: Mounting The Thin And Large Clamping Collets

    Each SATFX clamping collet set is designed for one tube diameter only. The thin collets are in stainless steel, and the large collets in aluminum. The use of AXXAIR collets is the only guarantee of the life of your head. No guarantee can be applied in the event of use of collets other than those supplied by AXXAIR.

  • Page 27: Ajustment Of The Clamping Force

    330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...

  • Page 28: Keypad And Indicator Light

    The Allen wrench required is provided to you. Two additional screws are supplied with the machine in case of loss. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...

  • Page 29: Adjustment Tube-Electrode Distance

    AXXAIR electrodes 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 30: Using Ssedx And Sseix

    For more information on assembly and operation, please refer to the SSEDX-SSEIX user manual. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 31: Securing The Pipe To Be Welded

    Ball spring 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 32: Welding Step By Step

    You must tack weld the pipe or support pipe weight using alignment systems and not the weld head. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...

  • Page 33: Welding

     Proceed with inerting the pipe (see the systems recommended by AXXAIR)  Choose the suitable welding program, previously created. The standard starting position of the weld is the open rotor position (see diagram above), but it can be modified with the "AUTO positioning"...

  • Page 34: Welding Settings

    AXXAIR range. For any other use not specified in this manual, AXXAIR declines all liability. Improper use may be subject to cancellation of the warranty. When using an AXXAIR welding power source, there is an automatic configuration calculation mode. As to weld head selection, use either SATFX-52, la SATFX-76 ou la SATFX-115.

  • Page 35: Welding Machine Maintenance

    Maintenance operations should be performed by qualified personnel using authentic replacement parts. Before starting, disconnect all power supply sources. WARNING: YOU MUST USE A COOLANT RECOMMENDED BY AXXAIR. NEVER ADD WATER TO THE COOLANT TANK BECAUSE THIS COULD CAUSE CHEMICAL REACTIONS THAT MAY DAMAGE THE MACHINE AND VOID THE WARRANTY! PREVENTIVE MAINTENANCE You will find a screw kit in the case of the machine to carry out small maintenance operations.
  • Page 36  Operate the cooling system for approximately 5 minutes to check that there are no leaks due to handling 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience...
  • Page 37  Completely reassemble the machine according to the procedure below. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 38 Please leave them in place and secure the 2 caps provided in the accessory kit. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 39: Front Part

    Back part Front part 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 40 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 41 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 42 Areas to be compared, they must be aligned 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 43  Finish by wiping these surfaces with a clean part of the cloth. 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 44 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 45 Spring clip fixing screws 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 46 INNOVATIVE ORBITAL SOLUTIONS Notes/Notes/Aufzeichnung/Notas/Note/Notas 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 47 INNOVATIVE ORBITAL SOLUTIONS Notes/Notes/Aufzeichnung/Notas/Note/Notas 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...

  • Page 48: Déclaration De Conformité

    Le 01/09/2020 PDG / CEO 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 49 Le 21/07/2021 PDG / CEO 330B Route de Portes Les Valence - 26800 Etoile sur Rhône Tél: +33 475 575 070 - commerce@axxair.com - www.axxair.com Join experience SAS au capital de 135 720 € - RCS Romans B414 581 363 – Code APE 2841 Z – Siret 414 581 363 00028 – TVA FR13414 581 363...
  • Page 55 AXXAIR Gmbh AXXAIR USA AXXAIR Subsidiary Subsidiary Headquarter 330B Route de portes Les Valence Ostmarkstrasse 15 2201 TX-35 Loop, 26800 Etoile Sur Rhöne 76 437 RASTATT Suite D Alvin TX 77511 FRANCE DEUTSCHLAND Tel.: +49 (0)72 229 355 100 Tel.: 281-968-7138 Tel.: +33 (0) 475 575 070...

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